MC3818-AC Induction TAC AC Motors Manual Navitas 600amp Kit Controller For Golf Cart

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珠海英搏尔电气股份有限公司

MC3818 AC Induction Motor Controller


Manual

Ⅰ:Profile
The model MC3818 is an enhanced
version to MC3336 which is developed
by Zhuhai Enpower Electric Co., Ltd.
Compared with the DC drive system,
the AC motor has advantages of wider
speed range, no carbon brush
replacement procedure, completely
sealed shell and free of maintenance, all
above features make it more reliable
and higher efficient. Also the high charging mileage.
efficiency energy regeneration function  Anti-slipping function on slope to
is good to extend the vehicle mileage improve driving safety.
obviously. Advanced vector control  Controller programmable setting
algorithm generates the maximum
make sure the vehicle handling
possible torque and efficiency across
performance on different road
the entire motor speed range.
This series is widely applied to the conditions in various circumstance.
sightseeing vehicles, hunting buggies,  The fault lamp design is good for
electric vehicles, heavy-duty trucks, vehicle diagnosis and maintenance.
electric yachts and other kinds of utility  Perfect protection functions such as
vehicles. accelerator fault, undervoltage,
Ⅱ:Features
overvoltage, overcurrent, overheat
 Drive for AC Induction motor series. and motor short circuit improve the
 Built-in main contactor. reliability of the system.
 The internationally advanced high-  CAN bus communication function.
power MOSFET tube is selected as  Custom-design program can satisfy
the power device, which performs the different requirements from
low noise and high efficiency energy different clients.
conversion.
 The advanced vector control
algorithm is adopted, which drive a
precise control of motor torque and
speed by the controller.
 Regeneration function extend
珠海英搏尔电气股份有限公司

Technical Specifications
MC3818-4840 MC3818-7240 MC3818-9640
Model & Voltage level
48V 72V 96V

Input voltage range 75V-135V


35V-60V 55V-85V
(DC/V)

Peak current (AC/A) 400A 400A 350A

Rated current(AC/A) 130A 130A 130A

Starting voltage 35V


35V 35V
(DC/V)

Peak power(KW) 20kW 30kW 35kW

Motor type applied AC Induction Encoder type Quadrature


Working ambient temp. Storage ambient temp.
-20℃--- 55℃ -40℃---85℃
range range
The protection grade IP67 Highest efficiency ≥98%
Cooling natural Communication CAN bus
CAN terminal
Appearance dimension See attachment 120Ω
resistance
Pre-charge circuit yes Build-in relay yes
Vector control with Anti-vibration GB/T 18488.1-
Motor control
speed sensor compliance 2015
The leakage current of input and output to chassis DC 1000V is
Insulation performance
0.05mA, and the insulation resistance is 20MΩ
Heat dissipation The controller must be installed in a well-ventilated place, otherwise,
requirements forced air cooling should be added
珠海英搏尔电气股份有限公司

DIMENSIONS mm(typical)
珠海英搏尔电气股份有限公司

CONNECTOR WIRING
珠海英搏尔电气股份有限公司

WIRING DIAGRAM FOR AC MOTOR


珠海英搏尔电气股份有限公司

CONNECTOR PIN DEFINATION


MAX.
PIN
DEFINATION SIGNAL TYPE VOLT/ REMARKS
NO.
CURRENT
Key switch input, power for
1 KSI Power input 105V/8A
controller and all coil drivers.
To connect with the relay
Switch signal coil/proportional valve
2 Drive output 5 105V/2A
output Duty cycle: 0-100%
Frequency: 18kHz
3 Drive output 4 105V/2A To connect with relay coil
4 Drive output 3 Switch signal 105V/2A Duty cycle: 0-100%
5 Drive output 2 output 105V/3A Frequency: 120-1000Hz
6 Drive output 1 105V/2A Bus voltage compensation
GND of motor temp. sensor
7 I/O GND Analog signal \
and encoder wiring.
Motor temp.
To Match with model
8 sensor positive Analog signal input 5V/5mA
KTY84-150 or PT1000
pole
9 Throttle Switch Switch signal input 105V/10mA Throttle switch signal
Econ mode
10 Switch signal input 105V/10mA Low speed mode switch
switch
Driving prohibited when
11 Charging mode Switch signal input 105V/10mA
charging
12 Switch input 6 Switch signal input 105V/10mA
Connect with the other end of
13 Coil return Power 105V/7A
the coil
14 Switch input 7 Switch signal input 105V/10mA
Power supply to the
15 5V+ Power 5V/100mA
throttle/potentiometer
Throttle pot
16 Analog signal input 5V/10mA Throttle signal input.
wiper
17 Pot wiper 2 Analog signal input 5V/10mA
GND of
18 5V- Power \
throttle/potentiometer wiring
19 \ \ \
20 \ \ \
21 \ \ \
22 Forward switch Switch signal input 105V/10mA Connect with forward gear
CAN BUS
23 CAN H \ \
communication
24 Switch signal 9 Switch signal input 105V/10mA
Internal relay Fan switch internal relay
25 Fan wiring in 12V/9W
contact contact 1
26 5V+ Power \ Power supply to NC/encoder
27 \ \ \
28 \ \ \
29 \ \ \
30 \ \ \
31 Encoder A Encoder input 5V/10mA Orthogonal encoder a
32 Encoder B Encoder input 5V/10mA Orthogonal encoder b
33 Reverse switch Switch signal input 105V/10mA To connect with reverse gear
Internal relay Fan switch internal relay
34 Fan wiring out 12V/9W
contact contact 2
CAN BUS
35 CAN L \ \
communication
Note:
珠海英搏尔电气股份有限公司

1, If the "Drive Output" pin is used to control the external relay/solenoid valve, the other end of the
coil must be connected to the No.13 pin of the controller, and it is forbidden to directly connect to
the high voltage positive pole!
2, Pins 7, 8, 15, 16, 17, 18, 23, 26, 31, 32 and 35 are prohibited to connect with high-volt power.
3, Drive 1, 2, 3, 4 are for reserved functions.

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