Mil PRF 83282
Mil PRF 83282
Mil PRF 83282
MIL-PRF-83282D
30 September 1997
SUPERSEDING
MIL-H-83282C
25 March 1986
MIL-H-83282C
Interim Amendment 1
31 January 1997
PERFORMANCE SPECIFICATION
1. SCOPE
1.1 Scope. This specification covers the requirements for a synthetic hydrocarbon-base
hydraulic fluid for use in the temperature range of -40° to +205°C. This hydraulic fluid is
identified by NATO Code Number H-537 (see 6.6).
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3 and 4 of this
specification. This section does not include documents cited in other sections of this specification
or recommended for additional information or as examples. While every effort has been made to
ensure the completeness of this list, document users are cautioned that they must meet all
specified requirements cited in sections 3 and 4 of this specification, whether or not they are
listed.
Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be
of use in improving this document should be addressed to: Commander, Naval Air Warfare Center
Aircraft Division, Code 414100B120-3, Highway 547, Lakehurst, NJ 08733-5100, by using the
Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this
document or by letter.
AMSC N/A FSC 9150
DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited.
MIL-PRF-83282D
SPECIFICATIONS
FEDERAL
DEPARTMENT OF DEFENSE
STANDARDS
FEDERAL
(Unless otherwise indicated, copies of the above specifications, standards and handbooks are
available from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D,
Philadelphia, PA 19111-5094.)
2.3 Non-Government publications. The following documents form a part of this document
to the extent specified herein. Unless otherwise specified, the issues of the documents which are
DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless
otherwise specified, the issues of documents not listed in the DoDISS are the issues of the
documents cited in the solicitation (see 6.2).
(Applications for copies should be addressed to American Society for Quality Control, 611
East Wisconsin Avenue, Milwaukee, WI 53202.)
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ASTM-D92 - Flash And Fire Points By Cleveland Open Cup, Standard Test
Method for (DoD Adopted).
ASTM-D97 - Pour Point of Petroleum Oils, Standard Test Method for
(DoD Adopted).
ASTM-D130 - Detection Of Copper Corrosion From Petroleum Products By The
Copper Strip Tarnish Test, Standard Test Method for
(DoD Adopted).
ASTM-D445 - Kinematic Viscosity of Transparent and Opaque Liquids (and the
Calculation of Dynamic Viscosity), Standard Test Method for
(DoD Adopted).
ASTM-D664 - Acid Number of Petroleum Products by Potentiometric Titration,
Standard Test Method for (DoD Adopted).
ASTM-D892 - Foaming Characteristics of Lubricating Oils, Standard Test Method
for (DoD Adopted).
ASTM-D1298 - Density, Relative Density (Specific Gravity), or API Gravity of
Crude Petroleum and Liquid Petroleum Products by Hydrometer
Method, Standard Test Method for (DoD Adopted).
ASTM-D1500 - Color of Petroleum Products (ASTM Color Scale), Standard Test
Method for (DoD Adopted).
ASTM-D1744 - Determination of Water in Liquid Petroleum Products by Karl
Fischer Reagent, Standard Test Method for (DoD Adopted).
ASTM-D4057 - Manual Sampling of Petroleum and Petroleum Products, Standard
Practice for (DoD Adopted).
ASTM-D4172 - Wear Preventive Characteristics of Lubricating Fluid (Four-Ball
Method), Standard Test Method for (DoD Adopted).
ASTM-D4177 - Automatic Sampling of Petroleum and Petroleum Products,
Standard Practice for (DoD Adopted).
ASTM-D4636 - Corrosiveness and Oxidation Stability of Hydraulic Oils, Aircraft
Turbine Engine Lubricants, and Other Highly Refined Oils,
Standard Test Method for
ASTM-D4898 - Insoluble Contamination of Hydraulic Fluids by Gravimetric
Analysis, Standard Test Method for (DoD Adopted).
ASTM-D5185 - Determination of Additive Elements, Wear Metals, and
Contaminants in Used Lubricating Oils and Determination of
Selected Elements in Base Oils by Inductively Coupled Plasma
Atomic Emission Spectrometry (ICP-AES), Standard Test Method
for (DoD Adopted).
ASTM-D5306 - Linear Flame Propagation Rate of Lubricating Oils and Hydraulic
Fluids, Standard Test Method for
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(Application for copies should be addressed to the American Society for Testing and
Materials, 100 Barr Harbor Drive, West Conshohocken, PA. 19428-2959)
2.4 Order of precedence. In the event of a conflict between the text of this document and
the references cited herein, the text of this document takes precedence. Nothing in this document,
however, supersedes applicable laws and regulations unless a specific exemption has been
obtained.
3. REQUIREMENTS
3.1 Qualification. The hydraulic fluid furnished under this specification shall be products
that are authorized by the qualifying activity for listing on the applicable qualified products list
(QPL) before contract award (see 4.2 and 6.4). Any change in the formulation of an approved
product shall require requalification.
3.2 Materials. The hydraulic fluid shall consist of a synthetic hydrocarbon base stock
(see 3.2.3), and additives required to meet the requirements of the finished fluid (see 3.2.4). The
hydraulic fluid shall contain no admixture of resins, soaps, gums, fatty oils, or oxidized
hydrocarbons.
3.2.1 Additives.
3.2.1.1 Prohibitions. Pour point depressants and viscosity index improvers are prohibited.
3.2.1.2 Oxidation inhibitors. The base oil shall contain phenolic-type oxidation inhibitors not
to exceed 2.0 percent by weight.
3.2.1.3 Anti-wear agents. Anti-wear agents may be used to enable the finished oil to
conform to the lubricity requirement (see table II). The finished fluid shall contain not more than
3.0 weight percent total weight of an anti-wear agent, such as tricresyl phosphate (TCP)
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conforming to TT-T-656. If TCP is used, the finished fluid shall contain not more than
0.03 weight percent of the ortho-isomer.
3.2.2 Blending fluids. Blending fluids may enhance the finished fluid’s rubber swell
characteristic and viscosity at -40°C (see table II). When blending fluids, such as diesters, are
used, their quantity shall be not greater than 33 percent by weight.
3.2.3 Base stock. The synthetic hydrocarbon base of the hydraulic fluid, before the addition
of any other ingredient, shall conform to table I when tested in accordance with table V.
3.2.4 Finished fluid. The finished fluid shall conform to table II when tested in accordance
with table V.
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4. VERIFICATION
4.1 Classification of inspections. The inspection requirements specified herein are classified
as follows:
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4.3 Conformance inspection. The conformance inspection shall consist of tests to verify
conformance to the following requirements: barium content, color of finished fluid, evaporation,
fire point, flash point, foaming characteristics, low temperature stability, lubricity, neutralization
number, pour point, solid particle contamination, specific gravity at 15.6°C/15.6°C, viscosity
(finished fluid), water content (see tables II and V). Unless otherwise specified by the procuring
activity, sampling of the hydraulic fluid shall be in accordance with 4.3.3 and 4.3.4. Inspection
shall be in accordance with FED-STD-791, Method 9601.
4.3.1 Bulk lot (batch). A bulk lot (batch) is an indefinite quantity of a homogeneous mixture
of material offered for acceptance in a single isolated container; or manufactured in a single plant
run (not exceeding 24 hours) through the same processing equipment, with no change in
ingredient material.
4.3.2 Packaged lot. A packaged lot is an indefinite number of unit containers of identical
size and type, offered for acceptance, and filled with a homogeneous mixture of material from one
isolated container; or filled with a homogeneous mixture of material manufactured in a single
plant run (not exceeding 24 hours) through the same processing equipment, with no change in
ingredient material.
4.3.3 Sampling for tests. Sampling for tests shall be conducted in accordance with
ASTM-D4057 or ASTM-D4177. Failure of any conformance test shall result in rejection of the
lot. In addition, a random sample of base oil shall be selected for each lot of the finished fluid and
subjected to all the applicable conformance tests for base oil.
4.3.4 Sampling for solid particle contamination. Samples of filled and sealed containers shall
be taken at periodic intervals to be representative of each day's production, in accordance with
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ASQC-Z1.4, Inspection Level S-3. The sample size and number of determinations shall be in
accordance with table IV.
4.4 Tests. The hydraulic fluid properties shall be determined in accordance with table V and
4.4.1 through 4.4.4.2 Physical and chemical values specified in section 3 apply to the average of
the determinations made on the samples for those values which fall within any stated repeatability
or reproducibility limits of the applicable test method.
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4.4.1.1 Apparatus. The bulk modulus of the hydraulic fluid shall be determined using a
calibrated, precision capillary pycnometer of the type shown in figure 1 (this is a modified 21 T 50
Jerguson pressure gauge). A sample pressure vessel and auxiliary equipment for this
determination are shown in figures 2 and 3.
4.4.1.2 Procedure. The pycnometer volume to capillary diameter ratio shall be chosen to
provide a precision of measurement for liquid density of ±2 parts in 10,000. The pycnometer shall
be charged with candidate fluid to the top of the capillary at 40°C and atmospheric pressure.
Insert the pycnometer in the high-pressure pycnometer housing such that the capillary tube is
visible through the window of the pressure vessel and parallel to the outside vertical surfaces of
the pressure vessel. Assemble the pressure vessel containing the pycnometer, place it in a 40°C
constant-temperature bath, allow equilibrium to be reached, and take a volume reading at
atmospheric pressure. Since the precision of the unit depends upon visual readings, avoid errors
due to parallax and distortion in the pressure vessel window and the walls of the
constant-temperature bath. Increase nitrogen pressure to a new level and, after a 60 minute soak,
take a third reading. For any pressure range, the secant bulk modulus is defined as follows:
Where:
V is the original volume of the fluid,
DV is the observed volume change due to DP increase in pressure,
DP is the pressure change between the two measurements in kPa, and
DVg is the correction factor, which considers the bulk modulus of glass in determining
the true volume of the pycnometers at pressures above atmospheric. The bulk
modulus of Pyrex glass is 3.28 x 107 kPa. DVg = [(V x DP) ÷ 3.28 x 107].
4.4.2 Color of finished fluid. The color of the hydraulic fluid shall be compared with a
standard sample prepared by adding 1 part of dye "Oil Red 235" to 10,000 parts of an oil not
darker than ASTM-D1500, color number 1.0 (see 6.5.2).
4.4.3 Compatibility. Samples of candidate hydraulic fluid in amounts of 20, 100 and 180 ml
shall be separately mixed with samples from each of the fluids previously qualified to this
specification, MIL-H-5606, and MIL-H-87257. Total volume of each mixture shall be 200 ml.
The mixtures of candidate fluid and fluids previously qualified to this specification shall be
agitated and then stored at 205°C for 2 hours. The mixtures of the candidate fluid and fluids
qualified to MIL-H-5606 and MIL-H-87257 shall be agitated and then stored at 135°C for
2 hours. At the end of the storage time, none of the mixtures shall show any signs of sediment,
turbidity, or crystallization. All mixtures shall then be stored at -40°C for 2 hours. After the
-40°C storage, none of the mixtures shall show signs of sediment or crystallization; however, a
slight, non-permanent turbidity is permitted.
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4.4.4.2 Procedure. Place 25 ml of candidate fluid in the flask fitted with the 75 degree angle
adapter and gas inlet tube. Adjust the height of the gas inlet tube to be less than 10 mm above the
level of the fluid. Place a 25.4 mm length of 6.35 mm OD type 304 stainless steel tubing in the
fluid. Heat the fluid for 100 hours at 205 ±2°C while maintaining a 1 liter per hour flow of dry
nitrogen on the surface of the fluid via the gas inlet tube. Upon completion of the test, the fluid
shall conform to table II.
5. PACKAGING
5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in
the contract or order (see 6.2). When actual packaging of material is to be performed by DoD
personnel, these personnel need to contact the responsible packaging activity to ascertain requisite
packaging requirements. Packaging requirements are maintained by the Inventory Control Point's
packaging activity within the Military Department or Defense Agency, or within the Military
Department's or Defense Agency's automated packaging files, CD-ROM products, or by
contacting the responsible packaging activity.
6. NOTES
(This section contains information of a general or explanatory nature which may be helpful, but is
not mandatory.)
6.1 Intended use. The hydraulic fluid covered by this specification is intended for use from
-40°to +205°C in automatic pilots, shock absorbers, air compressor gear boxes, brakes,
flap-control mechanisms, missile hydraulic servo-controlled systems and other hydraulic systems
using synthetic sealing material. This fluid may be stored in areas ranging in temperature from
-40°to +50°C.
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6.4 Qualification. With respect to products requiring qualification, awards will be made only
for products which are, at the time of award of contract, qualified for inclusion in Qualified
Products List QPL-83282 whether or not such products have actually been so listed by that date.
The attention of the contractors is called to these requirements, and manufacturers are urged to
arrange to have the products that they propose to offer to the Federal Government tested for
qualification in order that they may be eligible to be awarded contracts or purchase orders for the
products covered by this specification. Information pertaining to qualification of products may be
obtained from the Commander, Attn.: Code 4.3.4.1 Building 2188, Naval Air Warfare Center
Aircraft Division, 22347 Cedar Point Road, Unit 6, Patuxent River, MD 20670-1161.
6.4.1 Qualification test data. To initiate the qualification process, forward a written request,
including general information on the proposed candidate material, to the qualification activity (see
6.4). A written response to this will be a "letter of authorization," which will provide detailed
instructions for the submission of product samples and test data. The test report from the
manufacturer or a commercial laboratory, will be required to contain complete information as to
the source and type of base stock and additive materials used, the composition of the finished fluid
(see 6.4.1.1), and laboratory test data showing quantitative results of all the tests required by this
specification, except storage stability. A separate qualification inspection is required for each base
stock used and must be submitted to the qualification activity prior to submittal of the
qualification test sample (see 4.2 and 6.4.2). A material safety data sheet must accompany the
samples being submitted for test.
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6.4.4 Acceptance testing. The Air Force will perform final acceptance testing on each
contract awarded for military use. Specific requirements and instructions addressing this matter
will be detailed in each contract. Questions in regard to this action should be forwarded to the
San Antonio Air Logistics Center, Attn.: SA-ALC/SFTT, 1014 Billy Mitchell Blvd., Suite 1,
Kelly AFB, TX 78241-5603.
6.5.1 Standard rubber samples. Samples of the standard synthetic rubber NBR-L
(see table II) may be obtained from the Precision Rubber Products Corp. Aerospace Division,
1217 South 26 Place, Phoenix, AZ 85035 and from the University of Akron, Akron, OH.
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6.5.2 Oil red dye source. "Oil Red 235" is manufactured by Passaic Color and Chemical
Company.
6.5.3 Automatic particle counters. The HIAC/ROYCO brand, model 8011, has been found
capable of measuring the limits in table III.
6.7 Changes from previous issues. Marginal notations are not used in this revision to
identify changes with respect to the previous issue due to the extent of the changes.
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CONCLUDING MATERIAL
Review activities:
Army - AV, MI, AR
Navy - SH
Air Force - 68
International Interest:
NATO (see 6.6)
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STANDARDIZATION DOCUMENT IMPROVEMENT PROPOSAL
INSTRUCTIONS
1. The preparing activity must complete blocks 1, 2, 3, and 8. In block 1, both the document number and revision letter should be
given.
3. The preparing activity must provide a reply within 30 days from receipt of the form.
NOTE: This form may not be used to request copies of documents, nor to request waivers, or clarification of requirements on
current contracts. Comments submitted on this form do not constitute or imply authorization to waive any portion of the referenced
document(s) or to amend contractual requirements.
6. SUBMITTER
8. PREPARING ACTIVITY