301 Series Butterfly Valves With Rubber Seat CAT 301 02 05 20

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

301 series

Butterfly Valves
with Rubber Seat
OUR PRODUCTION
501M series - Triple Eccentric Metal Seated Butterfly Valves

401N series - Double Eccentric Butterfly Valves

301 series - Butterfly Valves with rubber seat

301TSS / 301TT series - Butterfly Valves with PTFE lined

HT600 series - Damper valves for high temperature

AP / APM series - Pneumatic Rotary Actuators

APG series - Schotch Yoke Pneumatic Actuators

S10 series - Wafer Flat Body Ball Valves

S20 series - Two-pieces 800 p.s.i. Ball Valves

S30 series - Split Body Ball Valves

S40, S50, S60, S70, S80 series - Threaded actuated and manual ball valves

MBX series - Limit Switch Box

SVS series - Solenoid valve 5/2 or 3/2 way

ACCESSORIES
COMPANY PROFILE
Sirca International SpA was founded in the late seventies, and started doing business as a manufacturer of complete
automation and pneumatic regulation systems.
Our flagship product is rotating pneumatic quarter-turn actuators which are compact, lightweight and highly reliable.

Subsequently, our company entered the Italian market with the production and sale of rubber-seated butterfly valves,
double eccentric butterfly valves, ball valves and check valves.
In time at Sirca International we began marketing and producing accessories to actuate, control and regulate valves.
These were installed on our own valves and actuators in order to offer our customers complete “assemblies” that are
capable of meeting the most varied system requirements.

Beginning in the 1990s, our company began looking at foreign markets and in a short time we started exporting more
than 60% of our production.
This type of market development requires continuous product innovation as well as continuous effort to maintain product
competitiveness and quality.
With this motivation and these objectives, with the arrival of the new millenium we at Sirca International began designing
and producing the triple eccentric butterfly valve metal-seated that are currently top of the range of the valves produced
at Sirca.

The main strong points of Sirca International SpA lie in our product quality, competitive price, large warehouse stocks
and in the reliability of our services. These confirm our status as a Leading Company on the national and international
markets.

www.sircainternational.com 1
Constructive features DN40÷DN600
The upper stem is locked by manual or motorized control
while the O-ring assures a life-time lubrication. Moreover, a
mark is machined on the top part of the stem, which reproduces
exactly the disc position, when yhe valve is inserted between the
flanges.

The one-piece valve body casting ensures high strength


with minimum weight. It can be supplied in a wide choice of
materials, for both WAFER and LUG models, so as to meet all
possible installation requirements.

The stem has a quare end which fits directly in the disc;
301 series - BUTTERFLY VALVES

hence no fastening elements are needed. This allows the disc to


float on the stem and to be self-centering inside the seal so as to
form a continuos tight shut-off line with the latter. Thanks to the
special shape of the SIRCA disc, pressure drops and forces of
rotation are appreciably reduced.

Thanks to the special internal profile of the surface of


contact between disc-seat, the reciprocal back pressures
ensure tight shut-off.

The resilient seat is vulcanized on metallic support ring.


Thanks to its straight-forwar design it is easily replaceable without
use of special tools.

Thanks to the special profile of the seat, no seal is required


between the flanges.while the O-ring assures a life-time lubrication.
Moreover, a mark is machined on the top part of the stem, which
reproduces exactly the disc position, when yhe valve is inserted
between the flanges.

• Corrosion and abrasion resistant only the seat


and disc are in contact with the fluid. Size range 1.1/2” ÷ 40” (DN40 ÷ DN1000)
• Self-cleaning and two-way (therefore the valve can Type Wafer, Lug, Double flanged
be mounted in both direction of flow).
Face to face dimension EN 558 series 20
• Seat with internal metallic support ring to ensure
geometric and dimensional stability. Top flange ISO 5211
• Disc self-centering inside the seat thanks to the floating
coupling between stem-disc. Max working pressure 20 bar - bidirectional
• Stem-disc coupling without use of fastening elements Flange drilling PN6, PN10, PN16 / ANSI class 150
(screw bolts, etc.) which could be sources of corrosion
and failures. Operating temperature -20 °C ÷ +160 °C (-4 °F ÷ +320 °F)
• Disc of special design in order to ensure ample full flow, Standard materials Body: Ductile Iron, Carbon Steel, Stainless Steel,
low pressure drops, and minimum turbulence. Al/Bronze, F51
• Valves are in according to I.S. EN 558-1 Disc: Ductile Iron, Carbon Steel, Stainless Steel, Al/Bronze
API STD 609 - MSS SP 67 - ASME B16.5 / B16.34. Stem: AISI 316, AISI 420, AISI 630, MONEL K
• Maximum ease of assembly and maintenance: no Seat: NBR, EPDM, EPDM HT, VITON, more
additional seals are required for mounting between (all seats have inside a metal ring reinforcement)
the flanges, nor lubrication.
Leakage class Rate “A” - No leakage – according to EN 12266-1
• Adaptability to any type of pneumatic or electric actuator.
• Protection of the valve outer parts against corrosion Applications Liquids or gases in industrial environments, plants,
(epoxy or polyuretane paint). water treatment, vacuum, other applications
• Good adjustment characteristic. with compatible materials to working conditions
• Tight shut-off with pressure drop up to 20 bar. Certifications 2014/68/UE PED, 2014/34/UE ATEX, SIL IEC
• Favourable cost. 61508 - IEC 61511, CU TR 010 – CU TR 032
CU TR 012, TA-Luft
• Very compact size and light weight.

2 www.sircainternational.com
Exploded view

DN 40 ÷ DN 300 (11/2" ÷ 12") DN 350 ÷ DN 600 (14" ÷ 24")


* Only for valves with body in steel material. ** Only for 18"-20".

6* 9
5* 6
5
7*
9*
2
2 8* 9

7 5

6
4

17**
16

301 series - BUTTERFLY VALVES


13 13

1 1

12 3 12
14* 4 3
4
10
15* 10
11 8 16 11
18

Item Description Materials Ref. Norm.


1 Body Ductile Iron EN GJS 400/15 o GGG40 ASTM A 536 GR. 65-45-15
Al/BR. G-CU Al 11 Fe4 Ni4 ASTM B 148-GR.955
Cut-off Carb.Steel P355NH EN 10028-3
Carbon Steel ASTM 216 WCB
Stainless Steel ASTM 351-CF8M / CF3M
2+3 Upper and lower stem AI/BR CU AI 10 Ni5 Fe4 DIN 1756
416 S.S. ASTM A 582 Type 416
316 S.S / 316 L.S.S. ASTM A 479 Type 316 / 316L
630 S.S. ASTM A 5642 Type 630
Duplex F51 UNS S 31803
Hastelloy C 276 ASTM B 574-94
Monel K 500 BS 3076 NA 18(1989)
4+5 O-Ring Buna / Viton -
6 Short bushing with 1 OR Bronze -
7 Spacer Carbon Steel -
8 Short bushing with 2 OR Bronze -
9+10 O-Ring Buna / Viton -
11 Plug Carbon Steel / 304 S.S. -
12 Disc Ductile Iron EN GJS 400/15 o GGG40 ASTM A 536 GR.64-45-15
Al/BR. G-CU Al 11 Fe4 Ni4 Cut-off ASTM B 148-GR.955
Carbon Steel ASTM A 216 WCB
Stainless Steel ASTM A 351-CF8M / CF3M
EPDM-BUNA N-Viton coated ASTM A 351 GR. CK 3 M CUN
RILSAN-HALAR coated ASTM A 351 GR. CD 4 M CU
ASTM A 494 CW 2 M
ASTM A 494 GR. CK M 35-1
13 Seat Buna N* - EPDM - EPDM H.T. -
Natural rubber - Neoprene ASTM D 2000
Viton - Hypalon - Silicone -
PTFE ASTM D 1437-73
14 Long bushing Bronze -
15+16 O-Ring Buna / Viton -
17** Bushing Bronze -
18 Screw Carbon Steel 8.8 / S.S. A2 -

* Du Pont trademark NOTE:


Spare part suggested Special materials, are available on request.

www.sircainternational.com 3
General features DN700÷DN1000

The butterfly valve 301 series bears to satisfy One of the many advantages of this valve is the low
applications as interception and regulation of fluids Weight that allows an easy installation and the low cost
in plants for big diameters (DN700÷DN1000). with the guarantee of a safety technical application.
Butterfly Valves 301 series are bidirectional and have the
seal constituted by a particular seat with a wide gauge
bigger than face to face of the valve’s body, so it’s possible
to install the valve without the use of added seals.
These valves are available in Wafer, Lug and Flanged
applications.
The Wafer type has four througout threaded holes
301 series - BUTTERFLY VALVES

according to actual flanges norms.


The Lug type has ears with threaded holes according to
actual flanges norms.
Also the Flanged Valves have the threaded holes but for
this application there are not ears on the valve’s body, in
fact the Flanged valve’s body is made by two flat faces
similar to two flanges.
All sizes of 301 series can be mounted on the flanges
according to actual flanges norms, UNI EN 1092-1
for PN6-10-16 and ASME B16.1 for ANSI150.
The easy structure of the valve and the employment of
few components of the valve during the action of the
same, guarantee the long life of the valve and besides
they reduce the maintenance operations. The large choise
of material at disposal and the possibility to execute
particular applications, like coverings of components of
the valve, give to this valve a large variety of fields of
application.

Project Design Technical Features


The valves are built in diameters from DN700 up to The one-piece cast can be supplied in different materials
DN1000. The valves have a perfect held “bubble tight in Wafer, Lug and Flanged application.
shut off” in every direction of fluid at maximum rating The rounded profile of the Disc, and the particular shape
application. The Seat is constituted by matter of vulcanized of the Seat allow to obtain a low torque during the closing-
rubber on a metallic support that allows geometric stability. action and guarantee a perfect bubble tight shut off.
The disc is very width in order to have low drop of pressure The high resistent shafts enter into the discs for 2/3 of the
and minimum turbulence. The body and the shafts are
diameter of the disc.
always protected from the fluid, only the seat and the disc
The shafts are guided by bushings with internal and
are in contact with the fluid. Easy to adapt to any type
external O-rings that guarantee a good operation and
of actuator: pneumatic, electrical, hydraulic or handwheel
and gear devices. The body has an epoxy painting that avoid that powders and liquids go inside the body or be in
protects the valve from corrosion and makes it suitable contact with the shafts.
for marine atmosphere. The valve is self-cleaning and it The shafts are fixed onto the discs with special screws.
has double tightening on the shafts. The one-piece cast The buttefly valves 301 series has also in the lower part a
can be supplied in different materials in Wafer, Lug and plug with O-ring that clocks the lower shaft and eliminates
Flanged application. the leakages towards the outside.

4 www.sircainternational.com
Constructive features DN700÷DN1000

1 4

10 6
9 7
8
2

11

301 series - BUTTERFLY VALVES


3
12

13 5

14 16
15 17
Item Description Standard materials Q.ty
1 Body Carbon Steel A216 WCB - Stainless Steel ASTM A351-CF8M - Ductile Iron ENGJS400-15 1

2* Gasket Buna / Viton /EPDM 1

3 Disc Carbon steel A216 WCB - Stainless Steel ASTM A351-CF8M - Ductile Iron ENGJS400-15 1

4 Upper stem S.S. AISI 416 - S.S. AISI 420 - S.S. AISI 316 1

5 Lower stem S.S. AISI 416 - S.S. AISI 420 - S.S. AISI 316 1

6 Upper bushing Bronze 1

7 Metal bushing Carbon Steel 1

8 Metal bushing Carbon Steel 1


9* O-Ring Buna / Viton 1

10* O-Ring Buna / Viton 1

11* Hexagon screw Steel type class 8.8 or A2 S.S. 3

12* O-Ring Buna / Viton 3

13* O-Ring Buna / Viton 3

14 Metal bushing Carbon Steel 1

15 Plug Carbon Steel - 316 S.S. 1

16* O-Ring Buna / Viton 1

17 Hexagon screw Steel type class 8.8 or A2 S.S. 4

* Spare part suggested

www.sircainternational.com 5
Overall dimensions

WAFER TYPE LUG TYPE


ØV
ØV
S x ØT
S x ØT
ØW 45°
ØW 45°
E E
45°
45°
34 34
41
1.33 ØR 41
1.61 1.61 1.33 ØR
15 15
0.59 0.59
P x ØN
C
C

A
A
301 series - BUTTERFLY VALVES

L
L
M
Ø

B B

H1 K J
K J

DN A B C E ØH H1 J** K L ØM ØM ØM ØM ØN ØN ØN ØN P P P P ØR S T ØV ØW
PN6 PN10 PN16 ANSI PN6 PN10 PN16 ANSI PN6 PN10 PN16 ANSI FLANGE N° Ø HOLES
150 lbs 150 lbs 150 lbs HOLES HOLES CIRCLE
***

40 188 90 98 12 145 111 34 6.6 31 100 110 110 98.5 M12 M16 M16 1/2” 4 4 4 4 90 4 8.5 70 16

50 205 96 109 12 160 120 43,5 7.2 36 110 125 125 120.5 M12 M16 M16 5/8” 4 4 4 4 90 4 8.5 70 16

65 230 108 122 12 180 138 46 12.9 53 130 145 145 139.5 M12 M16 M16 5/8” 4 4 4 4 90 4 8.5 70 16

80 250 118 132 12 198 150 46 19.3 69 150 160 160 152.5 M16 M16 M16 5/8” 4 8 8 4 90 4 8.5 70 16

100 285 132 153 12 230 213 52 27.15 90 170 180 180 190.5 M16 M16 M16 5/8” 4 8 8 8 90 4 8.5 70 16

125 327 150 177 16 256 243 56,5 36.4 115 200 210 210 216 M16 M16 M16 3/4” 8 8 8 8 90 4 8.5 70 19.5

150 359 165 194 16 286 267 56,5 48.6 142 225 240 240 241.5 M16 M20 M20 3/4” 8 8 8 8 90 4 8.5 70 19.5

200 419 194 225 16 348 320 60 69.8 199 280 295 295 298.5 M16 M20 M20 3/4” 8 8 12 8 90 4 8.5 70 19.5

250 495 220 275 18 414 402 68 90 238 335 350 355 362 M16 M20 M24 7/8” 12 12 12 12 125 4 11 102 24

300 559 262 297 22 490 473 78 111.1 289 395 400 410 432 M20 M20 M24 7/8” 12 12 12 12 125 4 11 102 29

** Complying with I.S. EN 558-1 Standards


“L” is the measurement of the disc chord, which determines its full opening.
*** For flanges ANSI 150 lbs thread is according to ANSI B1.1 type UNC / 8-UN .
*** On request, for ANSI 150 lbs metric threading UNI EN 1092-1.

Weights (Kg)
mm 40 50 65 80 100 125 150 200 250 300
DN
inc 1 1/2 2 2 1/2 3 4 5 6 8 10 12
Wafer 2.2 2.9 3.9 4.2 5 7.4 8.5 11.8 18.5 29.8
Weight
Lug 2.6 3.5 4.9 5.4 7 10 11.1 17 27.4 40.4

6 www.sircainternational.com
Overall dimensions

WAFER TYPE LUG TYPE


ØV ØV
S x ØT S x ØT
45° 45°

ØE ØE 45°
45°

ØR D ØR F
D F
25 25

P x ØN ****
P x ØN
C
C
A

301 series - BUTTERFLY VALVES


A
L L
ØM

B B

H K J H1 K J

DN A B C D ØE F ØH H1 J** K L ØM ØM ØM ØM ØN ØN ØN ØN P P P P ØR S T ØV
PN6 PN10 PN16 ANSI PN6 PN10 PN16 ANSI PN6 PN10 PN16 ANSI FLANGE N° Ø HOLES
150 lbs 150 lbs 150 lbs HOLES HOLES CIRCLE
***

350 632 281 351 60 44,5 436 516 78 126 324 445 460 470 476 M20 M20 M24 1” 12 16 16 12 175 4 17 140

400 681 305,5 375,5 60 44,5 483 590 102 138 367 495 515 525 540 M20 M24 M27 1” 16 16 16 16 175 4 17 140
14x
9x
45 1 1/8”
450 749 349 400 60 44,5 540 644 114 157 417 550 565 585 578 M20 M24 M27 16 20 20 16 175 4 17 140
8-UN

1 1/8”
500 798 373 425 60 44,5 580 715 127 179 468 600 620 650 635 M20 M24 M30 20 20 20 20 175 4 17 140
8-UN
18x 1 1/4”
600 936 445 491 90 63 11x 710 830 153 218 572 705 725 770 749,3 M24 M276 M33 8-UN 20 20 20 20 210 4 22 165
80

M33 1
1/4”
700 1120 540 580 90 75 792 910 165 261 666 810 840 840 863,6 M24 M27 24 24 24 28 300 8 18 254
8-UN
n°2
22x
1 1/4”
750 1195 585 610 90 75 14x 860 970 190 279 719 - - - 914,4 - - - 8-UN - - - 28 300 8 17 254
80

M36 1
1/2”
800 1242 612 630 90 75 925 1040 190 304 774 920 950 950 977,9 M27 M30 24 24 24 28 360 8 18 254
8-UN

M36 1
1/2”
900 1350 660 690 120 95 n°2 1008 1150 203 339 858 1020 1050 1050 1085,9 M27 M30 24 28 28 32 360 8 21 298
8-UN
25x
14x
M39 1
110 1135 1260 216 383 957 1120 1160 1170 1200,2 M27 1/2”
1000 1500 740 760 120 95 M33 28 28 28 36 415 8 21 298
8-UN

** Complying with I.S. EN 558-1 Standards.


“L” is the measurement of the disc chord, which determines its full opening.
*** For flanges ANSI 150 lbs thread is according to ANSI B1.1 type UNC / 8-UN.
*** On request, for ANSI 150 lbs metric threading UNI EN 1092-1.
**** For butterfly valves wafer type from DN700 to DN1000, the body has only four holes threaded for each side.

Weights (Kg)
mm 350 400 450 500 600 700 750 800 900 1000
DN
inc 14 16 18 20 24 30 30 32 36 40
Wafer 50 70 90 110 210 250 315 365 440 575
Weight
Lug 60 90 110 150 270 350 415 465 530 672

www.sircainternational.com 7
Torque values (Nm)

mm 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000
DN
inc 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 3 4

p 0 bar 11 12 28 35 38 64 70 85 180 325 400 515 840 1150 2130

p 3 bar 12 13 29 42 45 78 80 110 190 400 460 680 925 1355 2300

p 7,5 bar 13 14 30 48 51 82 84 125 260 472 600 775 1100 1490 2685 2880 3430 4100 6240 8000

p 11,5 bar 14 18 34 50 54 94 100 140 300 570 750 920 1320 1690 3200 4800 5720 6940 10400 14540

p 17,5 bar 17 23 38 59 60 108 119 200 370 715 900 1114 1545 1815 5420 6300 7600 9100 13600 18980
301 series - BUTTERFLY VALVES

p 21,5 bar 18 25 46 67 69 138 145 275 450 820 1035 1340 1710 2210 5790 7680 9150 11110 16000 23260

NOTE:
The table above gives the recommended maximum torque values to be applied to the SIRCA butterfly valves. They represent the sum of the
amounts of the mechanical friction caused by opening and closing the valve in relation on the various pressure drops. These torque do not include
the safety value, besides these values apply to any type of application.

VALVE SIZING
Nominal valve diameter is determined by calculating the CV* coefficient on the basis of actual fluid operating conditions.
Determine the valve size in the table below so that the CV* calculated by the formula is about 80% of the CV in the table.

CV values
ANGLE
VALVE SIZES
OF OPENING
mm 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000
DN
inc 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 3 4

90° 80 130 200 300 550 1125 1950 3250 5000 7500 1000 12500 17500 22000 28000 29100 33300 37880 47950 59200

80° 70 105 160 240 475 1000 1650 2725 4300 6050 8100 10800 14000 17500 24000

75° 55 90 130 205 400 830 1350 2200 3600 5000 6700 9000 12000 15000 20500

70° 45 70 105 160 305 625 1030 1750 2750 4050 5100 6500 9200 11500 16500

60° 26 53 83 125 235 490 800 1300 2150 3100 4100 5100 7100 8700 11750

50° 18 27 42 63 120 250 410 700 1150 1600 2200 2650 3700 4600 6100

40° 11 17 26 38 73 155 250 420 670 1000 1300 1700 2300 2800 3800

30° 5 9 15 22 42 88 145 250 390 550 750 900 1250 1600 2200

25° 3 6 10 15 28 60 98 170 260 380 500 650 900 1125 1500

CV* (pure number) gives the flow rate of water in U.S. gallons per minute passing through the valve, creating a pressure drop of 1 psi at a
temperature of + 68° F (American units). In metric units this coefficient is defined as the KV which likewise represents the flow rate in m3/h
passing through the valve with a pressure drop of 1 bar at a temperature of 20° C. The relation between CV and KV expressed in the above units
is a follows: CV= 1.16 KV.

8 www.sircainternational.com
Valves with command devices and accessories

Butterfly valve Butterfly valve Butterfly valve


with pneumatic actuator AP model with10 position leverlock. with reduction gear and handwheel.
double acting or spring return type.

ACCESSORIES
Butterfly valve Butterfly valve Butterfly valve
with pneumatic actuator AP model with pneumatic actuator AP model with pneumatic actuator
and solenoid valve namur IP65. and solenoid valve EX-proof style. and MBX series limit switch box IP65.

Butterfly valve Butterfly valve Butterfly valve


with pneumatic actuator AP model with pneumatic actuator AP model with 230V-50Hz one phase o 400V-50Hz
and electropneumatic actuator 4÷20mA. featuring emergency control. three phases IP67 electric actuator.

www.sircainternational.com 9
CAT-301-02-05/2020

Via Trieste n° 8 - 20060 TREZZANO ROSA (MI - ITALY) - Phone ++39 02 92010204
Fax ++39 02 92010216 Purchase Dept. - Fax ++39 02 92011954 Sales Dept.
E-mail: [email protected] - web site: www.sircainternational.com

You might also like