NORSOK STANDARD - Z007 Mechanical Completion and Commissioning
NORSOK STANDARD - Z007 Mechanical Completion and Commissioning
NORSOK STANDARD - Z007 Mechanical Completion and Commissioning
Z-007
Rev. 2, Dec. 1999
This NORSOK standard is developed by NTS with broad industry participation. Please note that
whilst every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL or
any of their members will assume liability for any use thereof. NTS is responsible for the
administration and publication of this standard.
Telephone: + 47 22 59 01 00 Fax: + 47 22 59 01 29
Email: [email protected] Website: http://www.nts.no/norsok
Copyrights reserved
Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999
CONTENTS
FOREWORD 2
INTRODUCTION 2
1 SCOPE 3
2 NORMATIVE REFERENCES 3
3 DEFINITIONS AND ABBREVIATIONS 3
3.1 Definitions 3
3.2 Abbreviations 5
4 COMPLETION PRINCIPLES 5
4.1 Overall goal 5
4.2 Completion phases 5
4.3 Responsibilities 6
4.4 Common requirements 6
4.5 Documentation 6
4.6 Project Completion System (PCS) 6
4.7 Planning 6
5 MECHANICAL COMPLETION 7
5.1 Introduction 7
5.2 Documentation for a MC Package 7
5.3 Handover at Mechanical completion 7
5.4 Carry Over Work Register (COWR) 7
5.5 Typical Mechanical completion activities 8
6 COMMISSIONING 10
6.1 Introduction 10
6.2 Typical commissioning preparation activities 10
6.3 Commissioning procedure content 11
6.4 Commissioning documentation and handover to operation 11
ANNEX A - MECHANICAL COMPLETION FORMULARS (TYPICAL) 14
ANNEX B - COMMISSIONING FORMULARS (TYPICAL) 15
FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to
add value, reduce cost and lead time and eliminate unnecessary activities in offshore field
developments and operations.
The NORSOK standards are developed by the Norwegian petroleum industry as a part of the
NORSOK initiative and supported by OLF (The Norwegian Oil Industry Association) and TBL
(Federation of Norwegian Manufacturing Industries). NORSOK standards are administered and
issued by NTS (Norwegian Technology Standards Institution).
The purpose of NORSOK standards is to contribute to meet the NORSOK goals, e.g. to develop
standards that ensure adequate safety, value adding and cost effectiveness for all parties involved
and thus are used in existing and future petroleum industry developments
The NORSOK standards make extensive references to international standards. Where relevant, the
contents of a NORSOK standard will be used to provide input to the international standardisation
process. Subject to implementation into international standards, the NORSOK standard will be
withdrawn.
INTRODUCTION
1 SCOPE
This standard defines the principles and structures of mechanical completion and commissioning
2 NORMATIVE REFERENCES
Non
3.1 Definitions
Mechanical Completion (MC) The checking and testing of equipment and construction to confirm
that the installation is in accordance with drawings and
specifications and ready for commissioning in a safe manner and in
compliance with project requirements.
Mechanical Completion This is a listing of all items/tags with associated MCCR status for
Status Index (MCSI) each MC package. The MCSI should be produced from the EDP
based project completion system.
Normative references Shall mean normative (a requirement) in the application of
NORSOK standards.
Preservation The preventive maintenance carried out on equipment before it is
taken into use.
Project Completion System Is a computerised system for electronic documentation of
(PCS) Mechanical completion, commissioning and preservation by system,
subsystem, area, commissioning package, MC package and/or
individual tag.
Punch List (PL) A Punch list describes incomplete work or malfunction of equipment
or construction.
Punch List Register (PLR) A punch list register is a listing of all punch list items, prepared at a
time when installation, functions or activities should have been
completed.
Ready For Commissioning Formal document for transfer of a completed commissioning
Certificate (RFCC) package from MC executor to Commissioning.
Shall Verbal form used to indicate requirements strictly to be followed in
order to conform with the standard and from which no deviation is
permitted, unless accepted by all parties.
Should Verbal form used to indicate that among several possibilities one is
recommended as particularly suitable, without mentioning or
excluding others, or that a certain course of action is preferred but
not necessarily required.
Status "NA" This status means that the check is not applicable to the item
referenced in the MCCR. The item may however be applicable for
subsequent executors.
Status "OK" This status means that this item is completed and there is no further
work associated with this item.
Status "PA" This means that this check item is not completed, and that remaining
work is category 'A', i.e. shall be completed prior to commissioning.
Status "PB" This means that this check item is not completed and that remaining
work is category 'B', i.e. may be completed prior to or after
commissioning.
Subsystem A system broken down into functional subsystems.
System An operational system or a non-operational system.
Operational systems are dynamic process, utility or facility systems
such as seawater, diesel, HVAC, telecom., main power and control
system.
Non-operational systems are systems such as surface protection,
insulation, civil, structural steel, markings and signs, cable and
tubing trays.
3.2 Abbreviations
C Commissioning
COWR Carry Over Work Register
CPCR Commissioning Preparation Check Record
FAT Factory Acceptance Test
MC Mechanical Completion
MCC Mechanical Completion Certificate
MCCR Mechanical Completion Check Record (MCCR)
MCSI Mechanical Completion Status Index
MSL Material Status List
PCS Project Completion System
PL Punch List
PLR Punch List Register
RFCC Ready for Commissioning Certificate
4 COMPLETION PRINCIPLES
Life cycle cost principles and safety should govern all decisions and actions.
Early establishment of commissioning packages is essential for an orderly and effective project
completion. The commissioning plan shall have maximum priority to enable reversed planning in
all project phases. All fabrication and installation planning shall be system oriented.
Repeating of MC/C checks performed at suppliers and assembly sites should be avoided, wherever
possible.
4.3 Responsibilities
MC execution and registration/documentation, shall be performed by anyone who has a scope of
work to be performed, such as equipment suppliers, fabrication contractors, installation contractor
and hook-up contractors.
Commissioning registration and documentation shall be performed by anyone who has this
responsibility implemented in their scope of work.
4.5 Documentation
Mechanical completion documentation shall be completed/executed per item/MC package.
Commissioning documentation shall be documented on a commissioning package level.
4.7 Planning
All MC activities shall be planned on fully integrated fabrication, Mechanical completion and
commissioning schedules on system prioritised basis in order to meet the optimal sequence of
completion.
5 MECHANICAL COMPLETION
5.1 Introduction
This chapter forms the basis for the execution and documentation of mechanical completion
activities.
Mechanical completion takes place through all phases of a project, up to the commissioning phase.
• Mechanical completion encompasses all disciplines.
• The detailed responsibilities are described in the contract.
• Executor of MC activities is responsible for establishing and compiling the MC dossiers and
report status into PCS.
A Mechanical Completion Certificate (MCC) is a form completed by the Executor after all MC is
carried out. The MCC is the cover sheet for each MC package. An MC package shall when signed,
be ready for handover to commissioning.
The Check Records (MCCR) are the forms on which the Executors record the results of all
checks, inspections and tests carried out for each individual item.
A Punch List (PL) shall be prepared by the Executor along with the MC activity. In each MC
package a PL shall be included to document incomplete work.
A Mechanical Completion Status Index (MCSI) listing the status of all MCCRs for the MC
package shall be included.
The COWR Item number and cross reference to the Punch list/MCCR shall be given. COWR work
shall be marked up on drawings or sketches and be included in the records.
Material Status List (MSL) and marked up drawings/instruction shall contain sufficient information
for job setting in a later phase.
Executor shall complete packages related to listed disciplines and as required by the MCSI.
Executor shall complete the check list items as per the MCCRs. (See Annex A for typicals). The
activities shall include but not be limited to:
5.5.1 Mechanical
• Visual inspection for complete and correct installation.
• Internal inspection of tanks and vessels.
• Alignment.
• Load testing of lifting equipment.
• Hot oil flushing.
• Bolt tensioning.
• Dimension control.
• Preservation.
5.5.2 Electrical
• Visual inspection for complete and correct installation.
• Insulation and continuity testing of cables.
• Insulation testing of generator, transformers and motors, panels, distribution board etc.
• Earthing checks.
• Static check of switches and control devices.
• Battery preparations.
• Lighting and socket outlet checks.
• Area completion.
• Heat tracing.
• Preservation.
5.5.3 Instrument/Telecommunication
• Calibration and testing of instruments prior to installation.
• Visual inspection for complete and correct installation.
• Insulation and continuity testing of cables.
• Cleaning, flushing, pressure and leak testing of pneumatic and hydraulic tubing.
• Adjustment of control, alarm and shutdown settings.
• Loop testing.
• Function testing of control systems.
• Function testing of field instruments.
• Hot oil flushing of instrument tubing.
• Area completion.
• Preservation.
5.5.4 Piping
• NDE carried out.
• Welding procedures.
• Removal of all items subject to damage during flushing, cleaning and pressure testing.
• Flushing of pipework.
• Chemical cleaning and testing of pipework.
• Drying of tested pipework.
• Preservation of tested pipework.
• Reinstatement of all items after testing.
• Final inspection of pipework.
• Test ISO's and P&ID's showing the extent of each pressure test.
• Pneumatic and hydraulic tubing.
• Hot oil flushing of pipework.
• Bolt tensioning.
• Pipe supports completed.
• Insulation.
• Flow coding.
5.5.5 HVAC
• Visual inspection for complete and correct installation.
• Cleaning of ductwork.
• Leak testing of ductwork.
• Alignment checks.
• Mechanical function checks of equipment.
• Preservation.
• Flow coding.
5.5.6 Safety
• Visual inspection for complete and correct installation.
• Preservation.
• Area completion
5.5.8 Structural
• Visual inspection for complete and correct installation.
• QC documentation.
• NDE carried out.
• Welding.
• Load testing of lifting lugs and monorails.
5.5.10 Architectural
• Visual inspection for complete and correct installation.
• Preservation.
6 COMMISSIONING
6.1 Introduction
This chapter forms the basis for preparation and execution of commissioning.
6.3.1 Objective
Details the operating parameters to be achieved.
6.3.2 Description
Shall contain a brief description of the system/sub systems to be commissioned, including marked
up P&ID or other relevant drawings as a basis for all functions to be tested.
6.3.4 Health/Environment/Safety
A list of all toxic and polluting fluids and materials shall be made, describing their handling and
disposal. A checklist of all required safety precautions including requirements for work permit shall
be made. Prior to energisation of electrical equipment a livening up notice shall be issued in order to
inform all involved parties of forthcoming energising.
6.3.5 Preservation
Requirements for removal of existing preservatives/protection shall be made and subsequent new
preservation of the system if the system shall be out of operation for a period.
6.3.6 Scope
The scope shall detail the work to be done step by step including the commissioning preparation,
check records (ref. Annex "B").
Irregularities and/or faults shall be logged.
Equipment supplier's start-up procedures shall be incorporated.
6.3.7 Planning
Detailed commissioning plans for system/sub system/commissioning package shall be worked out
and shall include man-hours per discipline, including supplier assistance man-hours.
6.3.8 Handover
The handover shall contain a certificate and other documents agreed with operation.
Punch List
MCCR
MCSI
MCC
for
MC package
Punch List
Register
MCSI
RFCC
for
Commissioning
package No.
From: Executor
MC CERTIFICATE
MCC <Project>
MCC-Z-01, rev.2
MC Package No.
MCC Description :
MCC Area :
MCC Site : Comm. Package No.
System :
Sub System :
SCOPE OF ACCEPTANCE
Discipline code:
It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached MC check
Records and other documents, but with the exception of outstanding word according to attached Punch List register.
COMMENTS:
System :
Subsystem :
Commissioning Package No. :
Commissioning Package Description :
PUNCH LIST
<Project>
DISCIPLINE
PL-Z-01, rev.2
MC Package No.
Package Description : Area :
PO No. : System : Comm.Package No.
Manufacturer : Subsystem :
Page of
CLEARED BY (INIT.)
Status A: Must be completed prior to milestone
Sheet no.
MC CHECK RECORD
<Project>
LQ CABINS AND BATHROOM
MCCR-C-01, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
ROOM AREA COMPLETION
MCCR-C-02, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
STAIRS
MCCR-C-03, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
SANITARY EQUIPMENT
MCCR-C-04, rev.1 (except for LQ cabins)
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
DOORS AND PERSONELL HATCHES
MCCR-C-05, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
Sheet no.
MC CHECK RECORD
<Project>
WINDOWS
MCCR-C-06, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
DRY FIX INSULATION, TECHNICAL
MCCR-C-07, rev.1 LININGS AND PENETRATIONS
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
ACOUSTIC CASSETTES
11 Installation completed, undamaged and in compliance with drawings
ACOUSTIC ELEMENTS
14 Acoustic elements installed
15 Suspended lead blanket complete
16 Resilient equipment mountings installed
TECHNICAL LINING
17 Perforation extent as specified
18 Termination detailing as specified
19 Rigidity sufficient, no sharp edges
PENETRATIONS
20 Installation complete, undamaged and in compliance with drawings
Sheet no.
MC CHECK RECORD
<Project>
PARTITIONS AND CEILING SYSTEMS
MCCR-C-08, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
PARTITION SYSTEMS
06 Corner reinforcements installed as specified
07 Voids behind partition systems cleaned
CEILING SYSTEMS
08 Ceiling hatches checked for location and access
09 Ceiling hatches checked and accepted for opening function
10 Draft stoppers checked
11 Insulation boxes installed above light fixtures as specified
12 Voids above suspended ceiling cleaned
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
FLOORING
MCCR-C-09, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
FLOATING FLOOR
04 Reinforced where necessary for point loads equipment fixing
05 Sealed at perimeter and interfaces against moisture ingress
FLOOR FINISHES
13 Check interface detailing is watertight (carpets excepted)
14 All skirtings installed
15 Check finish is impregnated, waxed, polished as required
16 Antistatic properties verification spot-check performed
17 Ensure finish cleaned and preserved
DRAINAGE
18 Check deck / floor drains dissipate water
19 Efficient access to water trap / strainer cup maintained
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
KITCHEN, CATERING AND LAUNDRY
MCCR-C-10, rev.1 EQUIPMENT, PROVISION STORES
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
PROVISION STORES
11 Access to store rooms for pallet trolley allowed for
12 Parking positions for storage room doors
13 Bumper protection in trolley transport areas
14 Provisions for washing down and drainage
15 Check no exposed cabling and pipework
16 Heat tracing and detail finishes allow efficient cleaning
17 Cleaning and maintenance access to evaporators is acceptable
18 Check evaporator condensation discharge drain
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
EQIPMENT AND FURNITURE
MCCR-C-11, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
PREFAB. WALLS, WIND SHIELD
MCCR-C-12, rev.1 CLADDING AND HEAT SHIELD PANELS
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
PREFABRICATED WALLS
10 Check interface details at vapour barriers and skirting
11 Penetration sacrificial plates maintain minimum sleeve clearances
12 Check that detailing allows for hosing down
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
EXTERNAL CLADDING
MCCR-C-13, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
SAFETY AND INFORMATION SIGNS
MCCR-C-14, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet No.
MC CHECK RECORD
<Project>
ELECTRICAL MOTORS
MCCR-E-01, rev.2
Tag No. : MC Package No.
Description : Area :
PO No. : System : Comm.Package No.
Manufacturer : Subsystem :
EQUIPMENT INSPECTION, DE-ENERGISED STATE SUPPL. FABR. HOOK-UP Punchlist item No.
Check for no voltage and proper earthing applied
01 Check nameplate data and (ex)-markings against data sheet
02 Check CE-marking
03 No mechanical damage
04 No fluid leaks
05 Nuts and bolts tight
06 Terminal boxes and glanding correct
07 All labelling and warning marks correct
08 Internal earthing correct and securely tight
09 All internal cabling and aux. wiring neat and healthy
10 Heaters correctly installed
11 Check motor insulation resistance. Record lowest reading
(MOHM):
12 Check bearing lubrication
13 Check free rotation with driven equip. uncoupled
14 Check cooling system, dust and debris removed
15 Communication arrangement and brushes correct (DC only)
16 Motor preservation correct
17 Push button station:
a) Property supported
b) No mechanical damage
c) Labelling & identification correct
18 Preservation carried out.
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
ELETRICAL INSTALLATION BY
MCCR-E-02, rev.1 AREA
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
INSTRUMENT INSTALLATION /
MCCR-I-01, rev.1 INSPECTION
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
Note
If a valid calibration certificate is not avalible, recalibration to be
carried out and documented.
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
PART LOOP
MCCR-I-02, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
PERFORMANCE CHECK:
06 Check switchpoint(s)
07 Loop function 0%, 50%, 100%
08 Software logic checked
09 Marked up drawing attached showing the extent of the loop test carried
out
..................................................................................................................................................................................................
Comments
Sheet no.
MC CHECK RECORD
<Project>
COMPLETED LOOP
MCCR-I-03, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
PERFORMANCE CHECK:
06 Check switchpoint(s)
07 Loop function 0%, 50%, 100%
08 Software logic checked
09 Marked up drawing attached showing the extent of the loop test carried
out
..................................................................................................................................................................................................
Comments
Sheet no.
MC CHECK RECORD
<Project>
INSTRUMENT CALIBRATION CHECK
MCCR-I-04, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
CALIBRATION FIGURES
CALIBRATION POINTS RISING FALLING UNITS
Actual Input A
Actual Input B
Actual Input C
Actual Output
Comments
Sheet no.
MC CHECK RECORD
<Project>
SAFETY / RELIEF VALVES
MCCR-I-05, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
SAFETY / RELIEF VALVES
MCCR-I-06, rev.1 (SUPPLIER)
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
INSTRUMENT AND TELECOMMUNICATION
MCCR-I-07, rev.1 INSTALLATION BY AREA
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet No.
PIPING COMPLETION STATUS
<Project>
PIPING COMPLETION STATUS
MCCR-L-01, rev.2
1 2 3 4 5 6 7 8 9 10
NDE PIPES EARTHING FLUSHED PRESSURE CHEMICAL PRESERVED VIDEO HOT OIL RE-
CLEARED SUPPORTED GRP.PIPES TESTED CLEANED INSPECTION FLUSHED INSTALLED
It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached acceptable
records and other documents, but with the exception of the outstanding work according to attached punch list register.
Sheet no.
MC CHECK RECORD
<Project>
LIFTING LUGS /SCAFF.LUGS /
MCCR-N-01, rev.1 MONORAILS
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
1 of 2 <Project>
INITIAL MACHINERY ALIGNMENT
MCCR-R-01, rev.1 (SUPPLIER)
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
Coupling halves fitted as per instruction: Required: Reading:
Shaft end spacing :
Coupling halves face spacing "A" :
Check Motor for "Soft feet" against Skid: 1
Motor
3 Results: 1 3
With slack found. bolts Max. 0.05mm feeler gauge allowed. 2 4 2 4
Coupling Hubs run out:
Max allowed: mm Pump rotation
Driver: Driven: 0°
Key Position: Rim R1. Rim R2 R1 "A" R2
0° Up 270° Driver 90° Driver Driven
90°
180° 180°
270° Skid
If space does not allow normal alignm. methods, a "straight edge" Result:
shall be held against the coupling rims, which shall be parallel:
VERIFIED SUPPLIER
Name
Sign
Date
Name
Sign
Date
Sheet no.
MC CHECK RECORD
2 OF 2 <Project>
MACHINERY ALIGNMENT, PIPES
ATTACHED
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
Check Motor for "Soft feet" against Skid: 1
Motor 3 Results: 1 3
With slack found. bolts Max. 0.05 feeler gauge allowed. 2 4 2 4
Alignment check with pipes/HVAC channels disconnected:
Pump rotation
Reversed alignment:
If space does not allow normal alignm. methods, a "straight edge" Result:
shall be held against the coupling rims which shall be parallel:
Reversed alignment:
If space does not allow normal alignm. methods, a "straight edge" Result:
shall be held against the coupling rims which shall be parallel:
Finally recheck Coupling halves face spacing "A": Result:
Comments:
Sheet No.
MC CHECK RECORD
CENTRIFUGAL, SCREWPUMP, COMPRESSOR
<Project>
MCCR-R-02, rev.2 OR HYDR. MOTOR
Sheet no.
MC CHECK RECORD
<Project>
CHEMICAL CLEANING
MCCR-R-03, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
HOT OIL FLUSHING
MCCR-R-04, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
COMMENTS:
Sheet no.
MC CHECK RECORD
<Project>
BOLT TENSIONING / TORQUE
MCCR-R-05, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
Note
The isometric to be clearly marked with the MC-package number
and the bolt tensioning values applied.
COMMENTS:
Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-E-01, rev.2 ELECTRICAL EQUIPMENT
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion Status.
02 Preservation removed.
03 Equipment cleaned.
04 Earthing correctly installed. Megger-test performed.
05 “Living Up Notice (LUN)” obtained.
06 “In Operation” Tag fitted.
07 All Safety Requirements satisfied.
Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-S-01, rev.2 WATER MIST SYSTEM
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion status.
02 Maintenance access.
03 Operation access.
04 Equipment cleaned.
05 Preservation removed.
06 Valve stroked (Do Not Release).
07 Water tank filled.
08 Air bottle charged.
09 Operating instruction visible.
10 Piping/nozzle system: Use MC Check Record.
Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-H-01, rev.2 FIELD CHECK (HVAC)
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion status.
02 Maintenance access.
03 Operational access.
04 Equipment cleaned.
05 Preservation removed.
06 Inspection hatches.
07 Flexible connections.
08 Bulkhead penetrations.
09 Supports set.
10 Sufficient insulation.
11 Flow directions correct.
12 All instruments hooked up.
13 All safety precautions carried out.
14 Dust blinds removed.
15 Check according to D&ID
Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-R-01, rev.2 DIESEL ENGINE
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion status.
02 Maintenance access.
03 Operational access.
04 Dustblindes removed.
05 Safety valves installed.
06 Blinds correct status.
07 Preservation removed.
08 Externally clean.
09 Check all filters.
10 Lubricants filled.
11 Aux. Lubricant Oil pump run.
12 Engine hand cranked 2 turns.
13 Alignment checked. Use MC Check Record.
14 Coupling filled.
15 Radiator checked.
16 Coolant filled.
17 Aspirating system checked.
18 Exhaust system checked.
19 Start system checked.
20 Crank case vent checked.
21 Fuel supply system checked/filled.
22 Remote shut down ready.
Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-Z-01, rev.2 FIELD P&I DIAGRAM CHECK
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 All pressure tests included in Commissioning pack.
02 Adjust and set pipe supports.
03 Valves and equipment flow direction correct.
04 Blinds installed in correct position.
05 Orifice plates installed.
06 All instruments hooked up.
07 Insulation and heat tracing sufficient.
08 Check free movement of manual valve handles.
09 Remove dustblinds against safety valves etc.
10 Install required temporary filters.
11 Install required temporary blindings.
12 Install required temporary piping/hoses.
13 Required video inspection carried out.
14 Remove preservation where necessary.
15 Mark piping with Comm. tape/warning signs.