NORSOK STANDARD - Z007 Mechanical Completion and Commissioning

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NORSOK STANDARD

MECHANICAL COMPLETION AND COMMISSIONING

Z-007
Rev. 2, Dec. 1999
This NORSOK standard is developed by NTS with broad industry participation. Please note that
whilst every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL or
any of their members will assume liability for any use thereof. NTS is responsible for the
administration and publication of this standard.

Norwegian Technology Standards Institution


Oscarsgt. 20, Postbox 7072 Majorstua
N-0306 Oslo, NORWAY

Telephone: + 47 22 59 01 00 Fax: + 47 22 59 01 29
Email: [email protected] Website: http://www.nts.no/norsok

Copyrights reserved
Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

CONTENTS

FOREWORD 2
INTRODUCTION 2
1 SCOPE 3
2 NORMATIVE REFERENCES 3
3 DEFINITIONS AND ABBREVIATIONS 3
3.1 Definitions 3
3.2 Abbreviations 5
4 COMPLETION PRINCIPLES 5
4.1 Overall goal 5
4.2 Completion phases 5
4.3 Responsibilities 6
4.4 Common requirements 6
4.5 Documentation 6
4.6 Project Completion System (PCS) 6
4.7 Planning 6
5 MECHANICAL COMPLETION 7
5.1 Introduction 7
5.2 Documentation for a MC Package 7
5.3 Handover at Mechanical completion 7
5.4 Carry Over Work Register (COWR) 7
5.5 Typical Mechanical completion activities 8
6 COMMISSIONING 10
6.1 Introduction 10
6.2 Typical commissioning preparation activities 10
6.3 Commissioning procedure content 11
6.4 Commissioning documentation and handover to operation 11
ANNEX A - MECHANICAL COMPLETION FORMULARS (TYPICAL) 14
ANNEX B - COMMISSIONING FORMULARS (TYPICAL) 15

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Mechanical completion and commissioning Z-007
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FOREWORD

NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to
add value, reduce cost and lead time and eliminate unnecessary activities in offshore field
developments and operations.

The NORSOK standards are developed by the Norwegian petroleum industry as a part of the
NORSOK initiative and supported by OLF (The Norwegian Oil Industry Association) and TBL
(Federation of Norwegian Manufacturing Industries). NORSOK standards are administered and
issued by NTS (Norwegian Technology Standards Institution).

The purpose of NORSOK standards is to contribute to meet the NORSOK goals, e.g. to develop
standards that ensure adequate safety, value adding and cost effectiveness for all parties involved
and thus are used in existing and future petroleum industry developments

The NORSOK standards make extensive references to international standards. Where relevant, the
contents of a NORSOK standard will be used to provide input to the international standardisation
process. Subject to implementation into international standards, the NORSOK standard will be
withdrawn.

Annex A and B is informative.

INTRODUCTION

This NORSOK standard replaces Z-CR-007 Rev 1, May 1996.


Please note that additional MCCRs to those enclosed in the Annexes to this standard might occur.

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Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

1 SCOPE

This standard defines the principles and structures of mechanical completion and commissioning

2 NORMATIVE REFERENCES
Non

3 DEFINITIONS AND ABBREVIATIONS

3.1 Definitions

Can Verbal form used for statements of possibility and capability,


whether material physical, or casual.
Carry Over Work Register A register where incomplete items are documented sufficiently for
(COWR) work preparation and completion. The COWR is based on the punch
lists Register and describes punch-listed work to be transferred to the
next project executor.
Commissioning (C) Is the functional verification of equipment and facilities that are
grouped together in systems.
Commissioning dossier Commissioning documentation compiled in Commissioning dossier.
Commissioning Package A practical scope of work unit within a system or subsystem for
commissioning, constituting a functional unit which can be tested by
commissioning to confirm its suitability for operation.
Commissioning Preparation A Check record for the various equipment to document results from
Check Record (CPCR) commissioning preparations before energising.
Executor An organisation, supplier, contractor that performs a predefined
scope of work.
Factory Acceptance Test Testing to be performed at supplier's workshop to verify the
(FAT) equipment's performance/functionality.
Informative references Shall mean informative in the application of NORSOK standards.
May Verbal form used to indicate a course of action permissible within
the limits of the standard.
MC dossier MC documentation compiled in MC packages.
MC package A practical unit of the scope of work for one discipline within a
commissioning package.
Mechanical Completion A certificate issued by the Executor to document that his MC scope
Certificate (MCC) has been carried out. The MC certificates shall be used per MC
package.
Mechanical Completion A discipline Check record for the various equipment. These records
Check Record (MCCR) form the basis of the MC documentation. MCCRs are prepared for
one or more items for recording of the results from checking and
testing performed during Mechanical completion.

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Mechanical Completion (MC) The checking and testing of equipment and construction to confirm
that the installation is in accordance with drawings and
specifications and ready for commissioning in a safe manner and in
compliance with project requirements.
Mechanical Completion This is a listing of all items/tags with associated MCCR status for
Status Index (MCSI) each MC package. The MCSI should be produced from the EDP
based project completion system.
Normative references Shall mean normative (a requirement) in the application of
NORSOK standards.
Preservation The preventive maintenance carried out on equipment before it is
taken into use.
Project Completion System Is a computerised system for electronic documentation of
(PCS) Mechanical completion, commissioning and preservation by system,
subsystem, area, commissioning package, MC package and/or
individual tag.
Punch List (PL) A Punch list describes incomplete work or malfunction of equipment
or construction.
Punch List Register (PLR) A punch list register is a listing of all punch list items, prepared at a
time when installation, functions or activities should have been
completed.
Ready For Commissioning Formal document for transfer of a completed commissioning
Certificate (RFCC) package from MC executor to Commissioning.
Shall Verbal form used to indicate requirements strictly to be followed in
order to conform with the standard and from which no deviation is
permitted, unless accepted by all parties.
Should Verbal form used to indicate that among several possibilities one is
recommended as particularly suitable, without mentioning or
excluding others, or that a certain course of action is preferred but
not necessarily required.
Status "NA" This status means that the check is not applicable to the item
referenced in the MCCR. The item may however be applicable for
subsequent executors.
Status "OK" This status means that this item is completed and there is no further
work associated with this item.
Status "PA" This means that this check item is not completed, and that remaining
work is category 'A', i.e. shall be completed prior to commissioning.
Status "PB" This means that this check item is not completed and that remaining
work is category 'B', i.e. may be completed prior to or after
commissioning.
Subsystem A system broken down into functional subsystems.
System An operational system or a non-operational system.
Operational systems are dynamic process, utility or facility systems
such as seawater, diesel, HVAC, telecom., main power and control
system.
Non-operational systems are systems such as surface protection,
insulation, civil, structural steel, markings and signs, cable and
tubing trays.

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Mechanical completion and commissioning Z-007
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3.2 Abbreviations
C Commissioning
COWR Carry Over Work Register
CPCR Commissioning Preparation Check Record
FAT Factory Acceptance Test
MC Mechanical Completion
MCC Mechanical Completion Certificate
MCCR Mechanical Completion Check Record (MCCR)
MCSI Mechanical Completion Status Index
MSL Material Status List
PCS Project Completion System
PL Punch List
PLR Punch List Register
RFCC Ready for Commissioning Certificate

4 COMPLETION PRINCIPLES

4.1 Overall goal


The overall goal of Mechanical completion and commissioning is to verify and document that the
system is designed and built to fulfil its purpose and specified requirements.

Life cycle cost principles and safety should govern all decisions and actions.

Early establishment of commissioning packages is essential for an orderly and effective project
completion. The commissioning plan shall have maximum priority to enable reversed planning in
all project phases. All fabrication and installation planning shall be system oriented.

Mechanical completion, commissioning, FAT, Preservation and suppliers assistance requirements


shall be specified.

Repeating of MC/C checks performed at suppliers and assembly sites should be avoided, wherever
possible.

4.2 Completion phases

4.2.1 Definition phase


In this phase the following shall be prepared:
• Completion philosophy.
• Coding structure and system breakdown.
• Completion requirements to suppliers and contractors.

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4.2.2 Engineering phase


In this phase the following shall be carried out:
• Commissioning package and MC package definition.
• Define commissioning network.
• Produce commissioning procedures.

4.2.3 Suppliers completion phase


Equipment suppliers shall execute MC, FAT, commissioning and preservation as specified. The
completion shall be documented as part of the completion system which leads up to handover to the
company/client.

4.2.4 Construction/assembly Phase


Executor shall perform MC/C and preservation as specified. The completion is documented as part
of the completion system which leads up to handover to the company.

4.3 Responsibilities
MC execution and registration/documentation, shall be performed by anyone who has a scope of
work to be performed, such as equipment suppliers, fabrication contractors, installation contractor
and hook-up contractors.

Commissioning registration and documentation shall be performed by anyone who has this
responsibility implemented in their scope of work.

4.4 Common requirements


This standard shall be used as a basis for preparing plans, procedures and documentation for
Mechanical completion and commissioning. The implementation of this standard requires the use of
a coding system for item and system numbering, e.g. NORSOK Z-002, "Coding system".

4.5 Documentation
Mechanical completion documentation shall be completed/executed per item/MC package.
Commissioning documentation shall be documented on a commissioning package level.

4.6 Project Completion System (PCS)


An electronic based system for administration of Mechanical completion, commissioning and Punch
list register, should be used.

4.7 Planning
All MC activities shall be planned on fully integrated fabrication, Mechanical completion and
commissioning schedules on system prioritised basis in order to meet the optimal sequence of
completion.

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Mechanical completion and commissioning Z-007
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5 MECHANICAL COMPLETION

5.1 Introduction
This chapter forms the basis for the execution and documentation of mechanical completion
activities.

Mechanical completion takes place through all phases of a project, up to the commissioning phase.
• Mechanical completion encompasses all disciplines.
• The detailed responsibilities are described in the contract.
• Executor of MC activities is responsible for establishing and compiling the MC dossiers and
report status into PCS.

5.2 Documentation for a MC Package


The MC package shall consist of an MCC, an MCSI, MCCRs and a PLR printout as described
below.

A Mechanical Completion Certificate (MCC) is a form completed by the Executor after all MC is
carried out. The MCC is the cover sheet for each MC package. An MC package shall when signed,
be ready for handover to commissioning.

The Check Records (MCCR) are the forms on which the Executors record the results of all
checks, inspections and tests carried out for each individual item.

A Punch List (PL) shall be prepared by the Executor along with the MC activity. In each MC
package a PL shall be included to document incomplete work.

A Mechanical Completion Status Index (MCSI) listing the status of all MCCRs for the MC
package shall be included.

5.3 Handover at Mechanical completion


Handover from Mechanical completion to commissioning shall be at commissioning package level,
documented by the ready for commissioning certificate (RFCC).

5.4 Carry Over Work Register (COWR)


The COWR lists all punch items that the Project accepts as cannot be completed during present
phase. The register is used for the release of the work from the Executor and will as such be an input
to the scheduling and planning of outstanding work to be performed during later phases.

The COWR Item number and cross reference to the Punch list/MCCR shall be given. COWR work
shall be marked up on drawings or sketches and be included in the records.

Material Status List (MSL) and marked up drawings/instruction shall contain sufficient information
for job setting in a later phase.

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Mechanical completion and commissioning Z-007
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5.5 Typical Mechanical completion activities


Mechanical completion activities includes checking of fabrication and installation work.

Executor shall complete packages related to listed disciplines and as required by the MCSI.

Executor shall complete the check list items as per the MCCRs. (See Annex A for typicals). The
activities shall include but not be limited to:

5.5.1 Mechanical
• Visual inspection for complete and correct installation.
• Internal inspection of tanks and vessels.
• Alignment.
• Load testing of lifting equipment.
• Hot oil flushing.
• Bolt tensioning.
• Dimension control.
• Preservation.

5.5.2 Electrical
• Visual inspection for complete and correct installation.
• Insulation and continuity testing of cables.
• Insulation testing of generator, transformers and motors, panels, distribution board etc.
• Earthing checks.
• Static check of switches and control devices.
• Battery preparations.
• Lighting and socket outlet checks.
• Area completion.
• Heat tracing.
• Preservation.

5.5.3 Instrument/Telecommunication
• Calibration and testing of instruments prior to installation.
• Visual inspection for complete and correct installation.
• Insulation and continuity testing of cables.
• Cleaning, flushing, pressure and leak testing of pneumatic and hydraulic tubing.
• Adjustment of control, alarm and shutdown settings.
• Loop testing.
• Function testing of control systems.
• Function testing of field instruments.
• Hot oil flushing of instrument tubing.
• Area completion.
• Preservation.

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5.5.4 Piping
• NDE carried out.
• Welding procedures.
• Removal of all items subject to damage during flushing, cleaning and pressure testing.
• Flushing of pipework.
• Chemical cleaning and testing of pipework.
• Drying of tested pipework.
• Preservation of tested pipework.
• Reinstatement of all items after testing.
• Final inspection of pipework.
• Test ISO's and P&ID's showing the extent of each pressure test.
• Pneumatic and hydraulic tubing.
• Hot oil flushing of pipework.
• Bolt tensioning.
• Pipe supports completed.
• Insulation.
• Flow coding.

5.5.5 HVAC
• Visual inspection for complete and correct installation.
• Cleaning of ductwork.
• Leak testing of ductwork.
• Alignment checks.
• Mechanical function checks of equipment.
• Preservation.
• Flow coding.

5.5.6 Safety
• Visual inspection for complete and correct installation.
• Preservation.
• Area completion

5.5.7 Mechanical completion of non-operational systems


Mechanical completion of non-operational systems includes completion status and checks on an
area basis. Disciplines included structural, surface protection, insulation, fireproofing and
architectural.

5.5.8 Structural
• Visual inspection for complete and correct installation.
• QC documentation.
• NDE carried out.
• Welding.
• Load testing of lifting lugs and monorails.

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Mechanical completion and commissioning Z-007
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5.5.9 Surface protection, Insulation and Fire proofing


• Visual inspection for complete and correct application/installation.
• Thickness checks carried out.
• Adhesion checks carried out.
• Preservation.
• Insulation.
• Painting.
• Fire proofing.

5.5.10 Architectural
• Visual inspection for complete and correct installation.
• Preservation.

6 COMMISSIONING

6.1 Introduction
This chapter forms the basis for preparation and execution of commissioning.

Commissioning take place when Mechanical completion is completed for a commissioning


package.

Commissioning can be divided into three main activities:


• Commissioning preparation
• Commissioning execution
• Commissioning documentation and handover to operation

Establishment of a commissioning network and definition of commissioning packages early in a


Project, shall be carried out, in order to establish fabrication/installation priorities and milestones.

Definition of commissioning packages is essential in order to achieve an early commissioning


completion.

6.2 Typical commissioning preparation activities


The preparatory work shall consist of activities such as:
• Development of commissioning organisation
• Development of system breakdown (sub system)
• Commissioning packages definition
• Commissioning network
• Commissioning budget including spare parts for commissioning
• Commissioning preparation check record (ref. Annex "B" for typicals)

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Mechanical completion and commissioning Z-007
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6.3 Commissioning procedure content


Commissioning shall be executed by guidance of a detailed commissioning procedure describing:

6.3.1 Objective
Details the operating parameters to be achieved.

6.3.2 Description
Shall contain a brief description of the system/sub systems to be commissioned, including marked
up P&ID or other relevant drawings as a basis for all functions to be tested.

6.3.3 Lists of temporary equipment and consumables


Lists all consumables, temporary equipment tools and requirements for supplier's assistance.

6.3.4 Health/Environment/Safety
A list of all toxic and polluting fluids and materials shall be made, describing their handling and
disposal. A checklist of all required safety precautions including requirements for work permit shall
be made. Prior to energisation of electrical equipment a livening up notice shall be issued in order to
inform all involved parties of forthcoming energising.

6.3.5 Preservation
Requirements for removal of existing preservatives/protection shall be made and subsequent new
preservation of the system if the system shall be out of operation for a period.

6.3.6 Scope
The scope shall detail the work to be done step by step including the commissioning preparation,
check records (ref. Annex "B").
Irregularities and/or faults shall be logged.
Equipment supplier's start-up procedures shall be incorporated.

6.3.7 Planning
Detailed commissioning plans for system/sub system/commissioning package shall be worked out
and shall include man-hours per discipline, including supplier assistance man-hours.

6.3.8 Handover
The handover shall contain a certificate and other documents agreed with operation.

6.4 Commissioning documentation and handover to operation


Handover of systems from Executor to project/operation shall be according to a formal hand over
procedure which as a minimum should consist of:
• Completion acceptance certificate (signed by both parties).
• Commissioning P&ID and other relevant drawings showing the extent of the completed
system.
• Authority certificates (if any).

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Mechanical completion and commissioning Z-007
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Documentation for an MC package:

Punch List

MCCR
MCSI

MCC
for
MC package

Mechanical Completion Certificate (MCC):


• States that all discipline related inspections and tests for a MC package have been carried
out according to relevant contract documents.
• MCC shall end up in status OK – PB

Mechanical Completion Status Index (MCSI):


• A computerised listing of all Tag/Cable/Test/MCCRs in an MC package, which gives the
MC scope of work and status for a completed package.

Mechanical Completion Check Record (MCCR):


• Discipline checklist for the various equipment. These records form the basis of the MC -
documentation.
• MCCRs shall end up in status OK - PA – PB

MC Punch List (PL):


• Is the form on which the executor records any outstanding work.

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Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

MC Documentation for an Commissioning package:

Punch List
Register

MCSI

RFCC
for
Commissioning
package No.

From: Executor

Ready for Commissioning Certificate (RFCC):


• Formal document for transfer a Commissioning package from MC Executor to Commissioning.

Mechanical Completion Status Index (MCSI):


• A Computerised listing of all Tag/Cable/Test(MCCR) with status for the completed package.

MC Punch List Register:


• Is the form which describes any incomplete work per MC package.

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Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

ANNEX A - MECHANICAL COMPLETION FORMULARS (TYPICAL)


MCCR Multidiscipline (Z)
MCC-Z-01 Rev.2 MC certificateRev.2, 02.04.98.
RFCC-Z-01 Rev.2 Ready for commissioing certificate
PL-Z-01 Rev.2 Punch list
MCCR Architect (C)
MCCR-C-01 Rev. 1 LQ cabins and bathroomRev.1
MCCR-C-02 Rev.1 Room area completion
MCCR-C-03 Rev.1 Stairs
MCCR-C-04 Rev.1 Sanitary equipment except for LQ cabins
MCCR-C-05 Rev.1 Doors and personnel hatches
MCCR-C-06 Rev.1 Windows
MCCR-C-07 Rev.1 Dry fix insulation, technical linings and
penetrations
MCCR-C-08 Rev.1 Partitions and ceiling system
MCCR-C-09 Rev.1 Flooring
MCCR-C-10 Rev.1 Kitchen, catering and laundry equipment,
provision stores
MCCR-C-11 Rev.1 Equipment and funiture
MCCR-C-12 Rev.1 Prefab. walls, wind hield cladding and
heat shield panels
MCCR-C-13 Rev.1 External cladding
MCCR-C-14 Rev.1 Safety and information signs
MCCR Electrical (E)
MCCR-E-01 Rev.2 Electrical motors
MCCR-E-02 Rev.1 Eletrical installation by area
MCCR Instrument (I)
MCCR-I-01 Rev.1 Instrument installation/inspection
MCCR-I-02 Rev.1 Part loop
MCCR-I-03 Rev.1 Completed loop
MCCR-I-04 Rev.1 Instrument calibration check
MCCR-I-05 Rev.1 Safety / relif valves
MCCR-I-06 Rev.1 Safety / relif valves (supplier)
MCCR-I-07 Rev.1 Instrument and telecommunication
installation by area
MCCR Mechanical (R)
MCCR-R-01 Rev.1 Initial machinery alignment
MCCR-R-02 Rev.2 Centrifugal, screwpump, compressor or
hydr. motor
MCCR-R-03 Rev.1 Chemical cleaning
MCCR-R-04 Rev.1 Hot oil flushing
MCCR-R-05 Rev.1 Bolt tensioning / torque
MCCR Piping (L)
MCCR-L-01 Rev.2 Piping completion status
MCCR Structural (N)
MCCR-N-01 Rev.1 Liftinglugs/scaff.lugs/monorails

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Mechanical completion and commissioning Z-007
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ANNEX B - COMMISSIONING FORMULARS (TYPICAL)


CPCR Electrical (E)
CPCR-E-01 Rev.2 Electrical equipment
CPCR Safety (S)
CPCR-S-01 Rev.2 Water mist system
CPCR HVAC (H)
CPCR-H-01 Rev.2 Field check (HVAC)
CPCR Mechanical (R)
CPCR-R-01 Rev.2 Diesel engine
CPCR Multidiscipline (Z)
CPCR-Z-01 Rev.2 Field P&ID Check

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Mechanical completion and commissioning Z-007
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MC CERTIFICATE
MCC <Project>
MCC-Z-01, rev.2
MC Package No.
MCC Description :
MCC Area :
MCC Site : Comm. Package No.
System :
Sub System :

SCOPE OF ACCEPTANCE

Discipline code:

Mechanical Complete as per attached MCSI

MCC status: Date:

It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached MC check
Records and other documents, but with the exception of outstanding word according to attached Punch List register.

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOK-UP


Name
Sign
Date
Name
Sign
Date

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Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

READY FOR COMMISSIONING


CERTIFICATE <Project>
RFCC
RFCC-Z-01, rev.2

System :
Subsystem :
Commissioning Package No. :
Commissioning Package Description :

Mechanical completed as per attachment :


- MCSI
- Punch List Register
- Preservation Status

Site: RFCC Status:

Block letters: Signature: Date:


Status
verified by
executor
Yes No

Punch list items


Comments:

Block letters: Signature: Date:


Accepted ready
for Commissioning
by Com.responsible

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Mechanical completion and commissioning Z-007
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PUNCH LIST
<Project>
DISCIPLINE
PL-Z-01, rev.2
MC Package No.
Package Description : Area :
PO No. : System : Comm.Package No.
Manufacturer : Subsystem :
Page of
CLEARED BY (INIT.)
Status A: Must be completed prior to milestone

Status B: Can be left to a later stage, If appr. by Company

DESCRIPTION (TAG NUMBER, DRAWING OR DOCUMENT REF.)

VERIFIED SUPPLIER FABRICATION HOOK-UP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 18 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
LQ CABINS AND BATHROOM
MCCR-C-01, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSPECTION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Items cleared from prototype preview checklist,
(Ref. NORSOK C-004)
02 Bathroom installed complete and undamaged
03 Fixing of bathroom to deck accepted
04 Hook-up of bathroom complete
05 Sharp edges are avoided in outfitting details
06 Voids and service shaft are cleaned
07 Cabin complete and undamaged
08 Fixing of cabin to deck accepted
09 No gaps between components and walls/ceilings
10 Access hatch locations provide required access
11 Floor finish/skirtings completed
12 Furniture drawers and doors adjusted for function
13 Locking system installed
14 Void below bed is cleaned and sealed
15 Cabin and bathroom is cleaned and ready for use

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

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Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
ROOM AREA COMPLETION
MCCR-C-02, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Stairs complete
02 Doors and hatches complete
03 Windows complete
04 Insulation complete
05 Penetration complete
06 Partition and ceiling system complete
07 Flooring complete
08 Furniture and equipment complete
09 Safety and info sign complete
10 Maintenance and clearing access maintaine
11 Wall bumpers and protection complete
12 Area is cleaned and preserved
13 Air leakage resistance properties verified (where applicable)

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

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Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
STAIRS
MCCR-C-03, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Installation complete, undamaged and in compliance with drawings and
specifications

02 Stair angle as specified


03 First and last riser deviations within specified limits
04 Handrails installed as required, termination detailing as specified
05 Clear headroom within specified limits
06 Preservation carried out

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

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Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
SANITARY EQUIPMENT
MCCR-C-04, rev.1 (except for LQ cabins)
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Installation complete, undamaged and in compliance with drawing and
specifications

02 Mounting height as specified/required


03 Stop valves installed to allow local shutdown
04 Sanitary piping arranged to recognized sanitary standard
05 Wall reinforcement provided as equipment required
06 Maintenance access to sanitary acceptable
07 Hygienic requirements maintained at interfaces

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

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Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
DOORS AND PERSONELL HATCHES
MCCR-C-05, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


GENERAL
01 Installation complete, undamaged and in compliance with drawings

02 Bulkhead plate buckling within specified limits


03 Mounting frame installed, frame plumb and square
04 Frame sealing installed in accordance with drawings
05 Operation has minimum accident potential, vision panels installed as
required

06 Threshold heights / local ramps within door schedule limits


07 All gaskets installed with gasket type suitable for application
08 Full perimeter gasket contact achieved
09 Door operates freely and fire / smoke doors are self closing / latching

10 Partition door latches without slamming (cabin doors)


11 Maximum opening pressure verified within limit in door schedule
12 External door prevent ingress of water
13 Adjustments to door leaf and frame assemblies completed

HARDWARE AND ACCESSORIES COMPLETED


14 Identification name / tagplate installed with correct information
15 Hardware inclusive bumpstops correctly installed, completed and
lubricated

16 Doorpump correct type, installed and are adjusted for applicable


operation

17 Automatic opening devices complete and adjusted for applicable operaton

18 Finishes are specified and undamaged and clean


19 Temporary / permanent locking system and hardware installed
20 Locking system and hardware installed
21 Preservation carried out
COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 23 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
WINDOWS
MCCR-C-06, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Installation complete, undamaged and in compliance with drawings and
specification

02 Interface to insulation and vapour barriers according to specification

03 Glazing free from scratches or stains


04 Preservation carried out

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 24 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
DRY FIX INSULATION, TECHNICAL
MCCR-C-07, rev.1 LININGS AND PENETRATIONS
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


INSULATION
01 Installation complete, undamaged and in compliance with drawings

02 Specified insulation class and thickness installed


03 Insulation dry
04 Draught stoppers / smoke barriers installed as required
05 All interfaces sealed and check penetrations at cables
06 Check insulation fibres are completely sealed with membrane
07 Moisture barrier / protective membrane continuos and terminated

FLOATING TOP DECK


08 Installation complete, undamaged and in compliance with drawings

09 Check perimeter and interface detailing


10 Non-slip properties maintained in personnel access areas

ACOUSTIC CASSETTES
11 Installation completed, undamaged and in compliance with drawings

12 Coverage percentage within specification


13 Supports provided for contingency cassettes

ACOUSTIC ELEMENTS
14 Acoustic elements installed
15 Suspended lead blanket complete
16 Resilient equipment mountings installed

TECHNICAL LINING
17 Perforation extent as specified
18 Termination detailing as specified
19 Rigidity sufficient, no sharp edges

PENETRATIONS
20 Installation complete, undamaged and in compliance with drawings

21 Check minimum sleeve clearance to penetrating service


22 Penetrating service mechanical thermal movement
23 Insulation to sleeve flanges and penetrating service
24 Weather / mechanical protection applied
COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 25 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
PARTITIONS AND CEILING SYSTEMS
MCCR-C-08, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


GENERAL
01 Installation complete, undamaged and in compliance with drawings

02 Check ceiling height is as specified


03 Supports and reinforcements installed as required
04 Check status of preservation and cleaning
05 All components and equipment installed without gaps

PARTITION SYSTEMS
06 Corner reinforcements installed as specified
07 Voids behind partition systems cleaned

CEILING SYSTEMS
08 Ceiling hatches checked for location and access
09 Ceiling hatches checked and accepted for opening function
10 Draft stoppers checked
11 Insulation boxes installed above light fixtures as specified
12 Voids above suspended ceiling cleaned

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 26 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
FLOORING
MCCR-C-09, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


FLOOR SCREED
01 Levelled / filled / sanded down as required
02 Local "ramps" provided as required at door thresholds
03 No "troughs" at bulkheads with potential condensation

FLOATING FLOOR
04 Reinforced where necessary for point loads equipment fixing
05 Sealed at perimeter and interfaces against moisture ingress

RAISED ACCESS FLOOR


06 Check void has been cleaned
07 Check floor level height difference between panels
08 Check that individual panels do not rock or creak
09 All openings closed in accordance with specifications
10 Ensure stairs and railings comply with requirements
11 Earthing and isolation verified
12 Check panel lifting tools are installed as specified

FLOOR FINISHES
13 Check interface detailing is watertight (carpets excepted)
14 All skirtings installed
15 Check finish is impregnated, waxed, polished as required
16 Antistatic properties verification spot-check performed
17 Ensure finish cleaned and preserved

DRAINAGE
18 Check deck / floor drains dissipate water
19 Efficient access to water trap / strainer cup maintained

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 27 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
KITCHEN, CATERING AND LAUNDRY
MCCR-C-10, rev.1 EQUIPMENT, PROVISION STORES
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


KITCHEN, CATERING AND LAUNDRY
01 Installation complete and in compliance with drawings and specification

02 Check mounting height, fixings, foundations and reinforcements


03 Tag / nameplate installed with required information
04 Ensure maintenance access is maintained (include JB`s)
05 Hygienic requirements maintained at all interfaces
06 Check stop valves are installed where applicable
07 Equipment / shelves allow for installation movement (storm raise)
08 Soap dispensing systems installed and adjusted
09 Area and components cleaned and preserved as required
10 All initial installation adjustments performed

PROVISION STORES
11 Access to store rooms for pallet trolley allowed for
12 Parking positions for storage room doors
13 Bumper protection in trolley transport areas
14 Provisions for washing down and drainage
15 Check no exposed cabling and pipework
16 Heat tracing and detail finishes allow efficient cleaning
17 Cleaning and maintenance access to evaporators is acceptable
18 Check evaporator condensation discharge drain

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 28 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
EQIPMENT AND FURNITURE
MCCR-C-11, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


GENERAL
01 Installation complete and in compliance with drawings and specification

02 Check mounting height, fixings, foundations and reinforcements


03 Tag / nameplate installed with required information
04 Ensure maintenance access is maintained (include JB`s)
05 Hygienic requirements maintained at all interfaces
06 Check stop valves are installed where applicable
07 Equipment / shelves allow for installation movement (storm rails)
08 Area and components cleaned and preserved as required
09 All initial installation adjustments performed

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 29 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
PREFAB. WALLS, WIND SHIELD
MCCR-C-12, rev.1 CLADDING AND HEAT SHIELD PANELS
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


GENERAL
01 Installation complete and in compliance with drawings and specification

02 Check fire, acoustic and ventilation interface requirements


03 Check that dissimilar metals isolation from each other
04 Check that percentage of louver and release panels within specification

05 Check that openings of release panels are unobstructed


06 Check that specified drainage requirements maintained
07 Check that panel finish with regard to weld splatter / blast grit
08 Check that orientation of explosion / water jet release panels are correct

09 Preservation carried out

PREFABRICATED WALLS
10 Check interface details at vapour barriers and skirting
11 Penetration sacrificial plates maintain minimum sleeve clearances
12 Check that detailing allows for hosing down

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 30 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
EXTERNAL CLADDING
MCCR-C-13, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.

01 Installation complete and in compliance with drawings and specification

02 Check installation of supports and fixings


03 Check installation of wire mesh
04 Preservation carried out

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 31 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
SAFETY AND INFORMATION SIGNS
MCCR-C-14, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


GENERAL
01 Installation complete and in compliance with drawings and specifications

02 Sequence and installation method is uniform throughout the installation

03 Location and arr. allows unobstructed vision at applicable scenario

04 Backplates and supports installed as required at correct heights


05 Installation does not obstruct accessways
06 Arrangement of lighting for installation Id. signs and Operator logo
allows safe maintenance access

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 32 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet No.
MC CHECK RECORD
<Project>
ELECTRICAL MOTORS
MCCR-E-01, rev.2
Tag No. : MC Package No.
Description : Area :
PO No. : System : Comm.Package No.
Manufacturer : Subsystem :

EQUIPMENT INSPECTION, DE-ENERGISED STATE SUPPL. FABR. HOOK-UP Punchlist item No.
Check for no voltage and proper earthing applied
01 Check nameplate data and (ex)-markings against data sheet
02 Check CE-marking
03 No mechanical damage
04 No fluid leaks
05 Nuts and bolts tight
06 Terminal boxes and glanding correct
07 All labelling and warning marks correct
08 Internal earthing correct and securely tight
09 All internal cabling and aux. wiring neat and healthy
10 Heaters correctly installed
11 Check motor insulation resistance. Record lowest reading
(MOHM):
12 Check bearing lubrication
13 Check free rotation with driven equip. uncoupled
14 Check cooling system, dust and debris removed
15 Communication arrangement and brushes correct (DC only)
16 Motor preservation correct
17 Push button station:
a) Property supported
b) No mechanical damage
c) Labelling & identification correct
18 Preservation carried out.

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOK-UP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 33 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
ELETRICAL INSTALLATION BY
MCCR-E-02, rev.1 AREA
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Main cable ladders
02 Local cable trays
03 Cable ladder segments and MCT´s marked with system and
segment number
04 Cable ladders and trays sharp edges protected,cut ends sealed
05 Earthing
06 Bonding
07 Cable transits
08 All cables correct installed and cleated
09 Kick plate installed and protection shield
10 Installation according to area classfication
11 Check material insulation
12 Maintenance evaluation

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 34 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
INSTRUMENT INSTALLATION /
MCCR-I-01, rev.1 INSPECTION
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Check instrument against data sheet
02 Check calibration certificate (copy to be attached)
03 Installed according to supplier and project requierments
04 Leakage test
05 Flushing carried out

Note
If a valid calibration certificate is not avalible, recalibration to be
carried out and documented.

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 35 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
PART LOOP
MCCR-I-02, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


CHECK LIST
01 Process piping pressure test complete
02 Flushing, hydroblasting and pickling complete
03 Check loop drawing at last revision
04 Components mechanical completed
05 System interface panel powered and ready for use

PERFORMANCE CHECK:
06 Check switchpoint(s)
07 Loop function 0%, 50%, 100%
08 Software logic checked
09 Marked up drawing attached showing the extent of the loop test carried
out

Record serial number and type of test equipment

..................................................................................................................................................................................................
Comments

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 36 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
COMPLETED LOOP
MCCR-I-03, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


CHECK LIST
01 Process piping pressure test complete
02 Flushing, hydroblasting and pickling complete
03 Check loop drawing at last revision
04 Components mechanical compled
05 System interface panel powered and ready for use

PERFORMANCE CHECK:
06 Check switchpoint(s)
07 Loop function 0%, 50%, 100%
08 Software logic checked
09 Marked up drawing attached showing the extent of the loop test carried
out

Record serial number and type of test equipment

..................................................................................................................................................................................................
Comments

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 37 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
INSTRUMENT CALIBRATION CHECK
MCCR-I-04, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

SER.NO.: Instrument shall only be recalibrated if not


CALIBRATION CHECK properly documented by manufacturer.
Calibration procedure No.

CALIBRATION FIGURES
CALIBRATION POINTS RISING FALLING UNITS
Actual Input A
Actual Input B
Actual Input C
Actual Output

SWITCH POINTS RISING FALLING UNITS


Operates @ input A
Operates @ input B

Record serial number and type of test equipment used:

Comments

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 38 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
SAFETY / RELIEF VALVES
MCCR-I-05, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK FABR. HOOKUP Punchlist item no.


01 Check valve against data sheet
02 Valve tested (valid test certificat attached)
03 Seals fitted to operating arm and adjustment cap
04 Flanges protected and sealed
05 Check gaskets, flanges and final installation

COMMENTS:

VERIFIED FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 39 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
SAFETY / RELIEF VALVES
MCCR-I-06, rev.1 (SUPPLIER)
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Check valve against data sheet
02 Valve tested (valid test certificat attached)
03 Seals fitted to operating arm and adjustment cap
04 Flanges protected and sealed
05 Check gaskets, flanges and final installation

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 40 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
INSTRUMENT AND TELECOMMUNICATION
MCCR-I-07, rev.1 INSTALLATION BY AREA
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Air sub - headers and manifold checked
02 Earthing
03 Transits checked
04 Tubing tray , umbilical and tray checked
05 Cable ladders, trays - sharp edges protected, cut ends sealed
06 Check material insulation
07 Kick plate installed and protection shield
08 Main cable ladders
09 All cables correct installed and cleated
10 Maintenance evaluation

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 41 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet No.
PIPING COMPLETION STATUS
<Project>
PIPING COMPLETION STATUS
MCCR-L-01, rev.2

DESIGN TEST System Tag No. MC Package No.


PRESS. PRESS.
(bar) (bar)
Subsystem Comm. Package No.

1 2 3 4 5 6 7 8 9 10
NDE PIPES EARTHING FLUSHED PRESSURE CHEMICAL PRESERVED VIDEO HOT OIL RE-
CLEARED SUPPORTED GRP.PIPES TESTED CLEANED INSPECTION FLUSHED INSTALLED

ISO No. Spool Area Line No. P&ID No. Remarks


No.

It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached acceptable
records and other documents, but with the exception of the outstanding work according to attached punch list register.

VERIFIED SUPPLIER FABRICATION HOOK-UP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 42 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
LIFTING LUGS /SCAFF.LUGS /
MCCR-N-01, rev.1 MONORAILS
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Correct location
02 Check that monorails have bolted end stops
03 Check that traveling crane end stops are welded
04 Runway unobstructed by other structures
05 Beam alignment
06 Tag number and SWL marking
07 Load calculations available and accepted
08 Load test if required

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 43 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
1 of 2 <Project>
INITIAL MACHINERY ALIGNMENT
MCCR-R-01, rev.1 (SUPPLIER)
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
Coupling halves fitted as per instruction: Required: Reading:
Shaft end spacing :
Coupling halves face spacing "A" :
Check Motor for "Soft feet" against Skid: 1
Motor
3 Results: 1 3
With slack found. bolts Max. 0.05mm feeler gauge allowed. 2 4 2 4
Coupling Hubs run out:
Max allowed: mm Pump rotation
Driver: Driven: 0°
Key Position: Rim R1. Rim R2 R1 "A" R2
0° Up 270° Driver 90° Driver Driven
90°
180° 180°
270° Skid

Coupling alignment on "Skid" using Laser Reversed:


or Reversed alignment:
Reversed alignment final readings: Allowed: mm
Key Position: Driver: Driven:
0° Up
90° Driver Driven
180°
270°

For laser alignment use printout as attachment: Result:

If space does not allow normal alignm. methods, a "straight edge" Result:
shall be held against the coupling rims, which shall be parallel:

Finally recheck Coupling halves face spacing "A": Result:


Comments:

VERIFIED SUPPLIER
Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 44 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
2 OF 2 <Project>
MACHINERY ALIGNMENT, PIPES
ATTACHED
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :
Check Motor for "Soft feet" against Skid: 1
Motor 3 Results: 1 3
With slack found. bolts Max. 0.05 feeler gauge allowed. 2 4 2 4
Alignment check with pipes/HVAC channels disconnected:

Pump rotation
Reversed alignment:

Key Position: Driver: Driven: 0°


0 ° Up Driver Driven
90° 270° Driver 90°
180°
270° 180°

For laser alignment use printout as attachment: Result:

If space does not allow normal alignm. methods, a "straight edge" Result:
shall be held against the coupling rims which shall be parallel:

Alignment check with pipes/HVAC channels connected:

Reversed alignment:

Key Position: Driver: Driven:


0° Up
90°
180°
270°
For laser alignment use printout as attachment: Result:

If space does not allow normal alignm. methods, a "straight edge" Result:
shall be held against the coupling rims which shall be parallel:
Finally recheck Coupling halves face spacing "A": Result:
Comments:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 45 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet No.
MC CHECK RECORD
CENTRIFUGAL, SCREWPUMP, COMPRESSOR
<Project>
MCCR-R-02, rev.2 OR HYDR. MOTOR

Tag No. : MC Package No.


Description : Area :
PO No. : System : Comm.Package No.
Manufacturer : Subsystem :
INSPECTION ITEM SUPPL. FABR. HOOK-UP Punchlist item No.

01 Dataplate complies with data sheet


02 Check CE-marking
03 Skid installation correct
04 Dowels fitted in pump feet
05 Alignment Jack screws fit for driver
06 Correct shimspack for driver fitted
07 Alignment checked, see procedure
08 Jack screws retracted after alignment
09 Transmission checked
10 Coupling guard checked
11 Lubricant or preservation oil filled
12 Constant oiler removed
13 Grease nipples fitted
14 Gland packing fitted
15 Gland cooling fitted
16 Mechanical seal fitted
17 Pumpcase drain valve installed
18 Pumpcase vent valve installed
19 Drain line from skid pan installed
20 Inlet/Outlet checked
21 Skid mounted valves checked
22 Paintwork completed
23 NDE carried out
24 Material certificate checked
25 Pressure test carried out
COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOK-UP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 46 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
CHEMICAL CLEANING
MCCR-R-03, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Flushing equipment chemically clean
02 System drained and dry before chemical cleaning
03 Marked up drawings (P&ID) attached
04 Equipment bypassed and blinded
05 Analysis certificate copy attached
06 System/equipment labelled
07 System passivated
08 Preservation carried out
09 System /equipment reinstated
10 System/equipment blinded off
11 Piping descaled/chemically cleaned

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 47 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
HOT OIL FLUSHING
MCCR-R-04, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 Equipment clean prior to flushing
02 Pipe/equipment chem. clean/descaled
03 Marked up drawings (P&ID) attached
04 Equipment & bearings bypassed and blinded
05 Sample points to be marked up on drawings
06 Type of flushing medium correct
07 Analyses result OK
08 Correct cleanness verified and documented
09 Oil reservoir clean after flushing
10 New, correct filters installed
11 System/equipment labelled with: "Hot oil Flushing performed"
12 System/equipment reinstated
13 System/equipment blined off
14 Preservation carried out

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 48 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Sheet no.
MC CHECK RECORD
<Project>
BOLT TENSIONING / TORQUE
MCCR-R-05, rev.1
Tag no. : Comm. Package no.
Description : Area :
PO no. : System : MC Package no.
Manufacturer : Subsystem :

INSTALLATION CHECK SUPPL. FABR. HOOKUP Punchlist item no.


01 initial tension "A"
02 Final tension "B"
03 Final torque
04 Flanges identified and marked
05 Greased bolt protection caps installed after bolt tensioning
06 Insulation reinstalled
07 Heattracing reinstalled
08 Marked up test isometric attached

Note
The isometric to be clearly marked with the MC-package number
and the bolt tensioning values applied.

COMMENTS:

VERIFIED SUPPLIER FABRICATION HOOKUP


Name
Sign
Date
Name
Sign
Date

NORSOK standard Page 49 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-E-01, rev.2 ELECTRICAL EQUIPMENT
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion Status.
02 Preservation removed.
03 Equipment cleaned.
04 Earthing correctly installed. Megger-test performed.
05 “Living Up Notice (LUN)” obtained.
06 “In Operation” Tag fitted.
07 All Safety Requirements satisfied.

Executor Name Date: Verified by: Date:


Supplier:
Onshore:
Offshore:

NORSOK standard Page 50 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-S-01, rev.2 WATER MIST SYSTEM
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion status.
02 Maintenance access.
03 Operation access.
04 Equipment cleaned.
05 Preservation removed.
06 Valve stroked (Do Not Release).
07 Water tank filled.
08 Air bottle charged.
09 Operating instruction visible.
10 Piping/nozzle system: Use MC Check Record.

Executor Name Date: Verified by: Date:


Supplier:
Onshore:
Offshore:

NORSOK standard Page 51 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-H-01, rev.2 FIELD CHECK (HVAC)
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion status.
02 Maintenance access.
03 Operational access.
04 Equipment cleaned.
05 Preservation removed.
06 Inspection hatches.
07 Flexible connections.
08 Bulkhead penetrations.
09 Supports set.
10 Sufficient insulation.
11 Flow directions correct.
12 All instruments hooked up.
13 All safety precautions carried out.
14 Dust blinds removed.
15 Check according to D&ID

Executor Name Date: Verified by: Date:


Supplier:
Onshore:
Offshore:

NORSOK standard Page 52 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-R-01, rev.2 DIESEL ENGINE
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 Mechanical Completion status.
02 Maintenance access.
03 Operational access.
04 Dustblindes removed.
05 Safety valves installed.
06 Blinds correct status.
07 Preservation removed.
08 Externally clean.
09 Check all filters.
10 Lubricants filled.
11 Aux. Lubricant Oil pump run.
12 Engine hand cranked 2 turns.
13 Alignment checked. Use MC Check Record.
14 Coupling filled.
15 Radiator checked.
16 Coolant filled.
17 Aspirating system checked.
18 Exhaust system checked.
19 Start system checked.
20 Crank case vent checked.
21 Fuel supply system checked/filled.
22 Remote shut down ready.

Executor Name Date: Verified by: Date:


Supplier:
Onshore:
Offshore:

NORSOK standard Page 53 of 54


Mechanical completion and commissioning Z-007
Rev. 2, Dec. 1999

Check
COMM. PREPARATION CHECK Record No.: <Project>
RECORD
CPCR-Z-01, rev.2 FIELD P&I DIAGRAM CHECK
System : Site Code : Area:
Subsystem : Comm.Package No. :
Tag No : Description :
P.O. No. : Supplier :
Chkp. Check Status
No. Description Supplier Onshore Offshore
01 All pressure tests included in Commissioning pack.
02 Adjust and set pipe supports.
03 Valves and equipment flow direction correct.
04 Blinds installed in correct position.
05 Orifice plates installed.
06 All instruments hooked up.
07 Insulation and heat tracing sufficient.
08 Check free movement of manual valve handles.
09 Remove dustblinds against safety valves etc.
10 Install required temporary filters.
11 Install required temporary blindings.
12 Install required temporary piping/hoses.
13 Required video inspection carried out.
14 Remove preservation where necessary.
15 Mark piping with Comm. tape/warning signs.

Executor Name Date: Verified by: Date:


Supplier:
Onshore:
Offshore:

NORSOK standard Page 54 of 54

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