Electrical System 3500B and 3500C Generator Set Engine

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RENR7885-13

Component Identifiers (CID¹)


Module Identifier (MID²) AIR SHUTOFF
STARTER MOTOR
MAGNETIC SWITCH (SMMS)
February 2021 Harness And Wire Electrical Schematic Symbols
CIRCUIT BREAKER CIRCUIT BREAKER
Engine Control PRELUBE PRELUBE Symbols
(MID No. 036) RELAY CIRCUIT BREAKER AUXILIARY
ALTERNATOR CIRCUIT BREAKER
CID Component CIRCUIT BREAKER
1 Injector Cylinder #1 ELECTRONIC CONTROL MODULE
(ECM) CIRCUIT BREAKER T
2 Injector Cylinder #2
ELECTRONIC CONTROL MODULE Pressure Temperature Level Flow Circuit Breaker
3 Injector Cylinder #3
4 Injector Cylinder #4
AIR SHUTOFF (ECM) RELAY Symbol Symbol Symbol Symbol Symbol
TIMER
5 Injector Cylinder #5
6 Injector Cylinder #6
STARER MOTOR
MAGNETIC SWITCH
Symbols and Definitions
AIR SHUTOFF
7 Injector Cylinder #7 RELAY (SMMS) 1 RELAY
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
8 Injector Cylinder #8
STARER MOTOR through it.
9 Injector Cylinder #9
GROUND STUD MAGNETIC SWITCH
10 Injector Cylinder #10 (SMMS) 2 RELAY Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
11 Injector Cylinder #11 circle indicates that the component has screw terminals and a wire can be disconnected from it.
12 Injector Cylinder #12
13 Injector Cylinder #13 TO POWER
ALTERNATOR Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
STUD
14 Injector Cylinder #14 No circle indicates that the wire cannot be disconnected from the component.
15 Injector Cylinder #15
16 Injector Cylinder #16 Ground (Wired): This indicates that the component is connected to a grounded wire. The
91 Throttle Position Sensor grounded wire is fastened to the machine.
94 Fuel Delivery Pressure Sensor TO
STARTER Ground (Case): This indicates that the component does not have a wire connected to ground.
100 Engine Oil Pressure Sensor
It is grounded by being fastened to the machine.
101 Crankcase Air Pressure Sensor
105 Inlet Manifold Temperature Sensor
REAR VIEW OF POWER DISTRIBUTION BOX
3500B and 3500C Generator Set
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
110 Engine Coolant Temperature Sensor
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
168 Electrical System Voltage

Engine
175 Engine Oil Temperature Sensor
Sender: A component that is used with a temperature or pressure gauge. The sender
190 Engine Speed Sensor measures the temperature or pressure. Its resistance changes to give an indication to
T
248 CAT Data Link COOLANT TEMPERATURE LEFT TURBO INLET RIGHT TURBO INLET the gauge of the temperature or pressure.

Electrical System
253 Personality Module SENSOR E-C11 PRESSURE SENSOR PRESSURE SENSOR
E-C27 E-C32
254 Electronic Control Module Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
FILTERED OIL
261 Engine Timing Calibration PRESSURE SENSOR It has a coil that makes an electromagnet when current flows through it. The
262 5 Volt Sensor Power Supply E-C14 electromagnet can open or close the switch part of the relay.
DB31-UP CTB199-UP YBT1-UP SBK1-UP
263 Digital Sensor Power Supply (8V or 12V)
ATMOSPHERIC DC31-UP YBB1-UP YAW1-UP SEK1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
268 Programmed Parameter Fault PRESSURE SENSOR DD31-UP CMC1241-UP YBW1-UP LYP1-UP coil that makes an electromagnet when current flows through it. The electromagnet
273 Turbocharger Outlet Pressure Sensor E-C7
GD31-UP CTC268-UP BGX120-UP ZAP1-UP can open or close a valve or move a piece of metal that can do work.
274 Atmospheric Pressure Sensor TURBO OUTLET
275 Right Turbocharger Inlet Pressure Sensor PRESSURE SENSOR JD31-UP YBC1-UP JYC1-UP SNF1-UP
E-C6 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
276 Left Turbocharger Inlet Pressure Sensor JM31-UP BPD1-UP YAY1-UP SNE1-UP
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
279 Aftercooler Coolant Temperature Sensor (front) DB41-UP ZAD1-UP YAZ1-UP that make electromagnet when current flows through them. It also has an internal switch that places
289 Fuel Pressure Sensor - before fuel filter DC41-UP JDE1-UP 1FZ1-UP the latch coil circuit open at the time the coil latches.
336 Engine Control Switch AFTERCOOLER DD41-UP BLF166-UP 1GZ1-UP
TEMPERATURE SENSOR
337 Remote Emergency Stop Switch
E-C10 JM41-UP CTG326-UP 1HZ1-UP Harness and Wire Symbols
338 Engine Pre-lube Pump Relay DB81-UP CTH313-UP CT21-UP
ELECTRONIC CONTROL Wire, Cable, or Harness Harness Identification Letter(s):
446 Air Shutdown Relay
MODULE (ECM) E-C2 DB91-UP JCH1-UP DD51-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
542 Engine Oil Pressure Sensor - before oil filter Harness Identification Letters and
ELECTRONIC CONTROL DD91-UP YAR1-UP DD61-UP Harness Connector Serialization Code:
545 Start Aid Injection Control Relay Harness Connector Serialization
MODULE (ECM) E-C1 CPA192-UP ZAR1-UP YBD1-UP The "C" stands for "Connector" and the
Codes (see sample).
546 Start Aid Injection Current (amps) Limit Relay number indicates which connector in the
799 Service Tool CAN DATA LINK CTA155-UP ZBR1-UP SBG1-UP AG-C4 L-C12 harness (C1, C2, C3, ...).
TERMINATING L-C12
BMB132-UP GZS1-UP SBJ1-UP 111-7898 3E-5179
827 Left Exhaust Temperature Sensor RESISTOR 3E-5179
E-C8 & E-C9 CNB1189-UP YAT1-UP SFJ1-UP
828 Right Exhaust Temperature Sensor Part Number: for Connector Plug 1
1495 Injector Codes
Part Number: for Connector Receptacle
LEFT MAGNETIC 2
¹ The CID is a diagnostic code that indicates which circuit is faulty. PICKUP GENERATOR 5A
E-C29 HARNESS
² The MID is a diagnostic code that indicates which electronic control module CONNECTOR Plug Receptacle Component
diagnosed the fault. E-C31 Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
FRONT VIEW REAR VIEW 1 Deutsch connector: Typical representation
325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
Related Electrical Service Manuals wire 135 in harness "AG". Wire Color
Title Form Number 1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
Alternator: 5N-5692 SENR4978 2 but could also be shown in metric denoted with mm
PUBLICATIONS.CAT.COM contain both pins and sockets.
Electric Starting Motor: 207-1562 SENR3581
RIGHT AIR © 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
Specifications RENR5057
SHUTOFF SWITCH RIGHT AIR “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
Troubleshooting RENR5059 CONNECTOR SHUTOFF SOLENOID RIGHT TURBO be used without permission.
E-C33 INLET EXHAUST
RIGHT TURBO TEMPERATURE
INLET PRESSURE SENSOR E-C35
SENSOR E-C32
DT CONNECTOR TABLE E-C33
CRANKCASE PRESSURE CLR-GA WIRE NAME POS TERM/PLUG
SENSOR E-C36 RD-18 H401-E170 1 8T-8729

Failure Mode Identifiers (FMI)¹ RD-18 H401-E168 2 8T-8729

COOLANT LEVEL E-T5


ACCESSORY TABLE DT CONNECTOR TABLE E-C5 Wire Description
E-C33
FMI No. Failure Description SENSOR E-C38
(852-RD)
RIGHT AIR
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
Wire Wire
DT CONNECTOR TABLE E-C38 RIGHT AIR 1 R E C E P TA C L E A S. 3E-3364 PK-18 F723-E62 1 8T-8730
0 Data valid but above normal operational range. SHUTOFF SHUTOFF Wire Color Description Wire Color Description
CLR-GA WIRE NAME POS TERM/PLUG
SOLENOID SWITCH 1 PLUG AS. 155-2269 PU-18 F724-E63 2 8T-8730 Number Number
RD-18 497-E114 1 8T-8730 1 WEDGE 3E-3365 MATING
1 Data valid but below normal operational range. DT CONNECTOR TABLE E-C37
E-T7 PRELUBE MATING
CONNECTOR Power Circuits Control Circuits (Continued)
BK-18 A403-E115 2 8T-8730 (C465-RD) MOTOR CONNECTOR
E-T6 DT CONNECTOR TABLE E-C35
2 Data erratic, intermittent, or incorrect. WH-18 846-E116 3 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG
(200-BK) E-C34 101 RD Aux. Circuit Breaker A732 BK Injector 12 Return
BK-18 F718-E159 1 8T-8730 E-T8 CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C700-E174 4 8T-8730 AIR START
3 Voltage above normal or shorted high. BK-18 E998-E176 5 8T-8730 BK-18 R993-E101 2 8T-8730
(200-BK) E-C36 RD-18 R800-E108 A 8T-8730 E-C5 SOLENOID SUR SL CONNECTOR TABLE E-C34 DT CONNECTOR TABLE E-C30 109 RD Alternator A733 BK Injector 13 Return
CRANKCASE
BK-18 R998-E109 B 8T-8730 TIMING CLR-GA WIRE NAME POS TERM/PLUG
4 Voltage below normal or shorted low. WH-18 E967-E177 6 8T-8730 E-C37 PRESSURE SENSOR
WH-18 F704-E110 C 8T-8730
CALIBRATION
CLR-GA WIRE NAME POS TERM/PLUG
113 RD Keyswitch A734 BK Injector 14 Return
ACCESSORY TABLE PRELUBE PRESSURE CONNECTOR RD-18 F701-E153 1 7N-7779 RD-18 T800-E111 1 8T-8730
SWITCH
5 Current below normal or open circuit. QTY PART NAME P/N MATING DT CONNECTOR TABLE E-C36
E-C35 BK-18 200-E156 2 7N-7779 BK-18 T998-E112 2 8T-8730 115 RD ECM Relay A735 BK Injector 15 Return
RIGHT TURBO ACCESSORY TABLE
1 P L U G A S. 155-2273 CONNECTOR WH-18 G429-E113 3 8T-8730
6 Current above normal or grounded circuit. CLR-GA WIRE NAME POS TERM/PLUG INLET EXHAUST
QTY PART NAME P/N RD-18 997-E59 4 8T-8730
116 RD Power To Breaker A736 BK Injector 16 Return
1 RECEPTACLE AS. 3E-3382 RD-18 R997-E97 A 8T-8730 TEMPERATURE
7 Mechanical system not responding properly. 1 WEDGE 155-2263 1 P L U G A S. 7N-9737 BK-18 993-E67 5 8T-8730 117 RD Power To SMMS Breaker A746 WH Turbo Outlet Pressure
GENERATOR BK-18 R993-E100 B 8T-8730
1 CLIP AS 3T-3048 WH-18 M975-E68 6 8T-8730
E-C38 WH-18 E795-E104 C 8T-8730
8 Abnormal frequency, pulse width, or period. HARNESS AMP CONNECTOR TABLE E-C1 DRC CONNECTOR TABLE E-C2
COOLANT ACCESSORY TABLE
118 RD Smms Breaker To SMMS Relay A747 WH Atmospheric Pressure
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
9 Abnormal update. CONNECTOR LEVEL
SENSOR
NOTE A
E-C46
QTY PART NAME P/N 119 RD Power To Prelube Breaker A751 WH Aftercooler Coolant Temp
1 9G-3695 RD-18 A701-E120 1 8T-8730
E-C31 E-C39 E-C43 E-C44 E-C45 CYL #15 1 PL U G A S. 155-2273
10 Abnormal rate of change. RD-18 997-E65 2 8T-8730 BK-18 A721-E121 2 8T-8730 DT CONNECTOR TABLE E-C12 DT CONNECTOR TABLE E-C15
CYL #1 E-C40 CYL #9 NOTE B CYL #11 CYL #13 1 WEDGE 155-2263
120 RD Smms1 To SMMS2 C700 RD +8v Engine Mounted Sensors

(Dimensions: 34 inches x 24 inches)


BK-18 993-E66 3 8T-8730 RD-18 A702-E122 3 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CYL #3 E-C41 E-C42

11 Failure mode not identifiable. RD-18 A700-E105 4 8T-8730 BK-18 A722-E123 4 8T-8730 RD-18 997-E75 A 8T-8730 RD-18 997-E73 A 8T-8730 DT CONNECTOR TABLE E-C39
CYL #5 CYL #7 DT CONNECTOR TABLE E-C45
DT CONNECTOR TABLE E-C27 121 RD ECM Breaker To SOS Timer E700 RD +8v Remote Mounted Sensors
E-S15
DT CONNECTOR TABLE E-C41 DT CONNECTOR TABLE E-C43 CLR-GA WIRE NAME POS TERM/PLUG
BK-18 993-E83 B 8T-8730 BK-18 993-E81 B 8T-8730 E-C30 CLR-GA WIRE NAME POS TERM/PLUG
12 Bad device or component.
BK-18 A235-E106 5 8T-8730 RD-18 A715-E148 5 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG RD-18 A713-E144 1 8T-8730 ENGINE OIL
122 RD Power To ASOS Breaker E795 WH Crankcase Pressure
WH-18 A751-E85 6 8T-8730 BK-16 G701-E29 6 8T-8730 WH-18 F725-E92 C 8T-8730 WH-18 E796-E90 C 8T-8730 RD-18 A701-E120 1 8T-8730 RD-18 R997-E95 A 8T-8730
ENGINE OIL WH-18 C941-E88 7 8T-8730 7 9G-3695
RD-18 A705-E128 1 8T-8730 RD-18 A709-E136 1 8T-8730 BK-18 A733-E145 2 8T-8730 TEMPERATURE E-S14
BK-18 R993-E98 B 8T-8730 123 RD ASOS Breaker To ASOS Relay E796 WH Unfiltered Oil Pressure
13 Out of calibration. DT CONNECTOR TABLE E-C13 DT CONNECTOR TABLE E-C14
BK-18 A721-E121 2 8T-8730 SENSOR
TEMPERATURE GN-18 893-E26 8 8T-8730 8 9G-3695
BK-18 A725-E129 2 8T-8730 BK-18 A729-E137 2 8T-8730
DT CONNECTOR TABLE E-C46 WH-18 F713-E102 C 8T-8730
150 RD ECM Relay E797 BK Shutdown Notify -
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C40
14 Parameter failures. CONNECTOR E-C30 BR-18 892-E39 9 8T-8730 9 9G-3695 DT CONNECTOR TABLE E-C42 DT CONNECTOR TABLE E-C44 CLR-GA WIRE NAME POS TERM/PLUG E-C32
RD-18 997-E74 A 8T-8730 RD-18 997-E72 A 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C29
BK-18 F702-E20 10 8T-8730 RD-18 382-E171 10 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG RD-18 A715-E148 1 8T-8730 RIGHT TURBO 155 RD General Alarm E798 RD Shutdown Notify Return
15 Parameter failures. BK-18 993-E82 B 8T-8730 BK-18 993-E80 B 8T-8730 RD-18 A703-E124 1 8T-8730 INLET PRESS CLR-GA WIRE NAME POS TERM/PLUG

RENR7885-13
WH-18 F703-E107 11 8T-8730 11 9G-3695 RD-18 A707-E132 1 8T-8730 RD-18 A711-E140 1 8T-8730 BK-18 A735-E149 2 8T-8730 E-S12
WH-18 F737-E91 C 8T-8730 WH-18 994-E89 C 8T-8730 BK-18 A723-E125 2 8T-8730 SENSOR
E-S13
YL-SHD 838-E118 1 8T-8730 Ground Circuits F701 RD Starter Motor Mag Control
16 Parameter not available. WH-18 F704-E110 12 8T-8730 GN-18 G705-E55 12 8T-8730
E-C15
BK-18 A727-E133 2 8T-8730 BK-18 A731-E141 2 8T-8730
DT CONNECTOR TABLE E-C32 GN-SHD 838-E117 2 8T-8730
TIMING CALIBRATION WH-18 F732-E19 13 8T-8730 RD-16 F708-E163 13 8T-8730 UNFILTERED E-C11 DT CONNECTOR TABLE E-C11 102 BK Ground F702 BK Rated Speed
17 Module not responding. ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR E-C5 14 9G-3695 RD-18 A705-E128 14 8T-8730
E-C12
OIL PRESSURE
SENSOR
COOLANT
TEMPERATURE
CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N
NOTE : THE ACCESSORY TABLE TO THE LEFT
RD-18 R997-E96 A 8T-8730 E-C31
DRC CONNECTOR TABLE E-C31
200 BK Ground F703 WH LH Turbo Exhaust Temp
BK-18 E996-E185 15 8T-8730 BK-18 A725-E129 15 8T-8730 RD-18 997-E76 A 8T-8730 APPLIES TO CONNECTORS E-C19 THRU 26 CLR-GA WIRE NAME POS TERM/PLUG
18 Sensor supply fault. FILTERED SENSOR 1 P L U G A S. 155-2269 AND CONNECTORS E-C39 THRU 46. IT ALSO BK-18 R993-E99 B 8T-8730 GENERATOR
WH-18 994-E89 16 8T-8730 RD-18 A706-E130 16 8T-8730 FUEL PRESSURE BK-18 993-E84 B 8T-8730
APPLIES TO CONNECTORS E-C5, E-C29, E-C37 & E-C48 .
HARNESS BK-SHD 838-E119 1 8T-8730 229 BK Ground F704 WH RH Turbo Exhaust Temp
WH-18 F714-E103 C 8T-8730
19 Condition not met. AIR START SOLENOID WH-18 E796-E90 17 8T-8730 BK-18 A726-E131 17 8T-8730 SENSOR E-C14 WH-18 C941-E88 C 8T-8730
1 WEDGE 155-2261 CONNECTOR GN-SHD 838-E117 2 8T-8730

CONNECTOR E-C34 PRELUBE PRESSURE RD-18 R997-E93 18 8T-8730 BK-18 A735-E149 18 8T-8730 E-C13 FILTERED
DT CONNECTOR TABLE E-C23 DT CONNECTOR TABLE E-C25 YL-SHD 838-E118 3 8T-8730
A229 BK - Battery F705 RD Prelube Mag Control
20 Parameter failures. SWITCH E-C37 19 9G-3695 19 9G-3695
UNFILTERED OIL PRESSURE DT CONNECTOR TABLE E-C19 DT CONNECTOR TABLE E-C21
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
E-C29
RD-14 101-E12 4 126-1768 A235 BK Digital Reference F708 RD Air Shutoff Drive
FUEL PRESSURE SENSOR LEFT MAGNETIC
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BK-18 F720-E173 20 8T-8730 BK-18 383-E172 20 8T-8730 SENSOR RD-18 A710-E138 1 8T-8730 RD-18 A714-E146 1 8T-8730 E-C27 PICKUP RD-14 101-E13 5 126-1768
¹The FMI is a diagnostic code that indicates what type of failure has occurred. BK-18 F716-E21 21 8T-8730 21 9G-3695
RD-18 A702-E122 1 8T-8730 RD-18 A706-E130 1 8T-8730
BK-18 A730-E139 2 8T-8730 BK-18 A734-E147 2 8T-8730
LEFT TURBO RD-18 T800-E111 6 8T-8730
Basic Circuits F713 WH LH Turbo Inlet Pressure
E-C7 BK-18 A722-E123 2 8T-8730 BK-18 A726-E131 2 8T-8730 INLET PRESSURE
E-S10
BK-18 F716-E22 22 8T-8730 22 9G-3695
ATMOSPHERIC DT CONNECTOR TABLE E-C24 DT CONNECTOR TABLE E-C26
SENSOR
WH-18 G429-E113 7 8T-8730 304 WH Starter 1 F714 WH RH Turbo Inlet Pressure
BK-18 F715-E24 23 8T -8730 23 9G-3695 DT CONNECTOR TABLE E-C20 DT CONNECTOR TABLE E-C22 BK-18 T998-E112 8 8T-8730
PRESSURE SENSOR
PRELUBE MOTOR CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 314 PU Starter 2 F715 BK Shutdown C
RIGHT SIDE VIEW WH-18
WH-18
F725-E92
F737-E91
24
25
8T-8730
8T-8730
RD-18
BK-18
A709-E136
A729-E137
24
25
8T-8730
8T-8730
E-C6
TURBO OUTLET
E-S9 CLR-GA WIRE NAME
RD-18 A704-E126
POS
1
TERM/PLUG
8T-8730
CLR-GA WIRE NAME
RD-18 A708-E134
POS
1
TERM/PLUG
8T-8730
RD-18 A712-E142 1 8T -8730 RD-18 A716-E150 1 8T-8730
BK-18
RD-18
F720-E173
497-E114 10
9 8T-8730
8T-8730
354 RD Shutoff Timer F716 BK Start / Run / Stop
BK-18 A732-E143 2 8T-8730 BK-18 A736-E151 2 8T-8730
WH-18 M975-E68 26 8T-8730 RD-18 A716-E150 26 8T-8730 PRESSURE SENSOR BK-18 A724-E127 2 8T-8730 BK-18 A728-E135 2 8T-8730 BK-18 A403-E115 11 8T-8730
Event Codes 27 9G-3695 BK-18 A736-E151 27 8T-8730 DT CONNECTOR TABLE E-C6
E-C19 E-C20 E-C21 E-C22 E-C23 E-C24 E-C25 E-C26 WH-18 846-E116 12 8T-8730 382 RD Start Aid Sol F718 BK Prelube Pressure Switch Override
BK-18 F719-E25 28 8T-8730 BK-18 E797-E32 28 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CYL #4 CYL #6 CYL #8 CYL #10 CYL #12 CYL #14 CYL #16 GN-18 893-E27 13 8T-8730
Engine Control LEFT AIR SHUTOFF SWITCH 29 9G-3695 29 9G-3695 RD-18 997-E71 A 8T-8730
CYL #2
BR-18 892-E40 14 8T-8730
383 BK Start Aid Hold In F719 BK E-stop 2
LEFT E-C10 Monitoring Circuits F720 BK Start Aid Manual Override
Event Code Condition CONNECTOR E-C18 TURBO INLET
WH-18 E967-E177 30 8T-8730 30 9G-3695 BK-18 993-E79 B 8T-8730
AFTERCOOLER E-S3
NOTE B NOTE A BK-14 E998-E186 15 126-1768
31 9G-3695 31 9G-3695 WH-18 A746-E87 C 8T-8730 BK-18 F716-E23 16 8T-8730
PRESSURE TEMPERATURE SENSOR 497 RD Coolant Level + F722 BK Droop Speed Signal
32 9G-3695 RD-18 A713-E144 32 8T-8730 BK-18 F719-E25 17 8T-8730
E0004 Engine Overspeed Shutdown. LEFT AIR SHUTOFF DT CONNECTOR TABLE E-C7
FILTERED OIL LEFT TURBO SENSOR E-C27 WH-18 999-E14 33 8T-8730 BK-18 A733-E145 33 8T-8730
CLR-GA WIRE NAME POS TERM/PLUG E-S5
E-S2
E-S4
E-S8 RD-18 113-E15 18 8T-8730 A403 BK Coolant Level - F723 PK Timing Cal +
E-S7
E0007 High Aftercooler Temperature Derate. PRESSURE INLET EXHAUST SOLENOID GN-SHD M755-E43 34 8T-8730 RD-18 A710-E138 34 8T-8730 E-S6 E-S17 E-C16 BK-18 F715-E24 19 8T-8730
RD-18 997-E70 A 8T-8730 E-C47 E-S18 E-S16 LEFT C465 RD Prelube Relay F724 PU Timing Cal -
SENSOR E-C14 TEMPERATURE BK-18 R993-E94 35 8T-8730 BK-18 A730-E139 35 8T-8730
BK-18 993-E78 B 8T-8730 SEPARATE CIRCUIT TURBO
E-C28
SPEED/TIMING
20 9G-3695
E0008 High Aftercooler Temperature Shutdown. SENSOR E-C16 36 9G-3695 WH-18 A746-E87 36 8T -8730
WH-18 A747-E86 C 8T-8730 E-C4 AFTERCOOLER E-C3 INLET
CONNECTOR
BK-18 F702-E20 21 8T-8730 G429 WH Oil Temp Signal F725 WH Filtered Fuel Pressure
37 9G-3695 WH-18 A747-E86 37 8T-8730 SERVICE COOLANT LEVEL THERMOCOUPLE EXHAUST NOTE X BK-18 F722-E30 22 8T-8730
NOTE V
E0009 High Altitude Derate. 38 9G-3695 WH-18 F713-E102 38 8T-8730 DT CONNECTOR TABLE E-C10 CONNECTOR CONNECTOR CONNECTOR TEMP
RD-18 354-E1 23 8T-8730
H401 RD Air Shutoff Switch F732 WH Secondary SpeedTiming Sensor
DT CONNECTOR TABLE E-C28

FILTERED FUEL 39 9G-3695 WH-18 F714-E103 39 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C8 DT CONNECTOR TABLE E-C3 E-C17 CLR-GA WIRE NAME POS TERM/PLUG
RD-18 F701-E152 24 8T-8730 Control Circuits F737 WH Unfiltered Fuel Pressure
E0012 High Crankcase Pressure Derate. PU-18 F724-E63 40 8T-8730 RD-18 A703-E124 40 8T-8730 RD-18 997-E69 A 8T-8730 E-C2 OR P2 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG START AID E-C48 E-C18 RD-18 E798-E31 25 8T-8730
NOTE W
PRESSURE PK-18 F723-E62 41 8T-8730 BK-18 A723-E125 41 8T-8730 BK-18 993-E77 B 8T-8730
ELECTRONIC
E-C8 YL-SHD M756-E47 A 8T-8730 RD-16 155-E35 1 8T-8730
SOLENOID #1
START AID
SOLENOID #2
LEFT AIR
RD-18 996-E64 1 8T-8730
BK-18 E797-E32 26 8T-8730 A700 RD Engine Mounted Sensor Supply G701 BK Starter Solenoid +
E0013 High Crankcase Pressure Shutdown. SENSOR E-C12 WH-18 A751-E85 C 8T-8730
CONTROL MODULE
CAN DATA SHUTOFF BK-18 998-E3 2 8T-8730
BK-16 G701-E29 27 8T-8730
BK-18 M757-E44 42 8T-8730 RD-18 A704-E126 42 8T-8730 (ECM)
LINK
GN-SHD M755-E48 B 8T-8730 YL-SHD M756-E52 2 8T-8730
MATING
MATING SWITCH WH-18 999-E14 3 8T-8730 A701 RD Injector 1 G705 GN Prelube Pump +
RD-18 996-E64 43 8T-8730 BK-18 A724-E127 43 8T-8730 NOTE Z RD-18 354-E2 28 8T-8730
CONNECTOR
E0015 High Engine Coolant Temperature Derate. BK-SHD M757-E49 C 8T-8730 GN-SHD M755-E56 3 8T-8730 CONNECTOR WH-18 F732-E19 4 8T-8730
A702 RD Injector 2 M755 YL CAN Data Link +
44 9G-3695 44 9G-3695 E-C1 OR P1 E-S1 BK-16 A229-E38 4 8T-8730 RD-18 F705-E160 29 8T-8730
ACCESSORY TABLE
ELECTRONIC DT CONNECTOR TABLE E-C9
E0016 High Engine Coolant Temperature Shutdown. 45 9G-3695 45 9G-3695
CONTROL MODULE CLR-GA WIRE NAME POS TERM/PLUG
BK-SHD M757-E60 5 8T-8730 QTY PART NAME P/N
GN-18 G705-E55 30 8T-8730
A703 RD Injector 3 M756 GN CAN Data Link -
46 9G-3695 WH-18 E795-E104 46 8T-8730 E-C9 31 9G-3695
(ECM) 6 9G-3695 E-T2 1 P L U G A S. 155-2272
CAN DATA LINK
E0017 High Engine Coolant Temperature Warning. UNFILTERED 47 9G-3695 47 9G-3695
YL-SHD M756-E42 A 8T-8730
7 9G-3695 E-M29 (200-BK) E-T1 32 9G-3695 A704 RD Injector 4 M757 BK CAN Data Link Shield
1 WEDGE 155-2262
GN-SHD M755-E43 B 8T-8730 E-T30 (F708-RD) (852-RD)
FUEL 48 9G-3695 RD-18 A707-E132 48 8T-8730 8 9G-3695 (F708-RD)
LEFT AIR 33 9G-3695
A705 RD Injector 5 838 BK LH MPU Shield
E0021 High Exhaust Temperature Derate. 49 9G-3695 BK-18 A727-E133 49 8T-8730
DT CONNECTOR TABLE E-C16 BK-SHD M757-E46 C 8T-8730 E-M28 SHUTOFF 34 9G-3695
PRESSURE ACCESSORY TABLE E-T17 E-M16 (852-RD) SOLENOID

16 Page,
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
YL-SHD M756-E42 50 8T-8730 RD-18 A708-E134 50 8T-8730 QTY PART NAME P/N (H401-RD) (354-RD) E-T4 YL-SHD M756-E53 35 8T -8730 A706 RD Injector 6 838 GN LH MPU Common
E0031 Air Filter Restriction Derate. SENSOR E-C13 BK-18 998-E3 51 8T-8730 BK-18 A728-E135 51 8T-8730
RD-18 A700-E105 A 8T-8730 QTY PART NAME P/N
1 P L U G A S. 155-2264
E-T9
NOTE Y
(314PU)
GN-SHD M755-E57 36 8T-8730
BK-18 A235-E106 B 8T-8730 1 PL U G A S. 169-8670
(200-BK) STARTER #2 A707 RD Injector 7 838 YL LH MPU Signal
RD-14 150-E4 52 126-1768 RD-18 A712-E142 52 8T-8730 1 RECEPTACLE AS. 3E-3388 E-M25 BK-14 102-E18 37 126-1768
E0038 Low Engine Coolant Temperature Warning.
UNFILTERED OIL SPEED/TIMING RD-14 150-E6 53 126-1768 53 9G-3695
WH-18 F703-E107 C 8T-8730 1 RECEPTACLE AS 133-0970
1 WEDGE 155-2259
(F701-RD) E-T31
(354-RD) E-M13
BK-SHD M757-E61 38 8T-8730 A708 RD Injector 8 846 WH Coolant Level Sensor
1 PLUG AS 174-3016 E-T22
E0040 Low Engine Oil Pressure Shutdown. PRESSURE CONNECTOR 54 9G-3695 BK-18 R998-E109 54 8T-8730 DT CONNECTOR TABLE E-C17
1 WEDGE 155-2266 HD10 CONNECTOR TABLE E-C4
(F701-RD) ( 102-BK )
BK-14 102-E16 39 126-1768
A709 RD Injector 9 852 RD Air Shutoff Solenoid
RD-14 150-E5 55 126-1768 55 9G-3695 BK-14 102-E17 40 126-1768
SENSOR E-C15 E-C28 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
E-T3
(304-WH)
E0043 Low System Voltage Warning. RD-18 H401-E169 56 8T-8730 RD-18 R800-E108 56 8T-8730 RD-18 382-E179 1 8T-8730 DT CONNECTOR TABLE E-C47
E-T27 STARTER # 1
ACCESSORY TABLE A710 RD Injector 10 892 BR CAT Data Link -
RD-16 155-E34 A 8T-8729
RD-16 155-E33 57 8T-8730 RD-18 C700-E174 57 8T-8730 BK-18 383-E181 2 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG (F705-RD) E-T24 QTY PART NAME P/N
E0095 Fuel Filter Restriction Warning. AFTERCOOLER 58 9G-3695 RD-18 A711-E140 58 8T-8730 ACCESSORY TABLE RD-14 E700-E183 A 126-1768
BK-16 A229-E37 B 8T-8729 (304-WH) E-T11 1 P L U G A S. 8T-9834
A711 RD Injector 11 893 GN CAT Data Link +
TEMPERATURE 59 9G-3695 BK-18 A731-E141 59 8T-8730 QTY PART NAME P/N BK-14 E998-E187 B 126-1768
BK-SHD M757-E58 C 8T-8729 E-T21 ( 200-BK )
1 BOOT 6I-4348 A712 RD Injector 12 R800 RD +8v Engine Mounted Sensors
E0099 Engine Oil Filter Restriction Warning. SENSOR E-C10 SPEED/TIMING BK-18 M757-E45 60 8T-8730 RD-18 A714-E146 60 8T-8730
GN-18 893-E28 D 8T-8729 (314-PU)
E-M14
1 P L U G A S. 155-2269 BK-18 E996-E185 C 8T-8730 E-T26
SENSOR 61 9G-3695 BK-18 A734-E147 61 8T-8730 2 PLUG 9G-3695 ACCESSORY TABLE
BR-18 892-E41 E 8T-8729 (C465-RD) E-T10 (229-BK) DT CONNECTOR TABLE E-C18 A713 RD Injector 13 T800 RD Engine Oil Temp Sensor - A
E0100 Low Engine Oil Pressure Warning. F-C1 OR G-C2 GN-SHD M755-E54 F 8T-8729 E-M19 E-S11
(200-BK) CLR-GA WIRE NAME POS TERM/PLUG
ELECTRONIC 62 9G-3695 BK-18 A732-E143 62 8T-8730 1 WEDGE 155-2261 QTY PART NAME P/N
YL-SHD M756-E50 G 8T-8729
(101-RD) E-T12 RD-18 H401-E168 1 8T-8729 A714 RD Injector 14 993 BK Analog Signal Reference
BK-14 229-E8 63 126-1768 63 9G-3695
E0101 High Crankcase Pressure Warning. CONTROL NOTE : THE ACCESSORY TABLE BELOW
1 P L U G A S. 169-8670
H 9G-3695 E-T18 E-T15
(200-BK)
NOTE A: CONNECTORS AND WIRES ARE NON EXISTENT RD-18 H401-E169 2 8T-8729
A715 RD Injector 15 994 WH Filtered Oil Pressure
64 9G-3695 64 9G-3695
MODULE (ECM) BK-14 229-E9 65 126-1768 RD-14 E700-E183 65 126-1768
APPLIES TO CONNECTORS E-C6 THRU 8
1 RECEPTACLE AS. 3E-3370
J 9G-3695
(798-RD) (150-RD)
ON THE 3512 AND 3508 ENGINES.
ACCESSORY TABLE
E0162 High Boost Pressure. AND CONNECTORS E-C10 THRU 16. IT ALSO 1 WEDGE 155-2276
ACCESSORY TABLE
NOTE B: CONNECTORS AND WIRES ARE NON EXISTENT QTY PART NAME P/N A716 RD Injector 16 996 RD Speed/timing Sensor +
BK-18 F718-E159 66 8T-8730 BK-14 E998-E184 66 126-1768 APPLIES TO CONNECTORS E-C27, E-C32, ON THE 3508 ENGINES.

E0173 High Exhaust Temperature Warning. SERVICE STARTER 2 BK-14 229-E10 67 126-1768 67 9G-3695 E-C35 & E-C36. DT CONNECTOR TABLE E-C48 QTY PART NAME P/N
NOTE E: HARNESSES 341-0609, 341-0608 & 341-0607 HAVE DT
1 R E C E P TA C L E A S. 3E-3364
A721 BK Injector 1 Return 997 RD +5v Engine Mounted Sensors
1 PLUG AS. 155-2269
CONNECTOR 68 9G-3695 68 9G-3695 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG 1 R E C E P TA C L E A S. 8T-8736 CONNECTORS REPLACED WITH AMP SEAL CONNECTORS
1 CAP-RECEPTACLE 8C-6354 FOR: E-C6, E-C7, E-C12, E-C13, E-C14, E-C15, E-C27, E-C32 AND E-C36. 1 WEDGE 3E-3365 A722 BK Injector 2 Return 998 BK Speed/timing Sensor -
E0190 Engine Overspeed Warning. E-C4 BK-16 A229-E36 69 8T-8730 BK-18 F722-E30 69 8T-8730 QTY PART NAME P/N RD-18 382-E180 1 8T-8730
NOTE V: THIS HARNESS BREAKOUT MOVES TO A LOCATION
BK-18 383-E182 2 8T-8730 120mm HEAT SHRINK 113-7027
RD-18 113-E15 70 8T-8730 70 9G-3695 1 P L U G A S. 169-8670
NEAR THE E-C22 BREAKOUT IN THE 237-9014 HARNESS.
A723 BK Injector 3 Return 999 WH Speed/timing Sensor Signal
E0198 Low Fuel Pressure. 1 WEDGE 155-2276
STARTER 1 ACCESSORY TABLE ACCESSORY TABLE IT MOVES TO A LOCATION NEAR THE E-C21 BREAKOUT IN THE
237-9010 HARNESS. A724 BK Injector 4 Return C941 WH Coolant Temp
QTY PART NAME P/N QTY PART NAME P/N
E0255 Diagnostic Reset. SEPARATE CIRCUIT 1 PL U G A S. 160-7690 1 P L U G A S. 147-1443 NOTE W: THIS HARNESS BREAKOUT MOVES TO A LOCATION A725 BK Injector 5 Return E967 WH Block Coolant Level
AFTERCOOLER NEAR THE E-C22 BREAKOUT IN BOTH THE 237-9014 HARNESS
E0264 Emergency Stop Activated. COOLANT LEVEL
AND THE 237-9010 HARNESS.
A726 BK Injector 6 Return E996 BK SCAC Coolant Level Sensor
HARNESS 237-9018(3516), HARNESS 237-9014(3512) & HARNESS 237-9010(3508) NOTE X: THIS HARNESS BREAKOUT MOVES TO A LOCATION
E0272 Inlet Air Restriction Warning. CONNECTOR E-C47 HARNESS 341-0609(3516), HARNESS 341-0608(3512) & HARNESS 341-0607(3508) (NOTE E ) NEAR THE E-C22 BREAKOUT IN THE 237-9014 HARNESS. A727 BK Injector 7 Return E998 BK Digital Reference
E-C48 DOES NOT EXIST IN THE 237-9010 HARNESS.

E0279 High Aftercooler Temperature Warning. THERMOCOUPLE CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES NOTE Y: THIS HARNESS BREAKOUT MOVES TO A LOCATION NEAR A728 BK Injector 8 Return M975 WH Engine Oil Temp
CONNECTOR START AID SOLENOID 2 BETWEEN THE E-C22 AND THE E-C23 BREAKOUTS IN THE 237-9014
HARNESS. IT MOVES TO A LOCATION TO THE RIGHT OF THE A729 BK Injector 9 Return R993 BK Analog Signal Reference
E2087 Air Intake Closed
E-C3 E-C48 E-C22 BREAKOUT IN THE 237-9010 HARNESS.
NOTE Z: THIS HARNESS BREAKOUT MOVES TO A LOCATION NEAR
A730 BK Injector 10 Return R997 RD +5v Engine Mounted Sensors
E2088 Air Intake Detection Circuit Detected but Not Installed START AID SOLENOID 1 POWER DISTRIBUTION BOX THE E-C24 BREAKOUT IN THE 237-9014 HARNESS. IT MOVES
A731 BK Injector 11 Return R998 BK Digital Reference
E-C17 LEFT SIDE VIEW (SEE DETAILED VIEW BELOW) TO A LOCATION NEAR THE E-C22 BREAKOUT IN THE 237-9010
HARNESS.
T998 BK Engine Oil Temp Sensor - C
7 6 5 4 3 2 1
101-E12 RD-14
101-E13 RD-14
E-C9 RECEPTACLE AS E-C18
102-E16 BK-14 155-E34 RD-16 1698670 1330970 3E3364
102-E17 BK-14 155-E35 RD-16
102-E18 BK-14 M756-E42 YL-SHD A H401-E168 RD-18 1 LEFT AIR
382-E179 RD-18
113-E15 RD-18 M755-E43 GN-SHD B H401-E169 RD-18 2 SHUTOFF SWITCH
382-E180 RD-18
M757-E46 BK-SHD C
383-E181 BK-18
E-S11 383-E182 BK-18
150-E5 RD-14 150-E7 RD-12 M756-E47 YL-SHD A A TERMINATING RESISTOR
892-E41 BR-18 LEFT AIR SHUTOFF SOLENOID
150-E4 RD-14 M755-E48 GN-SHD B B 1743016 852-E166 RD-12
893-E28 GN-18 1416747 (4 TURBO CONFIG)
150-E6 RD-14 M757-E49 BK-SHD C C 200-E167 BK-12
E-C1 993-E77 BK-18 2304073 (2 TURBO CONFIG)
ELECTRONIC CONTROL MODULE J1 1607690 993-E78 BK-18 E-C8
(ECM) 206-2710 155-E33 RD-16 1698670
993-E79 BK-18
1 E-S5 155-E35 RD-16
993-E80 BK-18 E-C27
+5V ENGINE MOUNTED SENSORS 2 997-E65 RD-18 155-E34 RD-16
993-E81 BK-18 E-C10 2304013 E-C27
ANALOG SIGNAL REFERENCE 3 993-E66 BK-18 200-E156 BK-18 1698670
993-E82 BK-18 1698670
+8V ENGINE MOUNTED SENSORS 4 A700-E105 RD-18 R997-E95 RD-18 A +5V LEFT TURBO INLET R997-E95 RD-18 A +5V LEFT TURBO INLET
993-E83 BK-18 AFTERCOOLER TEMPERATURE
DIGITAL REFERENCE 5 A235-E106 BK-18 200-E162 BK-10 997-E69 RD-18 A OR-18 +V R993-E98 BK-18 B GROUND PRESSURE SENSOR R993-E98 BK-18 B GROUND PRESSURE SENSOR
993-E84 BK-18 C SIGNAL
AFTERCOOLER COOLANT TEMP 6 A751-E85 WH-18 993-E77 BK-18 B BK-18 GROUND SENSOR F713-E102 WH-18 C SIGNAL 2746717 F713-E102 WH-18 1611703
994-E89 WH-18
E COOLANT TEMP
CAT DATA LINK +
7
8
C941-E88 WH-18
893-E26 GN-18
200-E165 BK-12
997-E69 RD-18
997-E70 RD-18
A751-E85 WH-18 C WH-18 SIGNAL 1022240 NOTE D
E
CAT DATA LINK - 9 892-E39 BR-18 200-E167 BK-12
997-E71 RD-18 E-C7
RATED SPEED SIGNAL 10 F702-E20 BK-18
997-E72 RD-18 2304013 E-C7
LH TURBO EXHAUST TEMP 11 F703-E107 WH-18 229-E8 BK-14 1698670
997-E73 RD-18 ATMOSPHERIC FOR USE WITH EMCP II
RH TURBO EXHAUST TEMP 12 F704-E110 WH-18 229-E9 BK-14 997-E70 RD-18 A +5V ATMOSPHERIC PRESSURE 997-E70 RD-18 A +5V
997-E74 RD-18 PRESSURE E-C29
SECONDARY SPEED/TIMING SENSOR 13 F732-E19 WH-18 229-E10 BK-14 993-E78 BK-18 B GROUND SENSOR 993-E78 BK-18 B GROUND
SENSOR
ENGINE OIL
997-E75 RD-18 A747-E86 WH-18 C SIGNAL 1552269
14 354-E1 RD-18 A747-E86 WH-18 C SIGNAL 2746717 1611703 EF-C1 EF-C2 TEMPERATURE SENSOR
997-E76 RD-18 838-E118 YL-SHD 1 BK-18 LEFT MAGNETIC PICKUP
SCAC COOLANT LEVEL SENSOR 15 E996-E185 BK-18 354-E2 RD-18 NOTE D 3E3382 1698670 (EMCPII) 102-2240
A229-E37 BK-16 838-E117 GN-SHD 2 WH-18 1895746
FILTERED OIL PRESSURE 16 994-E89 WH-18 E-S16 OR-18
A229-E38 BK-16 E-C6 1 497-EF1 RD-18 A +V
UNFILTERED OIL PRESSURE 17 E796-E90 WH-18 382-E171 RD-18 382-E179 RD-18 838-E119 BK-SHD
A235-E106 BK-18 E-C6 WHEN USED 2 A403-EF2 BK-18 B BK-18 GROUND
+5V ENGINE MOUNTED SENSORS 18 R997-E93 RD-18 382-E180 RD-18 2304013 1698670
A700-E105 RD-18 TURBO OUTLET
PLUG INTO 3 846-EF3 WH-18 C WH-18 SIGNAL
19 E-S17 997-E71 RD-18 A +5V TURBO OUTLET PRESSURE 997-E71 RD-18 A +5V
A702-E122 RD-18 ALTERNATOR (45A) PRESSURE E-C30 4
START AID MANUAL OVERRIDE 20 F720-E173 BK-18 383-E172 BK-18 383-E181 BK-18 993-E79 BK-18 B GROUND SENSOR 993-E79 BK-18 B GROUND
A704-E126 RD-18 5N5692 C SIGNAL
SENSOR E-C30 5
START/RUN/STOP 1 21 F716-E21 BK-18 383-E182 BK-18 A746-E87 WH-18 C SIGNAL 2766793 A746-E87 WH-18
A706-E130 RD-18 1611704 6
ALT 1552273
START/RUN/STOP 2 22 F716-E22 BK-18 NOTE D
A708-E134 RD-18 R T800-E111 RD-18 1
E-STOP 1 23 F715-E24 BK-18 497-E114 RD-18 109-C1 RD-4 +
A710-E138 RD-18 E-C11 T998-E112 BK-18 2 FOR USE WITH EMCP III
FILTERED FUEL PRESSURE 24 F725-E92 WH-18 838-E117 GN-SHD ENGINE EG-C1
A712-E142 RD-18 1698670 G429-E113 WH-18 3
UNFILTERED FUEL PRESSURE 25 F737-E91 WH-18 838-E118 YL-SHD OIL TEMPERATURE 3E3382
A714-E146 RD-18 997-E59 RD-18 4 CONNECTOR
26 M975-E68 WH-18 838-E119 BK-SHD 200-C2 BK-4 997-E76 RD-18 A OR-18 +V COOLANT TEMPERATURE ENGINE OIL
A716-E150 RD-18 993-E67 BK-18 5 1
27 846-E116 WH-18 993-E84 BK-18 B BK-18 GROUND SENSOR TEMPERATURE SENSOR
A722-E123 BK-18 WHEN USED 2 EG-C2
E-STOP 2 28 F719-E25 BK-18 852-E164 RD-12 C941-E88 WH-18 C WH-18 SIGNAL 1022240 M975-E68 WH-18 6
A724-E127 BK-18 PLUG INTO 3 1552269 (EMCPIII) 195-2150
29
A726-E131 BK-18 POWER DISTRIBUTION BOX E-C30 4
BLOCK COOLANT LEVEL 30 E967-E177 WH-18 852-E166 RD-12
A728-E135 BK-18 E-C12 5 E993-EG2 BK-18 2 BK-18 GROUND
ANALOG SENSOR 22 31
A730-E139 BK-18 2370227 E-C12 6 M975-EG3 WH-18 1 WH-18 SIGNAL
32 1698670
A732-E143 BK-18 109-C1 RD-4 109-C1 RD-4
SPEED/TIMING SENSOR SIGNAL 33 999-E14 WH-18 892-E41 BR-18 70A 997-E75 RD-18 A +5V FILTERED FUEL PRESSURE 997-E75 RD-18 A +5V FILTERED FUEL PRESSURE
A734-E147 BK-18 200-C2 BK-4
CAN DATA LINK - 34 M755-E43 GN-SHD 892-E39 BR-18 E-S8 ALTERNATOR BREAKER 993-E83 BK-18 B GROUND SENSOR 993-E83 BK-18 B GROUND SENSOR
A736-E151 BK-18 F725-E92 WH-18 C SIGNAL 1611705
E-C32
ANALOG SIGNAL REFERENCE 35 R993-E94 BK-18 892-E40 BR-18 2038986 F725-E92 WH-18 C SIGNAL 2746719 E-C32
A746-E87 WH-18 2304013 1698670
36 NOTE D
A747-E86 WH-18 109-W1 RD-4 R997-E96 RD-18 A +5V RIGHT TURBO INLET R997-E96 RD-18 A +5V RIGHT TURBO INLET
37 893-E28 GN-18
38 E-C13 R993-E99 BK-18 B GROUND PRESSURE SENSOR R993-E99 BK-18 B GROUND PRESSURE SENSOR
893-E26 GN-18 E-S7 A751-E85 WH-18 2370227 E-C13 F714-E103 WH-18 C SIGNAL 2746717 F714-E103 WH-18 C SIGNAL 1611703
39 893-E27 GN-18 AIR SHUTOFF 1698670
C941-E88 WH-18 354-E178 RD-18 200-H4 BK-18 NOTE D
TIMING CAL - 40 F724-E63 PU-18 TIMER 997-E74 RD-18 A +5V UNFILTERED FUEL PRESSURE 997-E74 RD-18 A +5V UNFILTERED FUEL
E700-E183 RD-14 F708-E175 RD-16 121-R1 RD-18 PRESSURE
TIMING CAL + 41 F723-E62 PK-18 993-E78 BK-18 2395794 993-E82 BK-18 B GROUND SENSOR 993-E82 BK-18 B GROUND
E796-E90 WH-18 SENSOR
CAN DATA LINK SHIELD 42 C SIGNAL 2746719 F737-E91 WH-18 C SIGNAL
M757-E44 BK-18 993-E79 BK-18 F737-E91 WH-18 1611705
E996-E185 BK-18 200-H3 BK-18
SPEED/TIMING SENSOR + 43 996-E64 RD-18 993-E80 BK-18 NOTE D E-C39
E998-E187 BK-14
44 993-E82 BK-18 1552269
F703-E107 WH-18 E-C14
45 993-E66 BK-18 993-E81 BK-18
E-S10 F725-E92 WH-18 AIR SHUTOFF RELAY 2370227 E-C14 A701-E120 RD-18 1
46 993-E83 BK-18 1698670 INJECTOR 1
F737-E91 WH-18 F708-E175 RD-16 9X8124 A721-E121 BK-18 2
47 993-E84 BK-18 997-E72 RD-18 A +5V FILTERED OIL PRESSURE 997-E72 RD-18 A +5V FILTERED OIL PRESSURE
M756-E42 YL-SHD F708-E163 RD-16
48 993-E77 BK-18 993-E80 BK-18 B GROUND SENSOR 993-E80 BK-18 B GROUND SENSOR
M756-E47 YL-SHD 852-E164 RD-12
D CAN DATA LINK +
49
50 M756-E42 YL-SHD 994-E89 WH-18
993-E67 BK-18
M756-E50
M756-E52
YL-SHD
YL-SHD
852-E166 RD-12
994-E89 WH-18 C SIGNAL 2746719 994-E89 WH-18 C SIGNAL

NOTE D
1611705
E-C40
1552269
NOTE A:
NOTE B:
CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3512 AND 3508 ENGINES
CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3508 ENGINE D
SPEED/TIMING SENSOR - 51 998-E3 BK-18 996-E64 RD-18 NOTE C: SHOWN FOR REFERENCE ONLY
M755-E43 GN-SHD 123-V1 RD-8 E-C15 A703-E124 RD-18 1
+ BATTERY 52 150-E4 RD-14 997-E71 RD-18 INJECTOR 3 NOTE D: WIRING FOR NONCURRENT PRODUCTION ENGINES USING “E” HARNESSES 237-9018, 237-9014 OR 237-9010.
M755-E48 GN-SHD 2370227 E-C15 A723-E125 BK-18 2
+ BATTERY 53 150-E6 RD-14 997-E70 RD-18 1698670
M755-E54 GN-SHD 122-T1 RD-8
54 997-E74 RD-18 40A 997-E73 RD-18 A +5V UNFILTERED OIL PRESSURE 997-E73 RD-18 A +5V UNFILTERED OIL PRESSURE PART NUMBER CHANGE LOCATION NOTE DESCRIPTION
M755-E56 GN-SHD
+ BATTERY 55 150-E5 RD-14 997-E73 RD-18 AIR SHUTOFF BREAKER 993-E81 BK-18 B GROUND SENSOR 993-E81 BK-18 B GROUND SENSOR
E-C41
M757-E46 BK-SHD E796-E90 WH-18 C SIGNAL 1611705 HARNESS AS
AIR SHUTOFF TRIPPED DETECTION 56 H401-E169 RD-18 997-E65 RD-18 997-E72 RD-18 2038987 E796-E90 WH-18 C SIGNAL 2746719 1552269
E-S9 M757-E49 BK-SHD
GENERAL ALARM DRIVE + 57 155-E33 RD-16 997-E75 RD-18 NOTE D E 341-0609 00 A-7 ENGINE - 3516
M757-E58 BK-SHD 200-H2 BK-18 A705-E128 RD-18 1
58 997-E76 RD-18 INJECTOR 5 E 237-9018 05 A-7 D ENGINE - 3516
M757-E60 BK-SHD E-C19 A725-E129 BK-18 2
59 997-E69 RD-18
1552269 E 341-0608 00 A-7 A ENGINE - 3512
DIGITAL REFERENCE 60 M757-E45 BK-18 997-E59 RD-18
61 PRELUBE RELAY 1 E 237-9014 04 A-7 A,D ENGINE - 3512
998-E3 BK-18 A702-E122 RD-18 E-C42
F705-E160 RD-18 9X8124 INJECTOR 2
62 999-E14 WH-18 A722-E123 BK-18 2 1552269 E 341-0607 00 A-7 A,B ENGINE - 3508
- BATTERY 63 229-E8 BK-14
C465-E161 RD-10 A707-E132 RD-18 1 E 237-9010 05 A-7 A,B,D ENGINE - 3508
64 A229-E36 BK-16 INJECTOR 7
E-C20 A727-E133 BK-18 2 F 242-7392 00 A-2 SPEED/TIMING SENSOR JUMPER
- BATTERY 65 229-E9 BK-14 E-S6 A229-E38 BK-16
PRELUBE PRESSURE SWITCH OVERRIDE 66 120-P1 RD-8 1552269
F718-E159 BK-18 A229-E37 BK-16 G - - A-2 C SPEED/TIMING SENSOR JUMPER
- BATTERY 67 229-E10 BK-14 A704-E126 RD-18 1 EA 245-1149 00 B-2 COOLANT LEVEL JUMPER - EMCP II
119-N1 RD-8 INJECTOR 4
68 A235-E106 BK-18 40A A724-E127 BK-18 2 E-C43
- BATTERY 69 EC 245-1150 00 A-2 COOLANT LEVEL JUMPER - EMCP III
A229-E36 BK-16 A403-E115 BK-18 PRELUBE BREAKER 1552269
KEYSWITCH 70 113-E15 RD-18 A700-E105 RD-18 2038987 EF 245-1149 00 E-1 ENGINE OIL TEMP JUMPER - EMCP II
E-C21 A709-E136 RD-18 1
A701-E120 RD-18 101-E12 RD-14 INJECTOR 9 EG 253-1888 01 D-2 ENGINE OIL TEMP JUMPER - EMCP III
E-C2 1552269 A729-E137 BK-18 2
A702-E122 RD-18 101-E13 RD-14
J2 1471443 NOTE B
A703-E124 RD-18 102-E16 BK-14 STARTER MOTOR A706-E130 RD-18 1
200-U2 BK-18 INJECTOR 6 WIRE AS
INJECTOR 1 + 1 A701-E120 RD-18 A704-E126 RD-18 102-E17 BK-14 MAGNETIC SWITCH A726-E131 BK-18 2 E-C44
2 F701-E11 RD-18 (SMMS) 2
INJECTOR 1 RTN A721-E121 BK-18 A705-E128 RD-18 102-E18 BK-14 1552269 H 242-7063 00 C-5 RELAY COIL TO GND LUG
INJECTOR 2 + 3 A702-E122 RD-18 A706-E130 RD-18 9X8124
150-E7 RD-12 314-E158 PU-8 A711-E140 RD-18 1 J 242-7064 00 C-5 ECM BREAKER TO ECM RELAY
INJECTOR 2 RTN 4 A722-E123 BK-18 A707-E132 RD-18 E-C22 INJECTOR 11
200-E156 BK-18 A731-E141 BK-18 2
INJECTOR 15 + 5 A715-E148 RD-18 A708-E134 RD-18 1552269 K 242-7065 00 C-5 AUXILIARY BREAKER TO PWR LUG
200-E162 BK-10 120-CC1 RD-8
STARTER SOLENOID + 6 G701-E29 BK-16 A709-E136 RD-18 200-E165 BK-12 A708-E134 RD-18 1 L 242-7065 00 C-5 ATCH SMMS BREAKER TO PWR LUG
200-U1 BK-18 INJECTOR 8

RD-18
STARTER SOLENOID - 7 2

BK-18
BK-18
BK-18
A710-E138 RD-18 200-E167 BK-12 A728-E135 BK-18 M 241-0236 00 C-5 ATCH SMMS BREAKER TO SMMS RELAY

RD-8
RD-8
RD-4
BK-4
200-U2 BK-18 STARTER MOTOR
8 A711-E140 RD-18 200-U1 BK-18 MAGNETIC SWITCH
9 F701-E11 RD-18 N 242-7065 00 C-5 ATCH PRELUBE BREAKER TO PWR LUG
A712-E142 RD-18 (SMMS) 1
F701-E154 RD-18 E-C45
P 241-0236 00 D-5 ATCH PRELUBE BREAKER TO PRELUBE RELAY

109-W1
START AID HOLD IN + 10 382-E171 RD-18 A713-E144 RD-18 9X8124

121-R1
200-H2
200-H3
200-H4

200-C2
119-N1
122-T1
304-E157 WH-8 1552269
11 A714-E146 RD-18 229-E8 BK-14
118-M1 RD-8 R 242-7390 00 C-5 ATCH ECM BREAKER TO ASOS TIMER
PRELUBE PUMP + 12 229-E9 BK-14 E-C23 A713-E144 RD-18 1
G705-E55 GN-18 A715-E148 RD-18 INJECTOR 13
229-E10 BK-14 1552269 A733-E145 BK-18 2 T 241-0234 00 C-5 ATCH AIR SHUTOFF BREAKER TO PWR LUG
AIR SHUTOFF DRIVE 13 F708-E163 RD-16 A716-E150 RD-18
14 354-E1 RD-18 40A 117-L1 RD-8 1 NOTE A U 250-8472 00 C-5 ATCH SMMS GROUND
INJECTOR 5 + A705-E128 RD-18 A721-E121 BK-18 A710-E138 RD-18
354-E2 RD-18 POWER INJECTOR 10
INJECTOR 5 RTN 15 A725-E129 BK-18 A722-E123 BK-18 STARTER MOTOR MAGNETIC SW (SMMS) BREAKER A730-E139 BK-18 2 V 241-0232 00 D-5 ATCH AIR SHUTOFF BREAKER TO AIR SHUTOFF RELAY
STUD E-C46
INJECTOR 6 + 16 A706-E130 RD-18 A723-E125 BK-18 2038987 NOTE B
CBL-A1 RD-4 1552269
INJECTOR 6 RTN 17 A726-E131 BK-18 A724-E127 BK-18 354-E178 RD-18
1
C INJECTOR 15 RTN 18
19
A735-E149 BK-18 A725-E129 BK-18
A726-E131 BK-18
116-K1 RD-8
E-C24
1552269
A715-E148
A735-E149
RD-18
BK-18 2
INJECTOR 15
CABLE AS
A 242-7397 00 B-5 ATCH POWER DISTRIBUTION BOX TO STARTER-3512 & 3516
C
20 852-E164 RD-12 101-E12 RD-14 20A 1
START AID HOLD IN - 383-E172 BK-18 A727-E133 BK-18 A712-E142 RD-18 A 241-0237 00 B-5 ATCH POWER DISTRIBUTION BOX TO STARTER-3508
852-E166 RD-12 101-E13 RD-14 ELECTRONIC CONTROL INJECTOR 12
21 A728-E135 BK-18 AUXILIARY A732-E143 BK-18 2
22 C465-E161 RD-10 BREAKER MODULE(ECM) C 242-7398 00 D-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3516
A729-E137 BK-18
E798-E31 RD-18 2038989 BUSSBAR
23 A730-E139 BK-18 C 241-0242 00 E-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3512
E798-E31 RD-18 2427061 E-C5
INJECTOR 9 + 24 A709-E136 RD-18 A731-E141 BK-18 F701-E154 RD-18
H401-E170 RD-18 1552269 C 241-0240 00 E-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3508
INJECTOR 9 RTN 25 A729-E137 BK-18 A732-E143 BK-18 F705-E160 RD-18 20A
F708-E163 RD-16 F723-E62 PK-18 1 TIMING CALIBRATION(TC) W 241-0244 00 D-5 ATCH ALTERNATOR BREAKER TO PWR LUG
INJECTOR 16 + 26

BK-18
BK-18
BK-18
A716-E150 RD-18 A733-E145 BK-18 ELECTRONIC CONTROL

BK-4
MODULE (ECM) BREAKER F724-E63 PU-18 2 PROBE CONNECTOR AA 7L-5887 03 B-5 ATCH STARTER JUMPER +BATT
INJECTOR 16 RTN 27 A736-E151 BK-18 A734-E147 BK-18
SHUTDOWN NOTIFY - 28 E797-E32 BK-18 A735-E149 BK-18 H401-E170 RD-18 2038989 E-C25 AC 7L-5887 03 B-5 ATCH STARTER JUMPER -BATT
29 121-R1 RD-18 1552269
A736-E151 BK-18

200-H2
200-H3
200-H4

200-C2
115-J1 RD-12 E-C33
30 A746-E87 WH-18 A714-E146 RD-18 1
354-E178 RD-18 INJECTOR 14 3E3364
31 A747-E86 WH-18 314-E158 PU-8 A734-E147 BK-18 2
354-E2 RD-18 86 30 H401-E170 RD-18 1 RIGHT AIR
INJECTOR 13 + 32 A713-E144 RD-18 A751-E85 WH-18 304-E157 WH-8 ELECTRONIC CONTROL NOTE A
33 354-E1 RD-18 H401-E168 RD-18 2 SHUTOFF SWITCH
INJECTOR 13 RTN A733-E145 BK-18 C465-E161 RD-10 MODULE (ECM) RELAY
INJECTOR 10 + 34 A710-E138 RD-18 85 9Y2921 E-C26
INJECTOR 10 RTN 35 A730-E139 BK-18 C700-E174 RD-18 87 87A 1552269
36 150-E7 RD-12 1
TURBO OUTLET PRESSURE A746-E87 WH-18 C941-E88 WH-18 A716-E150 RD-18 RIGHT AIR SHUTOFF SOLENOID
INJECTOR 16 852-E164 RD-12
ATMOSPHERIC PRESSURE 37 A747-E86 WH-18 E700-E183 RD-14 A736-E151 BK-18 2 1416747 (4 TURBO CONFIG)
38 102-E16 BK-14 200-H1 BK-18 200-H1 BK-18 200-E165 BK-12
LH TURBO INLET PRESSURE F713-E102 WH-18 E967-E177 WH-18 2304073 (2 TURBO CONFIG)
39 102-E17 BK-14 200-E165 BK-12 GROUND
RH TURBO INLET PRESSURE F714-E103 WH-18 E996-E185 BK-18
40 102-E18 BK-14 200-E167 BK-12 STUD
INJECTOR 3 + A703-E124 RD-18 E998-E186 BK-14
E-S18 200-E156 BK-18 200-E162 BK-10 CBL-A2 BK-4 E-C34
INJECTOR 3 RTN 41 A723-E125 BK-18 E998-E184 BK-14 E998-E176 BK-18
200-E162 BK-10 200-E156 BK-18 E-C4 7N9737
INJECTOR 4 + 42 A704-E126 RD-18 E998-E187 BK-14
43 200-U1 BK-18 102-E17 BK-14 8T8736 F701-E153 RD-18 1 BK-18 AIR START SOLENOID
INJECTOR 4 RTN A724-E127 BK-18 E795-E104 WH-18
44 200-E165 BK-12 102-E16 BK-14 A 200-E156 BK-18 2 BK-18 5N8980
E796-E90 WH-18 155-E34 RD-16
45 200-E167 BK-12 102-E18 BK-14 B
E797-E32 BK-18 A229-E37 BK-16
46 229-E8 BK-14 229-E8 BK-14 C
CRANKCASE PRESSURE E795-E104 WH-18 M757-E58 BK-SHD
229-E9 BK-14 229-E9 BK-14
(Dimensions: 34 inches x 24 inches)

47 E798-E31 RD-18 893-E28 GN-18 D SERVICE


229-E10 BK-14 229-E10 BK-14 CONNECTOR E-C35
INJECTOR 7 + 48 A707-E132 RD-18 F701-E152 RD-18 892-E41 BR-18 E
200-U1 BK-18 1698670
INJECTOR 7 RTN 49 A727-E133 BK-18 E-S13 M755-E54 GN-SHD F
R800-E108 RD-18 A OR-18 +V RIGHT TURBO INLET EXHAUST
INJECTOR 8 + 50 A708-E134 RD-18 F701-E154 RD-18 M756-E50 YL-SHD G
R998-E109 BK-18 B BK-18 GROUND TEMPERATURE SENSOR
INJECTOR 8 RTN 51 A728-E135 BK-18 F701-E153 RD-18 200-E156 BK-18 H
F704-E110 WH-18 C WH-18 SIGNAL 1637882
INJECTOR 12 + 52 A712-E142 RD-18 F702-E20 BK-18 200-E162 BK-10 J
53 200-E165 BK-12
DIGITAL REFERENCE 54 R998-E109 BK-18 F703-E107 WH-18 200-E167 BK-12 E-C36
RENR7885-13

55 F704-E110 WH-18 497-E114 RD-18 304-E157 WH-8 E-C47 E-C36


1698670 2304013
+8V ENGINE MOUNTED SENSORS 56 R800-E108 RD-18 F705-E160 RD-18 838-E117 GN-SHD 1698670 (+) BATTERY
R997-E97 RD-18 A +5V CRANKCASE PRESSURE A +5V CRANKCASE PRESSURE
+8V ENGINE MOUNTED SENSORS 57 C700-E174 RD-18 F708-E163 RD-16 838-E118 YL-SHD E700-E183 RD-14 A RD-18 +V SEPARATE CIRCUIT AFTERCOOLER R997-E97 RD-18
G S R993-E100 BK-18 B GROUND SENSOR R993-E100 BK-18 B GROUND SENSOR (+) BATTERY SWITCHED
INJECTOR 11 + 58 A711-E140 RD-18 F713-E102 WH-18 838-E119 BK-SHD E998-E187 BK-14 B BK-18 GROUND COOLANT LEVEL SENSOR
C SIGNAL 2746717 E795-E104 WH-18 C SIGNAL 1611703
INJECTOR 11 RTN 59 A731-E141 BK-18 F714-E103 WH-18 846-E116 WH-18 E996-E185 BK-18 C GN-18 ALARM E795-E104 WH-18
1656634
STARTING CIRCUIT
B INJECTOR 14 +
INJECTOR 14 RTN
60
61
A714-E146
A734-E147
RD-18
BK-18
F715-E24 BK-18 852-E164 RD-12
852-E166 RD-12
STARTER 1
2071562
MTR BAT CBL-A1 RD-4
CBL-AA1 BK-0000
NOTE D
B
INJECTOR 12 RTN 62 E-C3 (-) BATTERY / SENSOR RETURN
A732-E143 BK-18 F716-E21 BK-18 E-S12 993-E67 BK-18 E-C37 PRELUBE PRESSURE SWITCH
MOTOR 1552264
63 F716-E22 BK-18 996-E64 RD-18 1501240
1552269 FOR USE WITH EMCP II SENSOR / ACTUATOR SUPPLY
64 F716-E23 BK-18 997-E59 RD-18 155-E35 RD-16 1
F718-E159 BK-18 1 BK-18
+8V REMOTE MOUNTED SENSORS 65 E700-E183 RD-14 F718-E159 BK-18 998-E3 BK-18 M756-E52 YL-SHD 2 EA-C1 EA-C2 COOLANT LEVEL SENSOR (EMCPII) SIGNAL TO ECM
R993-E101 BK-18 2 BK-18
DIGITAL REFERENCE 66 E998-E184 BK-14 F719-E25 BK-18 999-E14 WH-18 CBL-A2 BK-4 M755-E56 GN-SHD 3 THERMOCOUPLE 3E3382 1698670 1656634
67 A403-E115 BK-18 CBL-AC1 BK-0000 CONNECT TO NEGATIVE(-) A229-E38 BK-16 4 CONNECTOR CONTROL (POSITIVE) FROM ECM
1 497-EA1 RD-18 A RD-18 +V
68 F720-E173 BK-18 A701-E120 RD-18 TERMINAL OF STARTER MOTOR CBL BK-00 M757-E60 BK-SHD 5 CONTROL (RETURN) FROM ECM
WHEN USED 2 A403-EA2 BK-18 B BK-18 GROUND
DROOP SPEED SIGNAL 69 F722-E30 BK-18 A703-E124 RD-18 314-E158 PU-8 6
PLUG INTO 3 846-EA3 WH-18 C GN-18 ALARM CAT DATA LINK
70 F722-E30 BK-18 A705-E128 RD-18 CONNECT TO POSITIVE(+) 7
E-C38 4
A707-E132 RD-18 TERMINAL OF STARTER MOTOR CBL RD-00 CBL BK-00 8
G S C465-E161 RD-10 5
F723-E62 PK-18 A709-E136 RD-18 MOTOR PRELUBE MOTOR J1939 CAN DATA LINK
E-C31 200-E162 BK-10 3T7583 6
F724-E63 PU-18 A711-E140 RD-18 POS NEG POS NEG
HIGHWAYS
GENERATOR HARNESS F725-E92 WH-18 A713-E144 RD-18 STARTER 2 MTR BAT CBL-AA1 BK-0000 E-C16
1698670 FOR USE WITH EMCP III
CONNECTOR 8T9834 F732-E19 WH-18 A715-E148 RD-18 2071562 E-C38
1 BATTERY 1 BATTERY 2 A OR-18 +V LEFT TURBO INLET EXHAUST EC-C1
838-E119 BK-SHD F737-E91 WH-18 A721-E121 BK-18 A700-E105 RD-18
GENERATOR HARNESS LH MPU SHIELD 2
MOTOR
B BK-18 GROUND
1552273
3E3382
838-E117 GN-SHD A723-E125 BK-18 A235-E106 BK-18 TEMPERATURE SENSOR
CONNECTOR PINOUT LH MPU COMMON 3
CUSTOMER SUPPLIED
C WH-18 SIGNAL
497-E114 RD-18 1
LH MPU SIGNAL 838-E118 YL-SHD G429-E113 WH-18 A725-E129 BK-18 NOTE C F703-E107 WH-18 1637882 1
DESCRIPTIONS: AUXILIARY POWER 4 101-E12 RD-14 G701-E29 BK-16 A727-E133 BK-18
A403-E115 BK-18 2 COOLANT
EC-C2 COOLANT LEVEL SENSOR (EMCPIII)
E-C17 846-E116 WH-18 3 LEVEL WHEN USED 2
AUXILIARY POWER 5 101-E13 RD-14 A729-E137 BK-18 CBL-AC1 BK-0000 1698670 1656634
1552269 C700-E174 RD-18 4 CONNECTOR PLUG INTO 3
ENGINE OIL TEMP SENSOR- A 6 T800-E111 RD-18 G705-E55 GN-18 A731-E141 BK-18
E998-E176 BK-18 5 E-C38 4 C700-EC1 RD-18 A RD-18 +V
ENGINE OIL TEMP SENSOR- B 7 G429-E113 WH-18 A733-E145 BK-18 382-E179 RD-18 1 WH-18 START AID SOLENOID 1
E967-E177 WH-18 6 5 E998-EC2 BK-18 B BK-18 GROUND
ENGINE OIL TEMP SENSOR- C 8 T998-E112 BK-18 H401-E169 RD-18 A735-E149 BK-18 383-E181 BK-18 2 BU-18 2358824
6 E967-EC3 WH-18 C YL-18 SIGNAL
START AID AUTO/MANUAL 9 F720-E173 BK-18 H401-E170 RD-18 C465-E161 RD-10
COOLANT LEVEL SENSOR- A 10 497-E114 RD-18 C700-E174 RD-18
COOLANT LEVEL SENSOR- B 11 A403-E115 BK-18 M755-E42 YL-SHD E795-E104 WH-18 E-C28 F-C2 F-C1
COOLANT LEVEL SENSOR- C 12 846-E116 WH-18 M755-E50 YL-SHD E967-E177 WH-18 E-C48
1552272 3E3376 3E3370
CAT DATA LINK + 13 893-E27 GN-18 M755-E47 YL-SHD E998-E176 BK-18 1552269
996-E64 RD-18 1 996-F1 RD-18 A OR-18 +V SYMBOL DESCRIPTION
CAT DATA LINK - 14 892-E40 BR-18 E-S2 M755-E52 YL-SHD F701-E153 RD-18 382-E180 RD-18 1 WH-18 START AID SOLENOID 2 NOTE B 2 B BK-18 GROUND
SPEED/TIMING SENSOR ABBREV COLOR
998-E3 BK-18 998-F2 BK-18
DIGITAL REFERENCE 15 E998-E186 BK-14 M755-E53 YL-SHD F704-E110 WH-18 383-E182 BK-18 2 BU-18 2358824 1296628
999-E14 WH-18 3 999-F3 WH-18 C WH-18 SIGNAL RD RED
START/RUN/STOP 16 F716-E23 BK-18 M756-E43 GN-SHD F713-E102 WH-18 CIRCUIT CONNECTED
F732-E19 WH-18 4
SHUTDOWN D 17 F719-E25 BK-18 M756-E48 GN-SHD F714-E103 WH-18
16 Page,

WH WHITE
KEYSWITCH 18 113-E15 RD-18 M756-E54 GN-SHD F718-E159 BK-18 CIRCUIT NOT CONNECTED
SHUTDOWN C 19 F715-E24 BK-18 E-S3 M756-E56 GN-SHD F723-E62 PK-18 OR ORANGE
ELECTRICAL CONNECTION TO
20 M756-E57 GN-SHD F724-E63 PU-18 G-C1 G-C2 MACHINE STRUCTURE
RATED SPEED 21 F702-E20 BK-18 F732-E19 WH-18 YL YELLOW
E-S1 3E3376 3E3370
22 G-S2 INTERNAL ELECTRICAL CONNECTION
DROOP SPEED F722-E30 BK-18 M757-E44 BK-18 M757-E46 BK-SHD G429-E113 WH-18 1 A
996-G1 RD-18 996-G5 RD-18 PRIMARY TO SURFACE OF COMPONENT PK PINK
AIR SHUTOFF TIMER/ENGINE SHUTDOWN 23 354-E1 RD-18 M757-E45 BK-18 G-S1
2 998-G2 BK-18 998-G6 BK-18 B SPEED/TIMING
STARTER MOTOR MAG CONTROL 24 F701-E152 RD-18 H401-E168 RD-18 CONNECTOR BK BLACK
3 999-G3 WH-18 999-G3 WH-18 C SENSOR
SHUTDOWN NOTIFY POWER 25 E798-E31 RD-18 M757-E49 BK-SHD 4 F732-G4 WH-18
SHUTDOWN NOTIFY RETURN 26 E797-E32 BK-18 M757-E58 BK-SHD G-C3 H# CIRCUIT GROUPING DESIGNATION
GY GRAY

A STARTER SOLENOID DRIVE +


AIR SHUTOFF TIMER/ENGINE SHUTDOWN
27
28
G701-E29 BK-16
354-E2 RD-18 M757-E61 BK-SHD
E-S4 M757-E60 BK-SHD H401-E169
H401-E170
RD-18
RD-18
NOTE C
996-G7 RD-18
3E3370
A SECONDARY ATCH WIRE, CABLE, COMPONENT
PU PURPLE A
PRELUBE MAG CONTROL 29 F705-E160 RD-18 M975-E68 WH-18 BR BROWN
998-G8 BK-18 B SPEED/TIMING
PRELUBE PUMP DRIVE + 30 G705-E55 GN-18 M975-E68 WH-18 R800-E108 RD-18
FOR USE WHEN 2 F732-G4 WH-18 C SENSOR SPLICE
31 R800-E108 RD-18 R993-E98 BK-18 GN GREEN
SPEED/TIMING SENSORS
32 R993-E99 BK-18 BLADE, SPADE, RING OR SCREW
ARE USED BU BLUE
33 R993-E98 BK-18 R993-E100 BK-18 TERMINAL
34 E-S15 R993-E101 BK-18
CAN DATA LINK + 35 M756-E53 YL-SHD R993-E94 BK-18 R993-E99 BK-18 R997-E95 RD-18
CAN DATA LINK -
BATTERY -
36
37
M755-E57 GN-SHD
102-E18 BK-14
R993-E100 BK-18
R993-E101 BK-18
R997-E96
R997-E97
RD-18
RD-18
THIS SCHEMATIC IS FOR THE 3500B AND 3500C GENERATOR SET ENGINE ELECTRICAL SYSTEM
CAN DATA LINK SHIELD 38 M757-E61 BK-SHD R998-E109 BK-18
BATTERY - 39 102-E16 BK-14 R997-E95 RD-18 T800-E111 RD-18 Do not operate or work on this product unless you have MEDIA NUMBER: RENR7885-13
BATTERY - 40 102-E17 BK-14 E-S14 T998-E112 BK-18 read and understood the instruction and warnings in the
R997-E93 RD-18 R997-E96 RD-18 relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 237-9000, CHANGE: 03, VERSION: -
R997-E97 RD-18 relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
Components are shown installed on a fully operable engine in a non powered state.
R998-E109 BK-18
T800-E111 RD-18 death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
T998-E112 BK-18
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1

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