INTERNATIONAL

STANDARD
First edition
1995-12-01

Metallic tube connections for fluid power

and general use -
Part 5:
iTeh STANDARD
Test methods PREVIEW
for threaded hydraulic fluid
(standards.iteh.ai)
power connections
ISO 8434-5:1995
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Ratcords de tubes m&alliques pour transmissions
3fb0308b9404/iso-8434-5-1995 hydrauliques et
Pneuma tiques et applica tions g&n&ales -

Partie 5: M&h odes dessai pour raccords file t& pour transmissions
hydrauliques

Reference number
ISO 8434-5: 1995(E)
ISO 8434-5: 1995(E)

Contents Page

1 Scope ................................................................................................... 1

2 Normative references .......................................................................... 1

3 Definitions ............................................................................................ 1

4 General requirements .......................................................................... 1

5 Proof pressure test .............................................................................. 2

6 Failure pressure test (Burst) ................................................................ 2

7 Cyclic endurante 2
test ..........................................................................
iTeh STANDARD PREVIEW
8 Vacuum test ........................................................................................ 3
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9 Overtorque test ................................................................................... 3
ISO 8434-5:1995
10 Identification Statement (Reference to this patt of ISO 8434) ............ 3
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Annexes

A Test data form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6 Applicable tests for various fitting and stud end Standards . . . . . . . . . . . . . . . . . 6

C Bibliography . .. .. .. .. . .. .. .. .. .. .. . .. .. . .. . .. .. . .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. ... . 7

0 ISO 1995
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced
or utilized in any form or by any means, electronie or mechanical, including photocopying
and microfilm, without Permission in writing from the publisher.
International Organization for Standardization
Case postale 56 l CH-l 211 Geneve 20 l Switzerland
Printed in Switzerland
 @ ISO ISO 8434-5: 1995(E)

Foreword

ISO (the International Organization for Standardization) is a worldwide

federation of national Standards bodies (ISO member bodies). The work
of preparing International Standards is normally carried out through ISO
technical committees. Esch member body interested in a subject for
which a technical committee has been established has the right to be
represented on that committee. International organizations, governmental
and non-governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the International Electrotechnical Commission
(IEC) on all matters of electrotechnical standardization.

Draft International Standards adopted by the technical committees are

circulated to the member bodies for voting. Publication as an International
Standard requires approval by at least 75 % of the member bodies casting
iTeh STANDARD PREVIEW
a vote.

(standards.iteh.ai)
International Standard ISO 8434-5 was prepared
Committees lSO/TC 5, Ferrous metal pipes and
jointly by Technical
metakc fittings and
ISO/TC 131, Fluid power Systems, Subcommittee SC 4, Connectors and
ISO 8434-5:1995
similar products and components.
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These test methods have been included in several International Standards,
but because of their generic application to ports, studs and tube
connections for both metric and inch connections, it was agreed that a
separate Standard should be established. Additional tests are being
considered.

ISO 8434 consists of the following Parts, under the general title Metallic
tube connections for fluid power and general use:

Part I : 24 degree compression fittings

- Part 2: 37 degree flared fittings

- Part 3: O-ring face seal fittings

Part 4: 24 degree cone connectors with O-ring weld-on nipples

Part 5: Test methods for threaded hydraulic fluid power connections

Annex A forms an integral part of this part of ISO 8434. Annexes B and C
are for information only.
ISO 8434=5:1995[E) @ ISO

Introduction
In hydraulic fluid power Systems, power is transmitted and controlled
through a liquid under pressure within an enclosed circuit. Components
must be designed to meet these requirements under varying conditions.
Testing of components to meet Performance requirements provides a
basis of assurance for determining design application and for checking
component compliance with the stated requirements.

iTeh STANDARD PREVIEW

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3fb0308b9404/iso-8434-5-1995
INTERNATIONAL STANDARD 0 ISO ISO 8434-5: 1995(E)

Metallic tube connections for fluid power and general use -

Part 5:
Test methods for threaded hydraulic fluid power connections

1 Scope ISO 6508: 1986, Metallic materials - Hardness test -

Rockwelltest(scalesA-B-C-D-E-F-G-H-K).
This part of ISO 8434 specifies uniform methods for
the testing and Performance evaluation of threaded ISO 6803:1994, Rubber or plastics hoses and hose
metallic tube connections and stud ends of ports for assembiies - Hydraulic-pressure impulse test with-
hydraulic fluid power. out flexing.
Tests outlined in this
iTeh STANDARD PREVIEW
part of ISO 8434 are indepen-
dent of each other
follow for each test;
(standards.iteh.ai)
and document the method to
3 Definitions
see the appropriate component
International Standard for the test requirements and
Performance criteria. ISO 8434-5:1995 For the purposes of this part of ISO 8434, the defi-
nitions given in ISO 5598 apply.
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2 Normative references
4 General requirements
The following Standards contain provisions which,
through reference in this text, constitute provisions of 4.1 Test samples
this part of ISO 8434. At the time of publication, the
editions indicated were valid. All Standards are subject All components tested shall be tested in the final form
to revision, and Parties to agreements based on this (as the customer receives the Part), including anneal-
part of ISO 8434 are encouraged to investigate the ing as required for brazing.
possibility of applying the most recent editions of the
Standards indicated below. Members of IEC and ISO
maintain registers of currently valid International 4.2 Test temperature
Standards.
Test temperature (ambient and liquid) shall be 15 “C to
ISO 48: 1994, Rubber, vulcanized or thermoplastic - 35 OC, unless otherwise specified in the controlling
Determination of hardness (hardness between International Standard.
70 IRHD and 700 IRHD).

ISO 3448: 1975, Industrial liquid lubricants - ISO 4.3 Test report
viscosity classifica tion - First edition.
Test results and test conditions shall be reported on
the test data form given in annex A.
ISO 3601-3:1987, Fluid Systems - Sealing devices -
O-rings - Part 3: Quality acceptance criteria. CAUTION: Some of the tests described in this part of
ISO 8434 are considered hazardous. lt is therefore
ISO 5598: 1985, Fluid power Systems and components
essential that, in conducting these tests, all appro-
- Vocabulary.
ISO8434-5:1995( E) @ ISO

priate safety precautions are strictly adhered to. 5.3.3 Pressure rise rate
Attention is drawn to the danger of burst, fine jets
(which tan penetrate the skin) and energy release of During the proof test, the rate of pressure rise shall
expanding gases. To reduce the hazard of energy re- not exceed 138 MPa/min (1 380 barl)/min).
lease, bleed air out of test specimens Prior to press-
ure testing. Tests shall be set up and performed by 5.4 Re-use of components
properly trained personnel.
Parts that pass this test may be used for other tests
or in production.
5 Proof pressure test
5.1 Principle 6 Fahre pressure test (Burst)
Testing of three samples to tonfirm that the specified 6.1 Principle
connection(s) meet(s) or exceed(s) a ratio of 21
between the proof and working pressure for 60 s Testing of three samples to tonfirm that the specified
minimum at proof pressure without any visual signs of connection(s) is (arc) capable of withstanding a
lea kage. minimum of four times the working pressure without
failure.
5.2 Test equipment
52.1 Test block 6.2 Test equipment

Test blocks shall be unplated and hardened to Use the same equipment as in 5.2.
45 HRC to 55 HRC in accordance with ISO 6508. The
distance between the centrelines of test ports shall be 6.3 Procedures
a minimum of 1,5 times the port diameter. The
iTeh STANDARD
distance between the port centreline and the edge of
the test block shall be a minimum of 1 times the port
Use thePREVIEW
same procedures as in 5.3, except that the
rate of pressure rise shall be constant and be Chosen
diameter.
(standards.iteh.ai)
to resch the final pressure within 30 s to 60 s.
5.2.2 Test Seals (if applicable)
ISO 8434-5:1995
6.4 Re-use of components
Unless otherwise specified, Seals sha I be nitrile (NBR)
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rubber with a hardness of (90 + 5) IHRD 3fb0308b9404/iso-8434-5-1995
when Parts that pass this test shall not be tested further,
measured in accordance with ISO 48. Seals shall con- used or returned to stock.
form to their respective dimensional requirements,
and O-rings shall meet or exceed the quality require-
ments for grade N (general purpose) of ISO 3601-3, if
applicable. 7 Cyclic endurante test
7.1 Principle
5.3 Procedure
Testing of six samples at their respective impulse
5.3.1 Thread lubrication pressure to tonfirm that they pass a cyclic endurante
test for 1 000 000 cycles without leakage or com-
For testing only, threads and contact surfaces shall be
ponent failure.
lubricated with hydraulic oil with a viscosity of VG 32
in accordance with ISO 3448 Prior to application of
torque. 7.2 Test equipment
5.3.2 Torque Use the same equipment as in 5.2.
Tube connections and stud ends shall be tested at the
required minimum torques of the respective connec- 7.3 Procedures
tor Standard, if specified. Otherwise test at the mini-
mum torque values supplied by the manufacturer. 7.3.1 Thread lubrication
Adjustable stud torques shall be applied after being
backed out one full turn from finger-tight Position to Use the Iubricant specified in 5.3.1.
test correctly the worst possible actual assembly
conditions.
7.3.2 Torques

1) 1 bar=O,l MPa=105Pa;l MPa=l N/mm* Apply torque as specified in 5.3.2.

2
@ ISO ISO 843495:19,95(E)

7.3.3 Cycle rate 9.2 Test equipment

The cycle rate shall be uniform at 0,5 Hz to 1,3 Hz and An unplated threaded steel mandrel hardened to
shall conform to the wave Pattern shown in ISO 6803. 40 HRC to 45 HRC in accordance with ISO 6508 shall
be used.

7.4 Re-use of components

9.3 Procedure
Parts that pass this test shall not be tested further,
used or returned to stock. 9.3.1 Thread lubrication

Use the Iubricant specified in 5.3.1.

8 Vacuum test 9.3.2 Wrenching requirements

8.1 Principle Connections shall be restrained during the test and
Testing of two samples to tonfirm that they are the wrench shall be located at the threaded end of the
capable of withstanding a vacuum of 6,5 kPa nut hex.
(0,065 bar) absolute pressure for 5 min without
lea kage. 9.4 Re-use of components

8.2 Test equipment Parts that pass this test shall not be tested further,
used or returned to stock.
Use the Same equipment as specified in 5.2.

8.3 Procedure
10 Identification Statement (Reference to
8.3.1 Thread lubrication iTeh STANDARDthis PREVIEW
part of ISO 8434)

Use the Iubricant specified in 5.3.1. (standards.iteh.ai)

Use the following Statement in test reports, cata-
logues and sales Iiterature when electing to comply
8.3.2 Torque with this part of ISO 8434:
ISO 8434-5:1995
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Apply torque as specified in 5.3.2. “Test methods for metallic tube connections
conform
3fb0308b9404/iso-8434-5-1995
to ISO 8434-5: 1995, Metallic tube connections for
fluid power and general use - Part 5: Test methods
8.4 Re-use of components for threaded hydraulic fluid power connections. ”
Parts that pass this test may be used for other tests
or in production.

9 Overtorque test
9.1 Principle
Testing of six samples to tonfirm that they are
capable of withstanding the overtorque qualification
test when tested to the overtorque values shown in
their respective Standards.

3
ISO 8434-5: 1995(E)

Annex A
(normative)

Test data form

Specifications for connection being tested: ISO Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Material type . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test facility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stud end type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Proof pressure test results: min. number of samples tested = 3 Test pressure.. . . . . . . . . . . . . . MPa

Sample No. Hardness Torque Pressure at failure Type of failure

1 . . . .. .. .. .. .. . ... .. .. HRB .. . .. .. ... .. .. .. . N-m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MPa
2 . . .. . .. .. . .. .. ... .. .. HRB . .. .. .. .. .. .. ... . N-m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MPa
3 . .. . .. . .. . ... . ... ... . HRB . .. .. .. .. .. .. ... . N-m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MPa

Fahre test (Burst) results: min. number of samples tested = 3 Test pressure . . . . . . . . . . . . . . . MPa

Sample No. Hardness Torque Pressure at failure Type of failure

1 ..................... HRB ................. N-m ....................................... MPa ...............................................
2 ..................... HRB ................. N-m ....................................... MPa ...............................................
3 ..................... HRB ................. N-m ....................................... MPa ...............................................
iTeh STANDARD PREVIEW
Cyclic endurante test results: min. number of samples tested = 6 Test pressure . . . . . . . . . . . . . . . MPa

Sample No. Hardness

(standards.iteh.ai)
Torque Cycles at failure Type of failure
1 ..................... HRB ................. N-mISO 8434-5:1995
............................................ ...............................................
2 ..................... https://standards.iteh.ai/catalog/standards/sist/2c31df3d-8859-4365-b3db-
HRB ................. N-m ............................................ ...............................................
..................... HRB .................
3fb0308b9404/iso-8434-5-1995
N.m ............................................ ...............................................
3
4 ..................... HRB ................. N-m ............................................ ...............................................
5 ..................... HRB ................. N-m ............................................ ...............................................
6 ..................... HRB ................. N-m ............................................ ...............................................

Vacuum test results: min. number of samples tested = 2 Test pressure . . . . . . . . . . kPa abs.

Sample No. Hardness Torque Pressure absolute Type of failure

1 ..................... HRB ................. N-m ....................................... kPa ...............................................
2 ..................... HRB ................. N-m ....................................... kPa ...............................................

Overtorque test results: min. number of samples tested = 6 Test torque . . . . . . . . . . . . . . . . . . N-m

Sample No. Nut hardness Torque at failure Type of failure

1 ................................ HRB .............................................................. N-m ...............................................
2 ................................ HRB .............................................................. N-m ...............................................
3 ................................ HRB .............................................................. N-m ...............................................
4 ................................ HRB ........................... ................................... N-m ...............................................
5 ................................ HRB .............................................................. N-m ...............................................
6 ................................ HRB .............................................................. N-m ...............................................
0 ISO ISO 843495:1995(E)

Conclusions: Pass/fail with reason for failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~........

Dimensions (list any exceptions). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................

Name (printed/typed) and signature of person certifying report:

.................................................................................................................................... Date: ................................................

iTeh STANDARD PREVIEW

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ISO 8434-5:1995
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