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Pse Aspen

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9 views229 pages

Pse Aspen

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Plkk West
Copyright
© © All Rights Reserved
Available Formats
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Introduction to Aspen Plus (1)

Speaker: 曾安紘
[email protected]

PSE Laboratory
Department of Chemical Engineering
National Taiwan University
(化工館RM309, 02-33663068)

Week 1~2
Outline
• Part 1 : Introduction
• Part 2 : Startup
• Part 3 : Properties analysis
3-1: Basic Property analysis
3-2: System without built-in thermodynamic parameters
3-3: System with User Defined Component
3-4: Validation of thermodynamic parameters
• Part 4 : Running Simulation in Aspen Plus
(simple units: Mixer, Pump, valve, flash, heat exchanger )

2
Introduction to Aspen Plus

Part 1: Introduction

3
What is Aspen Plus

• Aspen Plus is a market-leading process modeling tool


for conceptual design, optimization, and
performance monitoring for the chemical, polymer,
specialty chemical, metals and minerals, and coal
power industries.

4
Ref: http://www.aspentech.com/products/aspen-plus.cfm
What Aspen Plus provides

• Physical Property Models


– World’s largest database of pure component and phase equilibrium
data for conventional chemicals, electrolytes, solids, and polymers
– Regularly updated with data from U. S. National Institute of Standards
and Technology (NIST)
• Comprehensive Library of Unit Operation Models
– Addresses a wide range of solid, liquid, and gas processing equipment
– Extends steady-state simulation to dynamic simulation for safety and
controllability studies, sizing relief valves, and optimizing transition,
startup, and shutdown policies
– Enables you build your own libraries using Aspen Custom Modeler or
programming languages (User-defined models)

5
Ref: Aspen Plus® Product Brochure
More Detailed

• Properties analysis
– Properties of pure component and mixtures (Enthalpy, density,
viscosity, heat capacity,…etc)
– Phase equilibrium (VLE, VLLE, azeotrope calculation…etc)
– Parameters estimation for properties models (UNIFAC method for
binary parameters, Joback method for boiling points…etc)
– Data regression from experimental deta
• Process simulation
– pump, compressor, valve, tank, heat exchanger, CSTR, PFR, distillation
column, extraction column, absorber, filter, crystallizer…etc

6
What course Aspen Plus can be employed for

• MASS AND ENERGY BALANCES


• PHYSICAL CHEMISTRY
• CHEMICAL ENGINEERING THERMODYNAMICS
• CHEMICAL REACTION ENGINEERING
• UNIT OPERATIONS
• PROCESS DESIGN
• PROCESS CONTROL

7
Lesson Objectives

• Familiar with the interface of Aspen Plus


• Learn how to use properties analysis
• Learn how to setup a basic process simulation
• Learn how to Using Aspen Simulation Workbook

8
Introduction to Aspen Plus

Part 2: Startup and Overview

9
Start with Aspen Plus

Aspen Plus User Interface


Aspen Plus Startup

11
Properties

Help

12
More Information

Help for
Commands for Controlling Simulations
13
Properties -- Setup

14
Properties -- Input components

15
Properties -- Methods

Process type(narrow the number of


methods available)

Base method: IDEAL, NRTL, UNIQAC, UNIFAC…

16
Property Method Selection—General Rule

Example 1:
water - benzene

Example 2:
benzene - toluene

17
Typical Activity Coefficient Models
Non-Randon-Two Liquid Model (NRTL)

Uniquac Model

Unifac Model
Typical Equation of States

Peng-Robinson (PR) EOS

Redlich-Kwong (RK) EOS

Haydon O’Conell (HOC) EOS


Thermodynamic Model – NRTL

NRTL

20
NRTL – Binary Parameters

Click “NRTL” and then built-in binary parameters


appear automatically if available.

21
Access Properties Models and Parameters

Review Databank Data

22
Review Databank Data
Including:
Ideal gas heat of formation at 298.15 K
Ideal gas Gibbs free energy of formation at
298.15 K
Heat of vaporization at TB
Normal boiling point
Standard liquid volume at 60°F
….

23
Pure Component
Temperature-Dependent Properties

CPIGDP-1 ideal gas heat capacity


CPSDIP-1 Solid heat capacity
DNLDIP-1 Liquid density
DHVLDP-1 Heat of vaporization
PLXANT-1 Extended Antoine Equation
MULDIP Liquid viscosity
KLDIP Liquid thermal conductivity
SIGDIP Liquid surface tension
UFGRP UNIFAC functional group

24
Properties – Tools

27
Properties – Data Source

28
Properties – Run Mode

29
Properties – Analysis

30
Simulation

Help

Process Flowsheet Windows


Data Browser

Model Palette
(View│Model Palette)

31
Simulation -- Setup – Specification

Input mode

32
Basic Input---Summary

• The minimum required inputs to run a simulation


are:
– Properties
• Setup
Property Analysis
• Components
• Methods
– Simulation
• Streams Process Simulation
• Blocks

33
Introduction to Aspen Plus

Part 3: Property analysis

3-1: Basic Property analysis

34
Overview of Property Analysis
Use this form To generate
Tables and plots of pure component properties as a function of temperature
Pure
and pressure
Binary Txy, Pxy, or Gibbs energy of mixing curves for a binary system
Residue Residue curve maps
Ternary maps showing phase envelope, tie lines, and azeotropes of ternary
Ternary
systems
This feature locates all the azeotropes that exist among a specified set of
Azeotrope
components.
Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes,
Ternary Maps Distillation boundary, Residue curves or distillation curves, Isovolatility curves,
Tie lines, Vapor curve, Boiling point

***When you start properties analysis, you MUST specify components ,


thermodynamic model and its corresponding parameters. (Refer to Part 2)

35
Find Components (1/5)

Component ID : just for distinguishing in Aspen.


Type : Conventional, Solid….etc
Component name : real component name
Formula : real component formula

36
Find Components (2/5)

TIP 1: For common components, you can


enter directly the common name or molecular
equation of the components in “component
ID”.
(like water, CO2, CO, Chlorine…etc)

37
Find Components (3/5)

TIP 2: If you know the component name


(like N-butanol, Ethanol….etc), you can
enter it in “component name”.

38
Find Components (4/5)

TIP 3: You can also enter the formula of the


component. (Be aware of the isomers)

You can also click “Find” to search for


component of given CAS number,
molecular weight without knowing its
molecular formula, or if you don’t know the
exactly component name

39
Find Components (5/5)

You can enter


the way of
searching…

40
Methods (1/2) –
Select Thermodynamic Model

Select NRTL

41
Methods (2/2) –
Check Binary Parameter for V8.4-V9
Properties

Methods

Parameters

NRTL-1

Click This, it will automatically change to


blue if binary parameter exists.

42
Methods (2/2) –
Check Binary Parameter for V10
Properties Analysis – Pure Component (1/5)

44
Available Properties (2/5)

Property (thermodynamic) Property (transport)


Availability Free energy Thermal conductivity
Constant pressure
Enthalpy Surface tension
heat capacity
Heat capacity ratio Fugacity coefficient Viscosity
Constant volume heat Fugacity coefficient
capacity pressure correction
Free energy departure Vapor pressure
Free energy departure
Density
pressure correction
Enthalpy departure Entropy
Enthalpy departure
Volume
pressure correction
Enthalpy of
Sonic velocity
vaporization
Entropy departure 45
Example1: CP (Heat Capacity) (3/5)

1. Select property (CP)

4. Specify range of temperature


2. Select phase

5. Specify pressure
Add “N-butyl-acetate”

6. Select property method


3. Select component

7. click “Run Analysis” to generate the results

46
Example1: Calculation Results of CP (4/5)

Click This, able to change units and the


ability to merge different plots

Click This, able to change format of the plot,


including font, axis range…etc.

47
Example1: Calculation Results of CP (5/5)

Data results

48
Properties Analysis – Binary Components (1/7)
Binary Component Properties Analysis (2/7)

Use this Analysis type To generate


Temperature-compositions diagram at
Txy
constant pressure
Pressure-compositions diagram at
Pxy
constant temperature
Gibbs energy of mixing diagram as a
function of liquid compositions. The
Aspen Physical Property System uses this
Gibbs energy of mixing
diagram to determine whether the
binary system will form two liquid phases
at a given temperature and pressure.
Example: T-XY (3/7) for V8.4-V8.8

5. Select phase (VLE, VLLE)


1. Select
analysis type (Txy)
2. Select 6. Specify pressure
two component

3. Select
compositions basis

7. Select property method


4. Specify
composition range

8. click “Run Analysis” to generate the results


Example: T-XY (3/7) for V9-V10
5. Select phase (VLE, VLLE)
7. Select property method

1. Select
analysis type (Txy)

2. Select
two component
6. Specify pressure

3. Select
compositions basis

4. Specify
composition range

8. click “Run Analysis” to generate the results


Example: T-XY (3/7) for V9-V10

7. Select property method


5. Select phase (VLE, VLLE)
Example: calculation result of T-XY (4/7)
Example: calculation result of T-XY (5/7)

Data results

55
Example: Generate XY plot (6/7)

Click “Input”
Example: Generate XY plot (7/7)
Properties Analysis – Ternary (1/6)
(add one new components)
Properties Analysis – Ternary (2/6)
(Check NRTL binary parameter)

3 components -> 3 set of binary parameter


(How about 4 components??)
Properties Analysis – Ternary (3/6)
(Ternary Maps)
Properties Analysis – Ternary (4/6)
(Ternary Maps)

1. Select
three component

2. Select
property method
5. Specify pressure
3. Select
phase (VLE, LLE…)

4. Specify
number of tie line 6. Specify temperature
(if LLE is slected)

7. click “Run Analysis” to generate the results


Properties Analysis – Ternary (5/6)
Calculation Result of Ternary Map (LLE)
Properties Analysis – Ternary (6/6)
Calculation Result of Ternary Map (LLE)

Data results

63
Property Analysis – Conceptual Design

Use this form To generate


Tables and plots of pure component properties as a function of temperature
Pure
and pressure
Binary Txy, Pxy, or Gibbs energy of mixing curves for a binary system
Residue Residue curve maps
Ternary maps showing phase envelope, tie lines, and azeotropes of ternary
Ternary
systems
This feature locates all the azeotropes that exist among a specified set of
Azeotrope
components.
Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes,
Ternary Maps Distillation boundary, Residue curves or distillation curves, Isovolatility curves,
Tie lines, Vapor curve, Boiling point

64
Conceptual Design -- Azeotrope Analysis (1/3)
Conceptual Design -- Azeotrope Analysis (2/3)
1. Select components (at least two) 2. Specify pressure

6. click “Report” to generate the results


3. Select property method
4. Select phase (VLE, LLE…)

5. Select report Unit


Conceptual Design -- Azeotrope Analysis (3/3)
(Azeotrope Analysis Report)
Conceptual Design –
Distillation Synthesis Ternary Maps (1/3)
Conceptual Design –
Distillation Synthesis Ternary Maps (2/3)
3. Select property method
1. Select three components 4. Select phase (VLE, LLE)

5. Select report Unit

6. Click “Ternary Plot” 2. Specify pressure


to generate the results

6. Specify temperature of LLE


(If liquid-liquid envelope is selected)
Conceptual Design –
Distillation Synthesis Ternary Maps (3/3)
Change pressure or
temperature

Ternary Plot Toolbar:


Add Tie line, Curve,
Marker…
Introduction to Aspen Plus

Part 3: Property analysis

3-2: System without built-in thermodynamic


parameters

71
A 3-component system

Consider a system with glycerol,


acetic acid, and water
Property method selection

Because carboxyl acid appears in


the system, thus choose HOC EOS
to describe the vapor phase
behavior
Check Binary parameters

Parameter sets from built-in databank

For a 3-component system, 3 set of binary


parameters are needed.
Use UNIFAC model to estimate the missing
parameters.
Property Estimation Mode

Change the mode to “Property Estimation”


Property Estimation Mode

Run Estimation
Property Estimation Mode

New set of binary parameter.


(R-PCE means user prediction)
Draw The Txy Diagram of Glycerol/HAC
Draw The Txy Diagram of Glycerol/HAC
Draw The Txy Diagram of Glycerol/HAC
Introduction to Aspen Plus

Part 3: Property analysis

3-3: System with User Defined Component

81
User Defined components
• For those components which are not included in
Aspen Plus databank.

• Information needed:
--Molecular Structure (Must)
--Molecular Weight (optional)
--Saturation vapor pressure (optional)
--Boiling point, Melting point…..etc (optional)
Example: Building Trisilylamine

Find
Trisilylamine
Example: Building Trisilylamine

No Trisilylamine
in the databanks
Example: Building Trisilylamine
• Check NIST chemistry webbook for those information
you need to build a user defined component.
(http://webbook.nist.gov/chemistry/)

Searching
Method
Example: Building Trisilylamine

Download the 2-d molecular


structure file (mol)

86
Example: Building Trisilylamine

87
Example: Building Trisilylamine

88
Example: Building Trisilylamine
Example: Building Trisilylamine

90
Example: Building Trisilylamine

91
Example: Building Trisilylamine

Import the 2-d molecular


file you downloaded from
Chemspider

92
Example: Building Trisilylamine

(Calculate bond for UNIFAC model estimation)

93
Example: Building Trisilylamine

Check the formula again.

Then the component is


successfully built.
Example: Building Trisilylamine

95
Example: Building Trisilylamine

96
Example: Building Trisilylamine

Put as much data as you can find in the table.


More data means more accurate prediction
results.

97
Example: Building Trisilylamine

98
Example: Building Trisilylamine

99
Hand-On Exercises
• Which kind of model should be used?
(EOS or activity coefficient model?)

• Following the instruction in Part 3-1, estimate the binary


parameter for DIMA and water by UNIFAC method.

• Draw the Txy diagram for these two components under 1 atm.

• Draw the X-Y diagram for these two components under 1 atm.
Introduction to Aspen Plus

Part 3: Property analysis

3-4: Validation of thermodynamic parameters

101
Finding Experimental Data in Aspen Plus

Build in the components


Finding Experimental Data in Aspen Plus

Open the access to data bank.


Finding Experimental Data in Aspen Plus
Finding Experimental Data in Aspen Plus

Various kinds of data.


(Choose VLE data here)

Different set of VLE data (with


different temperature or
different pressure)
Finding Experimental Data in Aspen Plus

One of the data set.

Save into Aspen Plus.


Save to Data
Save to Data
Comparing the VLE with Built-in Parameter

<Goal>
Compare the experimental VLE data and
the predicted VLE data by NRTL model.
Comparing the VLE with Built-in Parameter

Do not close this plot in the following


steps.
Comparing the VLE with Built-in Parameter
Comparing the VLE with Built-in Parameter
Comparing the VLE with Built-in Parameter
Comparing the VLE with Built-in Parameter
Comparing the VLE with Built-in Parameter
Comparing the VLE with Built-in Parameter

2.Click “Single Y Axis”.


(Combine the axis into one.)

1. Right click, and choose


“Y Axis Map”
Comparing the VLE with Built-in Parameter

The predicted VLE by


NRTL is pretty good.
For Wide Boiling Points Binary Pairs

bp: -24.8 oC
bp: 100 oC

For binary pairs with large


boiling points difference, it is
very hard to have full range of
VLE data.

118
Find NIST Data

A very small range of liquid mole fraction of DME is available.

Only isothermal data available.

119
Draw the Figure of Experimental Figure

Isothermal data -> P-xy figure

120
Check Binary Interaction Parameters

121
Use Binary to Draw the Figure from Model

122
Combine the Two Figures

123
Hand-On Exercises
• Find the Binary VLE Data of Ethanol and Methanol at
T=313.15, 333.15, and 353.15 (K).

• Lists the references of Data.

• Compare the experimental data sets and the predicted data


by NRTL model.
Introduction to Aspen Plus

Part 4: Running simulation

Simple Units
(Mixer, Pump, valve, flash, heat exchanger)

125
Example 1: Calculate the mixing
properties of two stream

1 4
3
2
Mixer Pump
1 2 3 4
Mole Flow kmol/hr
WATER 10 0 ? ?
BUOH 0 9 ? ?
BUAC 0 6 ? ?
Total Flow kmol/hr 10 15 ? ?
Temperature C 50 80 ? ?
Pressure bar 1 1 1 10
Enthalpy kcal/mol ? ? ? ?
Entropy cal/mol-K ? ? ? ?
Density kg/cum ? ? ? ?
126
Simulation -- Setup – Specification

Select Steady-State

Select Simulation

127
Reveal Model Library

View→ Model Library


or press F10

128
Adding a Mixer

Click “one of icons”


and then click again on the
flowsheet window

Remark: The shape of the icons


are meaningless

129
Adding Material Streams

Click “Materials” and then click


again on the flowsheet window

130
Adding Material Streams (cont’d)

When clicking the mouse on the flowsheet window,


arrows (blue and red) appear.

131
Adding Material Streams (cont’d)

When moving the mouse on the arrows, some description appears.

Red arrow(Left) Feed Red arrow(Right): Blue arrow: Water


(Required; one ore more Product (Required; if decant for Free water
if mixing material mixing material streams) of dirty water.
streams)

132
Adding Material Streams (cont’d)

After selecting “Material Streams”, click and pull a stream line.


Repeat it three times to generate three stream lines.

133
Reconnecting Material Streams (Feed Stream)

Right click on the stream and


select “Reconnect Destination”

134
Reconnecting Material Streams
(Product Stream)

Right click on the stream and


select “Reconnect Source”

135
Change Material Streams Names

Double click to rename the


stream

136
Specifying Feed Condition

Right click on the stream


and select “Input”

137
Specifying Feed Condition (cont’d)

1 2

138
Specifying Input of Mixer

Right click on the block and select “Input”

139
Specifying Input of Mixer (cont’d)

Specify Pressure and valid phase

140
Run Simulation

Click ► to run the simulation

Run Start or continue calculations


Step Step through the flowsheet one block at a time
Stop Pause simulation calculations
Reinitialize Purge simulation results

Check “simulation status”


“Required Input Complete” means the input is ready to run simualtion

141
Status of Simulation Results

Message Means
The run has completed normally, and results are
Results Available
present.
Results for the run are present. Warning
messages were generated during the
Results with Warnings
calculations. View the Control Panel or History
for messages.
Results for the run are present. Error messages
Results with Errors were generated during the calculations. View the
Control Panel or History for messages.
Results for the run are present, but you have
changed the input since the results were
Input Changed
generated. The results may be inconsistent with
the current input.

142
Stream Results

Right click on the block and select


“Stream Results”

143
Heat and Material Balance Table
Stream ID 1 2 3
From B1
To B1 B1
Phase LIQUID LIQUID LIQUID
Substream: MIXED
Mole Flow kmol/hr
WATER 10.00000 0.0 10.00000
BUOH 0.0 9.000000 9.000000
BUAC 0.0 6.000000 6.000000
Total Flow kmol/hr 10.00000 15.00000 25.00000
Total Flow kg/hr 180.1528 1364.066 1544.218
Total Flow l/min 3.096993 29.00351 31.22363
Temperature C 50.00000 80.00000 71.21621
Pressure bar 1.000000 1.000000 1.000000
Vapor Frac 0.0 0.0 0.0
Liquid Frac 1.000000 1.000000 1.000000

Pull down the list and select Solid Frac 0.0 0.0 0.0
Enthalpy cal/mol -67813.56 -94336.22 -83727.15
“Full” to show more properties Enthalpy cal/gm -3764.224 -1037.372 -1355.494
results. Enthalpy Gcal/hr -.6781356 -1.415043 -2.093179
Entropy cal/mol-K -37.52634 -134.8439 -95.61121
Entropy cal/gm-K -2.083028 -1.482816 -1.547890
Density mol/cc .0538156 8.61965E-3 .0133445
Density gm/cc .9695038 .7838510 .8242788
Average MW 18.01528 90.93771 61.76874

Enthalpy and Entropy Liq Vol 60F l/min 3.008333 26.95642 29.96476

144
Change Units of Calculation Results

145
Setup – Report Options

146
Stream Results with Format of Mole Fraction

147
Add Pump Block

148
Add A Material Stream

149
Connect Streams

150
Pump – Specification

1. Select “Pump” or “turbine”

2. Specify pump outlet specification


(pressure, power)

3. Efficiencies (Default: 1)

151
Run Simulation

Click “Next” to check if all


required input is complete

Click “OK” to run the


simulation

152
Block Results (Pump)

Right click on the block


and select “Results”

153
154
Streams Results

155
Calculation Results
(Mass and Energy Balances)

1 4
3
2
Mixer Pump
1 2 3 4
Mole Flow kmol/hr
WATER 10 0 10 10
BUOH 0 9 9 9
BUAC 0 6 6 6
Total Flow kmol/hr 10 15 25 25
Temperature C 50 80 71.22 72.33
Pressure bar 1 1 1 10
Enthalpy kcal/mol -67.81 -94.34 -83.73 -83.67
Entropy cal/mol-K -37.53 -134.84 -95.61 -95.45
Density kg/cum 969.50 783.85 824.28 823.01
156
Exercise

1 5 6
2 4
3 Mixer Pump
1 2 3 4 5 6
Mole Flow kmol/hr
Water 10 0 0 ? ? ?
Ethanol 0 5 0 ? ? ?
Methanol 0 0 15 ? ? ?
Total Flow kmol/hr 10 15 15 ? ? ?
Temperature C 50 70 40 ? ? ?
Pressure bar 1 1 1 1 4 2
Enthalpy kcal/mol ? ? ? ? ? ?
Entropy cal/mol-K ? ? ? ? ? ?
Density kmol/cum ? ? ? ? ? ?

Please use Peng-Robinson EOS to solve this problem.


157
Example 2: Flash Separation

120
T-x
T-y
115

T ( C)
T=105 C 110

o
Saturated Feed P=1atm
105
P=1atm
F=100 kmol/hr 100
zwater=0.5 0.0 0.2 0.4 0.6 0.8 1.0
zHAc=0.5 xWater and yWater

What are flowrates and compositions of the two outlets?


Input Components
Thermodynamic Model: NRTL-HOC
Check Binary Parameters
Association parameters of HOC
Binary Parameters of NRTL
Binary Analysis
T-xy plot

5. Select phase (VLE, VLLE)


1. Select analysis
type (Txy)

6. Specify pressure
2. Select two
component

3. Select 7. Select property method


compositions
basis

4. Specify
composition range
8. click “Run Analysis” to generate the results
Calculation Result of T-xy
Calculation Result of T-xy

Data results

167
Generate xy plot
Generate xy plot (cont’d)
Flash Separation

120
T-x
T-y
115

T ( C)
T=105 C 110

o
Saturated Feed P=1atm
105
P=1atm
F=100 kmol/hr 100
zwater=0.5 0.0 0.2 0.4 0.6 0.8 1.0
zHAc=0.5 xWater and yWater

What are flowrates and compositions of the two outlets?


Add Block: Flash2
Add Material Stream
Specify Feed Condition

Saturated Feed
(Vapor fraction=0)

P=1atm
F=100 kmol/hr
zwater=0.5
zHAc=0.5
Block Input: Flash2
Flash2: Specification

T=105 C
P=1atm
Required Input Complete

1.Click “Next” to check required input completeness

2.Click “OK” to run the simulation


Results Available

177
Stream Results
Stream Results (cont’d)

42.657 kmol/hr
zwater=0.591
zHAc=0.409

T=105 C
Saturated Feed P=1atm
P=1atm
F=100 kmol/hr
zwater=0.5 57.343 kmol/hr
zHAc=0.5 zwater=0.432
zHAc=0.568
EXAMPLE 3: HEAT EXCHANGE (SIMPLE HEATER)
Q: Calculate the enthalpy required to heat the mixture
from 5.2 atm, 50 ⁰C to 5 atm 250 ⁰C using Peng-
Rob model.

Species Flow rate (Kmol/h)


Methane 10
Ethane 10
Propane 20

Using Thermodynamic model calculation that you learn…


• Heat capacity for each component.
• PR EOS calculation algorithm from textbook
• Departure function from ideal gas.
• Matlab program or Excel Calculation.
• ….

180
HEAT EXCHANGE (SIMPLE HEATER)
Using Aspen Plus…

Build in the components

181
HEAT EXCHANGE (SIMPLE HEATER)

Select Peng-ROB model

182
HEAT EXCHANGE (SIMPLE HEATER)

Check the parameters

183
HEAT EXCHANGE (SIMPLE HEATER)

Add the unit, connecting


the material streams…

184
HEAT EXCHANGE (SIMPLE HEATER)

Double click the material


stream on the flow
sheet…

Entering the stream input


page.

185
HEAT EXCHANGE (SIMPLE HEATER)

Double click the heater on


the flow sheet…

Entering the heater input


page.

186
HEAT EXCHANGE (SIMPLE HEATER)

3. Run

1. Input all the condition,


including streams and blocks

2. “Input changed” or “required input


completed”

187
HEAT EXCHANGE (SIMPLE HEATER)

188
HEAT EXCHANGE (SIMPLE HEATER)

Right click the “HEATER”


And, choose “Stream Results…”

189
HEAT EXCHANGE (SIMPLE HEATER)

Right click the “HEATER”,


Click “Result…”

190
HEAT EXCHANGE (SIMPLE HEATER)

The enthalpy required is


then calculated.

191
CALCULATE UTILITY (SIMPLE HEATER)

192
CALCULATE UTILITY (SIMPLE HEATER)

193
CALCULATE UTILITY (SIMPLE HEATER)

194
CALCULATE UTILITY (SIMPLE HEATER)

195
EXAMPLE 4: HEAT EXCHANGE (HEATX)

Hot stream
Inlet T:200℃、Inlet P:0.4 MPa
Flow rate:10000kg/hr
composition:benzene 50%, styrene
20%,EB 20%,water 10%

Cold stream
Inlet T:20℃、inlet P:1.0 MPa
Flow rate:60000 kg/hr。

Hot stream vapor frac = 0


(saturated liquid)
COMPONENTS – SPECIFICATION

197
Thermodynamic Model – NRTL

198
Thermodynamic Model – NRTL

199
ADD BLOCK: HEATX
Feeds Conditions
CLD-IN
Feeds Conditions
HOT-IN

202
BLOCK INPUT
Check result

204
Check result

205
EXAMPLE 5: USING HEATER FOR 2 STREAMS
HEAT EXCHANGE

Q: Calculate the enthalpy required to heat the mixture


from 5.2 atm, 50 ⁰C to 5 atm 250 ⁰C using Peng-
Rob model. Species Flow rate (Kmol/h)
Methane 10
Ethane 10
Propane 20

Now that there’s a stream which needs to be cooled


down from 10 atm, 350 oC. Please use heat stream
to easily calculate the temperature after cooling
down by the above stream.
Species Flow rate (Kmol/h)
Methane 80
206
Input for the Hot Stream

207
Determine Pressure Drop

Negative value specified in


Pressure indicates pressure
drop. You can also specify the
desired output pressure directly.

208
Connecting Heaters

209
Results of Heat Exchange

• Heat exchange amount will be exactly the same, while the positive and
negative value correspond to endothermic and exothermic process.
• No automatic examination for temperature crossing problem using this
technique, so please be careful.
210
EXAMPLE 6: MULTI COMPRESSOR
(MCOMPR)

33 oC 80 oC
1 bar 120 bar

Species Flow rate (Kmol/h)


CO2 99
N2 0.8
H2O 0.2
COMPONENTS – SPECIFICATION

212
MCOMPR - FLOWSHEET

213
SETTINGS FOR MCOMPR

Totally 3 compressors

• Equal pressure ratio: 3 cmprs


have the same pressure ratio
• Equal head: 3 cmprs have the
same work

214
SETTINGS FOR MCOMPR

Specify: the product stream leaves


from the last compressor.

215
SETTINGS FOR MCOMPR

Specify efficiencies for the compressors if you have


more information about these compressors. Setting
for stage 1 = setting for all other stages 216
SETTINGS FOR MCOMPR

Specify cooler temperature (the value indicates the


temperature of the compressed gas after cooler).
Setting for the 1st stage = setting for all other stages 217
STREAM RESULTS

218
RESULTS OF MCOMPR

Although we chose to use equal


pressure ratio, it might not be able to
be exactly the same. Approximate
values will be available.

219
EXAMPLE 7: MULTI HX (MHEATX)

Feed Streams Information


Stream Hot stream Cold stream 1 Cold stream 2
Name HOTIN COLDIN1 COLDIN2
Temperature (oC) -5 -184 -180
Pressure (kPa) 600 120 125
Flow rate (kmol/hr) 250 10 180
Mole N2 0.7811 0.8008 0.9905
fraction O2 0.2096 0.0092 0.0050
Ar 0.0093 0.1900 0.0045
COMPONENTS – SPECIFICATION

221
Thermodynamic Model – PR

222
Thermodynamic Model – PR

223
ADD BLOCK: MHEATX
Feeds Conditions
HOT-IN

225
Feeds Conditions
COLDIN1

COLDIN2
BLOCK INPUT

Use any of the following specifications for material streams:


• Temperature
• Vapor frac
• Temperature change of the stream
• Degrees of superheating
• Degrees of subcooling
• Heat duty
Check result

MHeatX assumes that all unspecified streams have the same


outlet temperature.
228
Zone Analysis Setting

Specify number of zones to be analyzed. (ex: 4 zones


means 5 points of data)
229
Minimum Temperature Difference

Temperature
approach should be
Extra zone because larger than 5 oC
of different cold
stream temperature

230
Thanks for your attention!
PSE Laboratory
Department of Chemical Engineering
National Taiwan University
(化工館 RM307)

Edited by: 程建凱/吳義章/余柏毅/陳怡均/易均正/沈瑋呈/吳采薇


231

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