JSA-010 Mechanical Mintenance and Repair

JOB SAFETY ANALYSIS
Ref: – JSA - 010
Facility / Site: ……………………………………………… Location within Site: …………………….. Permit No: ……………………. Permit Type: ……………… Date: …………………….
Task Description: Mechanical Maintenance & Repair
REQUIRED REFERENCES JSA REVIEW

Have the relevant Procedures, Standards, Guidelines,
Yes N/A
or Safe Work Practices been reviewed? Pending confirmation by the Task Leader of site conditions, I agree that the attached JSA identifies the
significant Task Steps, Hazards, and Controls.
JSA REVIEWER (Supervisor or Designate):

RISK ASSESSMENT
Must existing Procedures or Work Practices be
Yes No Name / Signature: Company:
modified to perform this work?
After mitigation, are there any hazards that continue to WORK SITE VERIFICATION
present a potentially significant risk? (Scenario-Based Yes No
Risk Assessment required)
The Work Team has assessed the worksite conditions and confirms:
 The JSA addresses the applicable hazards and necessary controls.
PPE REQUIRED DURING THIS TASK
 The Team has the appropriate resources (people and equipment) to do the job safely.
HARD HAT SAFETY GLASSES  Others that could be affected by the work have been informed.
FACE SHIELD TASK LEADER:
SAFETY SHOES / BOOTS
GOGGLES
Name / Signature: Company:

FALL PROTECTION
FALL RESTRAINT
COMPLETE THE SECTION BELOW IF THIS JSA IS NOT PART OF A PERMIT PACK
GLOVES:
COTTON Work Team Declaration:
LEATHER I acknowledge that I have reviewed the attached JSA, I understand my roles
and responsibilities, and I will comply with the instructions for this task.
IMPACT PROTECTION
Name (print): Name (print):
Dust mask OTHER (specify):
Work clothes
OTHER PPE (specify):

TASKS/STEPS POTENTIAL HAZARDS HAZARDS CONTROLS HAZARD PORT
(Number) (What could go wrong?) (How can harm be prevented?) MITIGATION STATES
1. Permitting work  Work condition not safe • HSE team to assess continuously the conditions • PTW system
 Procedures and tasks not clear of work in the assigned area • Tool Box Talk
 Lack of supervisory • One person to issue work permits • Certificates
 Miscommunication
• Toolbox talks inspection
 Not correct PPE worn
 Equipment not inspected and certified • Competency of personnel and supervisory for
the activity
• Define hierarchy and reporting flowcharts
• Define proper PPE to be used for the work
• Check inspection certificates of equipment for
the job
2. Parking vehicles in the area  Automotive accident, crush with another parked  Clear area before parking vehicles  PPE
vehicles  Use warning lights  Rear-view mirrors
 Person get crush by reversing vehicle  Slow speed ALARP
 Equipment / structure damage when reversing  Use rear-view mirrors
3. Assemble/Disassemble  Finger / hands injuries, scratch, laceration due to  Wear correct PPE : leather gloves  PPE
mechanical parts sharp edges  Use right tools for the task  First aid kit
 Punch points  Avoid punch points, keep hands off  Correct tools
 Trapped fingers / hands in between gears and / or  Never insert fingers / hands in between
chains or belts chains, belt and gears
 Contact with hot surfaces  Do not operate when surfaces are hot, wear
Electrical shocks leather gloves
 Tool parting and flying to face / eyes  Isolate electricity before operating
 Wear safety glasses, use proper tools
4. Lifting parts  Lifting equipment failure  Check and inspect lifting gears  PPE
 Parts falling on personnel  Never work under suspended parts  First aid kit
 Moving parts hitting workers or equipment  Control lifted parts with ropes / tag lines  High visibility
 Heavy machine hitting ground personnel  Machine operator to watch for ground jackets
 Miscommunication with lifting engine operator personnel  Tag lines
 Trapped hand /finger  Keep heavy machines at safe distance from
the personnel
 Have good communication / visibility with the
lifting engine operator
 Never insert hand / finger in punch points
5. Servicing engines  Splash of hot liquids on hands and face  Do not operate when radiator liquids are hot  PPE
 Splash of acid on hands /fingers or when engine running  First aid kit
 Spill of diesel or oil on the ground  Wear plastic gloves when handling battery  Team carrying
 Manual lifting of heavy loads (cans, batteries) liquids  Dust mask
 Dust, sand coming into eyes and respiratory  Use containments or plastic covers to avoid  Plastic cover
system when cleaning filters spill
 Team carrying loads over 25 Kg
 Wear safety glasses, face shield and dust mask
when using air pressure to clean filters
6. Tyre repair  Vehicle tilt and fall  Set up jack system at correct place  PPE
 Failure of jack system  Use correct and sufficient jack to lift the  First aid kit
 Tyre burst vehicle  Extension bar
 Air hose burst  Do not over pressure tyres, refer to manuals
 Back injuries due to manual lifting  Check air hoses and connections daily
 Slip trip and fall when tying bolts  Team carrying heavy wheels
 Punch points hand / finger injuries  Do not stand on spanners to tighten bolts, use
correct extension bar for higher torque
 Wear leather gloves and safety glasses all the
time
7. Greasing  Skin contact with grease and oil  Wear plastic gloves  PPE
 Person slipping on grease and falling  Do not step on oily and greased surfaces  First aid kit
 Hand slipping from ladder steps  Clean ladder steps before use  Forklift
 Oil splash on face and hands  Wear safety glasses, proceed carefully when  Plastic cover
 Hand / finger burned by hot surfaces filling up oil through hatches
 Back injuries when handling oil drums  Move drums carefully, use forklift for lifting
 Spill of oil and grease on the ground  Do not spill oil and grease on the ground, use
plastic cover or containment to collect drop
8. Housekeeping  Greasing materials remaining on place causing slip  Collect all remaining greasing material from  PPE
trip and fall work place  Trash bins
 Harm to environment caused by spill  Put back tools and equipment in the store and
 Empty cans left at work place workshop
 Used batteries left at work place  Put the used spares and parts into correct
 Spare parts and tools left at workplace trash bin or junk area
 Trash, boxes remain at work place  Clean work place and segregate waste
9. Working in desert  Biological hazards such as reptiles  Use of PPE •MSBI Emergency
 Close supervision response plan (medical
 Poison from the scorpions & snakes
 Long sleeve coverall treatment +
 Personnel missing or lost in the desert
 Safety boots
ambulance)
 Personnel Protests  Communication
 Terrorist Attack  GSM
 Sat phone
 Security accompanying
 Provide sat phone, security spot and radio for
personnel working at uncovered area by
phone.
 Assess the situation as quick as possible and
announcing the state of the emergency
(Emergency or Alert).
 At any security threats call first the ERT leader
mentioned in back of access badge and
emergency contact list.
 In case of any Terrorism threats call first the
ERT leader or the IMT Leader and the
COMPANY Field Security Liaison Officer
mentioned in back of access badge and
emergency contact list
 Delegate someone to make sure that the area
is evacuated.
Name Position Date Signed

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JOB SAFETY ANALYSIS

Ref: – JSA - 010

Task Description: Mechanical Maintenance & Repair

REQUIRED REFERENCES JSA REVIEW

JSA REVIEWER (Supervisor or Designate):

Name / Signature: Company:

OTHER PPE (specify):

Name Position Date Signed

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