TT 1405

TT-1405 3/15e
INSTALLATION INSTRUCTIONS
Original Issue Date: 5/05

Models: Generator Set Controllers: Decision-Makerr 3+, 340, 550, 3000, and
6000
ATS Controllers: M340/M340+ , MPACr 1000, and MPACr 1500
Power Monitor PM340
RSA 1000 (version 2.00 or higher), RSA II, and RSA III
Market: Industrial and ATS
Subject: Converters, Connections, and Controller Setup for Network
Communication
Contents
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 2 13 Device Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 14 Converter, Modbus/Ethernet . . . . . . . . . . . . . 38
14.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
14.2 Converter Module Power Supply . . . . . . . . . . . . . . 39
2 Connection Types . . . . . . . . . . . . . . . . . . . . . . . 7 14.3 Converter Diagnostic LEDs and Troubleshooting 39
14.4 Converter Module Setup . . . . . . . . . . . . . . . . . . . . . 40
3 Connection Hardware . . . . . . . . . . . . . . . . . . . . 10
14.4.1 Install DeviceInstaller Software . . . . . . . 40
3.1 RS-485 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14.4.2 Subnets . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2 RS-232 to RS-485 Port Converters . . . . . . . . . . . . 10
14.4.3 DHCP and IP Addresses . . . . . . . . . . . . 40
3.3 Device Modems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 14.4.4 Converter Setup . . . . . . . . . . . . . . . . . . . . 40
4 Series 340 Device Connection . . . . . . . . . . . . . 12 14.4.5 Network Connection . . . . . . . . . . . . . . . . 40
4.1 Modbus/KBUS Converter Kits . . . . . . . . . . . . . . . . 12 14.4.6 Setting the IP Address and Baud Rate
Using Device Installer . . . . . . . . . . . . . . . 41
4.2 Modbus/KBUS Converter Setup . . . . . . . . . . . . . . 12
14.4.7 Direct Connection . . . . . . . . . . . . . . . . . . . 44
4.3 Modbus/KBUS Converter
14.4.8 Telnet Configuration . . . . . . . . . . . . . . . . . 45
Installation and Connection Procedure . . . . . . . . . 15
14.4.9 Telnet Configuration Screens . . . . . . . . . 47
5 Decision-Maker 3+ Generator Set Controller 14.4.10 Modbus/Ethernet Converter Settings . . 52
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 14.4.11 Address Table (Mapping, Master
Device Only) . . . . . . . . . . . . . . . . . . . . . . . 58
6 Decision-Maker 550 Controller Connection . 21
14.5 SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7 Decision-Maker 6000 Controller Connection 23 14.5.1 SNMP Overview . . . . . . . . . . . . . . . . . . . . 61
14.5.2 SNMP Setup . . . . . . . . . . . . . . . . . . . . . . . 61
8 Decision-Maker 3000 Controller Connection 25 14.5.3 Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9 RSA 1000 Remote Serial Annunciator 14.5.4 Remote Command (Start/Stop) . . . . . . . 62
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 14.5.5 MIB File . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
14.5.6 Alarm Reporting . . . . . . . . . . . . . . . . . . . . 63
10 RSA II and RSA III Connection . . . . . . . . . . . 27 14.5.7 SNMP Message (Alarm) Codes . . . . . . . 64
11 MPAC 1000 ATS Controller Connection . . . 30 14.5.8 Converter Firmware Upgrade Procedure 70
14.5.9 Converter Firmware Downgrade . . . . . . 70
12 MPAC 1500 ATS Connection . . . . . . . . . . . . . 31
15 Connection Diagrams . . . . . . . . . . . . . . . . . . . 70
12.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
12.2 MPAC 1500 Serial Connections . . . . . . . . . . . . . . 31 16 Noise and Wiring Practices . . . . . . . . . . . . . . 78
12.3 MPAC 1500 Ethernet Connections . . . . . . . . . . . . 32
17 Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.4 MPAC 1500 ATS Controller Communications
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Safety Precautions Servicing the transfer switch. Hazardous voltage can
cause severe injury or death. Deenergize all power sources
Observe the following safety precautions while installing before servicing. Turn off the main circuit breakers of all
kits and connecting hardware. transfer switch power sources and disable all generator sets
as follows: (1) Move all generator set master controller
switches to the OFF position. (2) Disconnect power to all
WARNING battery chargers. (3) Disconnect all battery cables, negative
(--) leads first. Reconnect negative (--) leads last when
reconnecting the battery cables after servicing. Follow these
precautions to prevent the starting of generator sets by an
automatic transfer switch, remote start/stop switch, or engine
start command from a remote computer. Before servicing any
components inside the enclosure: (1) Remove all jewelry. (2)
Accidental starting. Stand on a dry, approved electrically insulated mat. (3) Test
Can cause severe injury or death. circuits with a voltmeter to verify that they are deenergized.
Disconnect the battery cables before
working on the generator set. DANGER
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Hazardous voltage.
Disabling the generator set. Accidental starting can
Will cause severe injury or death.
cause severe injury or death. Before working on the
generator set or connected equipment, disable the generator Only authorized personnel should
set as follows: (1) Move the generator set master switch to the open the enclosure.
OFF position. (2) Disconnect the power to the battery charger.
(3) Remove the battery cables, negative (--) lead first.
Opening the power monitor enclosure. Hazardous
Reconnect the negative (--) lead last when reconnecting the
voltage can cause severe injury or death. A transfer switch
battery. Follow these precautions to prevent starting of the
or generator set connected to the power monitor could
generator set by an automatic transfer switch, remote
automatically energize the power monitor or accessories.
start/stop switch, or engine start command from a remote
Disconnect all power sources before opening the enclosure.
computer.
Move the generator set master switch on the controller to the
Disabling the generator set. Accidental starting can OFF position and disconnect the battery negative (--) lead
cause severe injury or death. Before working on the before proceeding.
generator set or equipment connected to the set, disable the
Short circuits. Hazardous voltage/current can cause
generator set as follows: (1) Press the generator set off/reset
severe injury or death. Short circuits can cause bodily injury
button to shut down the generator set. (2) Disconnect the
and/or equipment damage. Do not contact electrical
power to the battery charger, if equipped. (3) Remove the
connections with tools or jewelry while making adjustments or
battery cables, negative (--) lead first. Reconnect the negative
repairs. Remove all jewelry before servicing the equipment.
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.
DANGER
Hazardous voltage.
Disconnect all power sources before
opening the enclosure.
2 TT-1405 3/15
Circuit Board Handling Introduction
Improper removal, installation, transportation, storage, This document contains diagrams and instructions for
or service can damage sensitive electronic connection of the controllers and other devices listed
components. Observe the following guidelines to below to a personal computer (PC) using Monitor III
prevent damage when working with circuit boards or software or for other Modbusr applications. Single or
electronic components. multiple devices can be connected locally or remotely.
D Decision-Makerr 3+ Generator Set Controller

Circuit Board and Electronic Component Handling
D Decision-Makerr 340 Generator Set Controller
D Keep circuit boards or electronic components inside
the antistatic, cushioned factory packaging until D Decision-Makerr 550 Generator Set Controller
installation.
D Decision-Makerr 3000 Generator Set Controller
D Store circuit boards or electronic components in a
clean environment away from moisture, vibration, D Decision-Makerr 6000 Generator Set Controller
static electricity, corrosive chemicals, and solvents. D M340/M340+ ATS Controller
D Disconnect all power sources before removing or D MPACr 1000 ATS Controller
installing circuit boards or electronic components.
D MPACr 1500 ATS Controller
D Wear an approved, grounded, antistatic wrist strap
when handling circuit boards or electronic D PM340 Power Monitor
components. D RSA 1000 (version 2.00 or higher)
D Carefully hold the circuit board by its edges and not by D RSA II
any of its components or electrical contacts.
D RSA III
D Do not drop the circuit board or electronic
components. See Figure 1 for a list of kits covered by these
instructions.
D Do not bend the circuit board, electronic components,
Part Number Kit Description
or electronic component leads.
GM41141-KP1/KP1S Monitor III software
D Do not strike the circuit board or electronic GM41141-KP2/KP2S Monitor III software w/60 Hz device
modem
components using or against a hard object.
GM41142-KP1 Device modem, 220V/50Hz
D Clean dusty or dirty circuit boards with a vacuum GM41143-KP1 Converter, RS-232/RS-485
cleaner or soft, dry brush. GM41143-KP2 Converter, Modbusr/Ethernet
GM41143-KP3 Converter, Modbusr/KBUS *
D Never attempt circuit board repairs, adjustments, or GM41144-KP1 Cable, null modem, 3 m (10 ft.)
modifications other than replacing plug-in service * Required for 340 series microprocessor-based devices only
parts or performing manufacturer-approved
installation or service procedures. Figure 1 Connection Kits
t:ta:001:001:a
Kit Components and Applications:
D Monitor III software kits GM41141-KP1/KP1S include
a 3 m (10 ft.) null modem cable for local connection of
the PC to a device.
D Software kits GM41141-KP2/KP2S include a

120 V/60 Hz 19.2K device modem with cables and
connectors for connection of the device or device
network to telephone lines for remote
communication.
Modbusr is a registered trademark of Schneider Electric.
TT-1405 3/15 3
D Install one Modbusr/KBUS converter module in each D Any PC used to monitor device(s) over the Ethernet
Series 340 device. The Modbus/KBUS converter must be equipped with a network interface card (NIC)
module replaces older communication modules (for or built-in network interface and set up for Ethernet
RS-232 or RS-485) and allows either KBUS or connection. Setting up the Ethernet network and
Modbus communication. connected computers is the responsibility of the user
and is not covered in this documentation. Contact
D Use one Modbus/Ethernet converter kit to connect up your local network administrator for assistance in
to 10 controllers to an Ethernet network. Monitor III setting up your PC for network communication.
software can communicate with only one
Modbus/Ethernet converter at a time. D Check that the PC meets the minimum system
requirements. See the Monitor III Operation Manual
D The Modbus/Ethernet converter can communicate for a list of system requirements.
with a maximum of 4 devices on the Ethernet side
(e.g. a total of 4 computers and/or remote serial D Some computers are not equipped with serial ports.
annunciators connected to the ethernet). A serial port adapter may be required. The Quatech
RS-232 1-port PCMCIA adapter and the Gigaware
D The MPACr 1500 ATS controller is equipped with USB-A to serial cable are examples.
RS-485 and Ethernet ports for communication. It
uses Modbusr protocol and can use baud rates of Modbusr Applications
9600, 19200, and 57600. No Modbusr converters are
required for the 1500 ATS Controller. The generator set controllers, ATS controllers, and
power monitor covered in this document use Modbusr
See the Additional Requirements section for hardware protocol to communicate with Monitor III software and
not included in the kits. the Remote Serial Annunciators.
Read the entire installation procedure and compare the For other Modbus applications, the Modbus master
kit parts with the parts list at the end of this publication must be programmed to read the Modbus registers for
before beginning installation. Perform the steps in the the connected devices. The Modbus registers are
order shown. published in TP-6113, Modbus Communications
Protocol Operation Manual. A system designer trained
Additional Requirements in the application of Modbusr protocol must write and
thoroughly test the program before implementation.
Check the connection types and connection diagrams
for required hardware and cables before beginning the
installation. In some cases, additional hardware or List of Related Materials
cables must be obtained locally. Follow Electronics This document explains converter module kit
Industry Association (EIA) recommendations for cables. installation and hardware connections. For device
setup instructions, refer to the Operation Manuals
D For modem connections, the power system
provided with the units. For the MPACr 1000 ATS
manufacturer offers device modems for the power
system devices, but does not provide PC modems. Controller, refer to the Setup Program Operation
Internal or external PC modems must be obtained by Manual. For Monitor III software information, refer to the
the user through a computer equipment supplier and manual provided with the software kit or the Help
set up according to the instructions provided with the function in the software.
modem.
Figure 2 lists the document part numbers for reference.
D RS-485 connections require Belden #9841 or
equivalent shielded twisted-pair cable, which is not
provided in the kits. Determine the length of cable
required for the application and procure locally.
D Ethernet connections with the Modbus/Ethernet

converter or the MPACr 1500 ATS require
Category 5e network cable with an RJ45 connector.
Check the type of cable and connectors used for the
Ethernet connections at the site. Obtain the cable
and connectors required for the application locally.
4 TT-1405 3/15
Document Description Part Number 1 Overview
Decision-Maker 3+ Controller Operation TP-6161
Manual
The following procedure summarizes the steps required
to connect and configure power system devices for
Decision-Maker 340 Generator Set TP-5829
Controller Operation Manual Modbus communication and monitoring with Monitor III
Decision-Maker 550 Controller software. Read through this summary before starting in
Operation Manuals: order to understand the steps involved and identify the
version 2.10 and higher TP-6200 hardware required.
versions prior to 2.10 TP-6083
Decision-Maker 3000 Controller TP-6694
Operation Manual
Connection and Configuration Summary
Decision-Maker 6000 Controller TP-6750 1. Refer to the connection types in Section 2 to
Operation Manual
identify the type of connection to be used: local,
M340 ATS Controller Operation Manual TP-5569 remote/modem, or remote/Ethernet, to a single
M340+ ATS Controller Operation TP-5664 device or to multiple devices connected in an
Manual
RS-485 network.
Modbus Protocol Operation Manual TP-6113
Monitor III Software Operation Manual TP-6347 2. Refer to the connection diagrams in Section 15 to
MPAC 1000 ATS Controller Setup TP-6135 identify the hardware required for connection.
Program Manual Note which items are are included in the kits and
MPAC 1500 ATS Controller TP--6714 which are customer-supplied; review the
Power Monitor Operation Manual TP-5875 Additional Requirements section and the Parts
RSA 1000 Remote Serial Annunciator TT-1377 Lists in Section 17. Obtain all cables, converter
RSA II Remote Serial Annunciator TT-1485 modules, and device modems required before
beginning the installation and connection
RSA III Remote Serial Annunciator TT-1625
procedures.
SiteTech Software Operation Manual TP-6701
Figure 2 Related Materials Note: Decision-Makerr 340 generator set

controllers, M340/M340+ transfer switch
controllers, and power monitors require the
installation of a Modbus/KBUS converter
module.
Note: Ethernet connections require the use of a

Modbusr/Ethernet converter module for all
devices except the MPACr 1500 ATS
controller.
At the power system controllers and devices:

3. Set up and install Modbus/KBUS converter
modules in any Series 340 devices as instructed in
Section 4.
a. Set the baud rate DIP switch for 9600 or 19200.

All devices in the system must use the same
baud rate.
b. Set the device DIP switches to identify the type

of controller or power monitor.
c. Use the ADDR DIP switches to assign a unique

network address for each device in the system.
d. Connect RS-232 or RS-485 cables to the

converter module as required for the
connection as shown in the connection
diagrams in Section 15.
TT-1405 3/15 5
4. Connect RS-232 or RS-485 cables to any other d. Assign a unique network address to each
devices as instructed in Sections 5 through 12. device in the system.
Also see the connection diagrams in Section 15.
Note: The network addresses for devices
5. Connect the remaining hardware as shown in the equipped with Modbus/KBUS converters
connection diagrams in Section 15. were set in step 3 using DIP switches on the
converter board.
Note: Circuit isolation is recommended for
installations that may be exposed to At the PC:
electrical noise. See Section 16, Noise and
Wiring Practices. 7. Connect the PC as shown in the connection
6. Configure the communication parameters on each
device. Refer to Section 13, Device Setup, and the Note: Installation and connection of the PC
device’s Operation Manual. modem or Ethernet connection will vary
from one application to another and are the
a. Configure each device for Modbus customer’s responsibility. See your network
communications. administrator, if necessary.
b. Set the devices for local or remote 8. For Ethernet networks, use the DeviceInstaller
communications as required for your software to configure the Modbus/Ethernet
application. Use a Local setting for Ethernet converter as instructed in Section 14.
connections.
Note: MPACr 1500 transfer switch controllers do
c. Set the baud rate. All devices in the system not require the Modbus/Ethernet converter.
must use the same baud rate for Modbus
communication. 9. See the Monitor III Software Operation Manual for
instructions to install and use Monitor III software.
Note: Choose 9600 for Series 340 devices using Set the baud rate to match the rate for the
Modbus/KBUS converters. This is the baud connected devices.
rate setting for the KBUS side of the
converter only and does not affect the baud
rate used for Modbus communication with
other devices. The baud rate for the Modbus
side was set in step 3 using DIP switches on
the converter and can be either 9600 or
19200.
6 TT-1405 3/15
2 Connection Types For a single connection to a device within 15 m (50 ft.) of
the PC, use an RS-232 cable to connect a PC to the
A PC can communicate with generator set controllers,
RS-232 port on a device equipped with an RS-232 port.
transfer switch controllers, and power monitors using
The Decision-Makerr 3+ Generator Set Controller and
local, remote (modem), or remote network (Ethernet)
MPACr 1000 ATS Controllers must use RS-485
connections.
connections for Monitor III communications.
Connection Notes: Use an RS-232/RS-485 port converter and an RS-485
cable to connect the PC to:
D A device in the following diagrams is any generator
set controller, transfer switch controller, remote serial D An RS-485 port on a device located up to 1220 m
annunciator, or power monitor listed on page 1 of this (4000 ft.) away from the converter.
document. All devices must be configured for
Modbus communication. D The Decision-Makerr 3+ generator set controller and
MPACr 1000 ATS controller.
D 340-series devices require Modbus/KBUS
converters. D A local area network (LAN) with as many as 247
devices.
D Remote network (Ethernet) connections require a
Modbus/Ethernet converter (all devices except Use Belden #9841 or equivalent shielded twisted-pair
MPACr 1500 controllers). cable for RS-485 connections.
D RS-232 connects up to 15.2 m (50 ft.) from PC’s

serial port.
D Some computers are not equipped with serial RS-232

(RS-232) ports. A serial port adapter may be Device
required. The Quatech RS-232 1-port PCMCIA
adapter and the Gigaware USB-A to serial cable are PC
examples.
RS-232
D RS-485 connects up to 247 devices with a maximum
total cable length of 1220 m (4000 ft.). Obtain Belden
RS-232 to RS-485
#9841 or equivalent cable for RS-485 connections. port converter Device
Use a terminating resistor on the last device in the
network. See the Electronics Industry Association RS-485
PC
(EIA) standards.
D The Decision-Makerr 550 and 6000 controllers can

act as an RS-232 to RS-485 port converter when the RS-232 RS-485
controller is located within 15 m (50 ft.) of the PC.
RS-232 to RS-485
D The Decision-Makerr 3+ Generator Set Controller port converter Device
and MPACr 1000 ATS Controllers must use RS-485
RS-485
connections for Monitor III communications.

PC
D Refer to the connection diagrams in Section 15 of this

Device
document for connection details.
RS-485
Local Connections
A PC can connect directly to a device or network of
Last Device
devices with an RS-232 cable or an RS-232/RS-485 Terminating
port converter and an RS-485 cable. See Figure 2-1 resistor
and the connection diagrams in Section 15.
Figure 2-1 Local Connections
TT-1405 3/15 7
Remote Modem Connections Use a device modem, an RS-232/RS-485 port
converter, and RS-485 cable to connect the following:
The PC and device(s) are connected by modems. The
PC communicates with the device or device network via D Decision-Makerr 3+ Generator Set Controller
a telephone network, and the PC can be located
anywhere a telephone line can be accessed. See D MPACr 1000 and MPACr 1500 ATS Controllers
Figure 2-2 and the connection diagrams in Section 15.
D Up to 247 devices in an RS-485 local area network
For a single connection with up to 15 m (50 ft.) from the (LAN).
device to the device modem, use an RS-232 cable to
Note: The Decision-Makerr 550 and 6000 controllers
connect the device modem to one of the following
can act as an RS-232/RS-485 port converter
devices: when the controller is located within 15 m (50 ft.)
of the device modem.
D Decision-Makerr 6000 Controller
The power system manufacturer offers device modems
D Decision-Makerr 550 Controller
for the power system devices, but does not provide PC
D Decision-Makerr 340 Generator Set Controller modems. Internal or external PC modems must be
obtained by the user.
D M340/M340+ ATS Controller
D Power Monitor
Telephone line
from modem
Telephone RS-232 Device

Device modem
lines
PC
w/modem
Telephone line
from modem
RS-232 RS-485
Telephone RS-232 to RS-485

Device modem port converter Device
lines
RS-485
PC
w/modem
Device
RS-485
Last
Terminating Device
resistor
Figure 2-2 Remote Modem Connections
8 TT-1405 3/15
Remote Network (Ethernet) Connections communication settings, select a Local connection. See
Section 9 and the device Operation Manual.
Many facilities use Ethernet networks to connect
computers and equipment. The Modbus/Ethernet Each Modbus/Ethernet converter can communicate
converter can be used to connect a single power system with up to four IP addresses at a time.
device or network of devices to an existing Ethernet
network. Any remote PC connected to that Ethernet A PC is connected to the site’s Ethernet network. The
network and running Monitor III can then monitor the PC used to monitor the device(s) must be equipped with
device(s). a network interface card (NIC) and set up for Ethernet
connection. Obtain the Ethernet hardware for the PC
Use RS-485 cable to connect the devices together and from your computer equipment supplier.
to connect the device network to the Modbus/Ethernet
converter. See Figure 2-2 and the connection diagrams Setting up the Ethernet network and connected
in Section 15. The converter is assigned a unique IP computers is the responsibility of the user and is not
address to identify the connected device or network of covered in this documentation.
devices. See Section 14 for instructions. In the device
Modbusr
RTU
RS-485
Device
Converter,
Modbusr/Ethernet
IP xx.xx.xx.ee
PC with network Modbusr TCP/IP

interface capability Category 5e
Modbusr MPAC 1500
IP xx.xx.xx.aa TCP/IP ATS Controller
IP xx.xx.xx.gg
Modbusr TCP/IP
Category 5e
Modbusr Ethernet
TCP/IP Network
Modbusr TCP/IP Modbusr

PC with network Category 5e RTU
interface capability Modbusr TCP/IP RS-485
IP xx.xx.xx.bb Category 5e Device
Modbusr
Converter,
RTU
Modbusr/Ethernet
RS-485 RS-485
IP xx.xx.xx.ff
Converter, Modbusr TCP/IP
Modbusr/Ethernet Category 5e
RSA Master IP xx.xx.xx.cc Device
Modbusr
RTU RS-485
RS-485
Converter, Last device

Modbusr/Ethernet Terminating (maximum 10
RSA Slave IP xx.xx.xx.dd resistor devices)
Additional
RSA Slaves
Note: The RSA monitors only one Decision-Maker 3+, 550, or 6000 controller. That controller must have Modbus address=1.
Note: The Modbus/Ethernet converter can connect to a maximum of 10 devices on the Modbus side, and can communicate with
a maximum of 4 devices connected to the Ethernet.
Figure 2-3 Remote Network (Ethernet) Connection
TT-1405 3/15 9
3 Connection Hardware RS-485 cables. Connect one or two RS-485 cables to
the detachable green RS-485 port connector as shown
in Figure 3-1. Connect the 121-ohm termination resistor
3.1 RS-485 Cables across the + and -- terminals of the unused port on the
All RS-485 cables are customer-supplied. Use Belden last device for reliable communication in all installations.
#9841 or equivalent shielded twisted-pair cable for the
1 1
2
2
One Cable Two Cables tt847
1. RS-485 port connector 3. Termination resistor, 121 ohm, 1% metal film, X-6058-27
2. RS-485 cable, Belden #9841 or equivalent
Figure 3-1 RS-485 Cable Connection Details
3.2 RS-232 to RS-485 Port

Converters
RS-232 to RS-485 port converter GM41096 converts
communication signals between the devices or PCs
using different electrical standards.
Locate the external RS-232 to RS-485 converter
module in an interior area in the building or with
equivalent protection from environmental conditions.
1 2
Connect the RS-485 cable to the positive (+), negative
(--), and ground (GND) terminals as shown in 1. RS-232 connection
Figure 3-2. Do not connect to the +12V terminal on the 2. RS-485 connection. Do not connect to the +12V
terminal on the converter. (The converter is powered
converter. (The converter is powered through the PC’s through the PC’s serial port.)
serial port.) Do not use a terminating resistor. tt1405
Figure 3-2 RS-232 to RS-485 Port Converter
10 TT-1405 3/15
3.3 Device Modems When all connections are made and power is available,
place the power switch on front of the modem in the ON
Device modem GM41115 or GM41116 connects an position. The modem’s front panel LEDs should light as
RS-232 line from a power system controller or power shown in Figure 3-4 when there is no communication
monitor to a telephone line. Figure 3-5 shows the activity. Adjust the volume control located on the side of
connectors and DIP switches on a typical device the modem if desired.
modem.
The power system manufacturer configures and Device Modem
programs the device modems. The baud rate is factory GM41115 GM41116
Switch (60 Hz) (50 Hz)
set at 19.2K. Further adjustment or programming
should not be necessary. 1 Down Down
2 Down Down
Device modems are set up to automatically answer
3 Down Down
calls. In the case of operation problems, check the DIP
4 Down Down
switch settings in Figure 3-3. Adjust the DIP switch
settings if needed, disconnect the RS-232 line and 5 Up Up
telephone lines, and turn the power off and then on 6 Down Down
again. If the LED indicators do not match the LED status 7 Up Up
shown in Figure 3-4, replace the modem. 8 Down Down
9 — Down
Locate device modems in an interior area in the building
10 — Up
or with equivalent protection from environmental
conditions. If a standard wall outlet is provided inside an Figure 3-3 Default Modem DIP Switch Settings
ATS or power monitor, the modem can be placed inside
the enclosure. Front Panel LED
Connect the device modem as shown in the connection ARQ/
Modem AA CD RD SD TR CS FAX
GM41115 or
On On Off Off On On Off
Note: The software kits with modems include the GM41116
hardware required to connect any device listed in Figure 3-4 Idle LED Status
these instructions to the modem. Refer to the
connection diagram for your device and select
the cables and connectors required. You will not
need to use all the parts in the kit.
tt847
1 2 3 4 5
1. Telco jack, connects modem to telephone line 4. RS-232 port

2. Telephone jack, optional telephone connection 5. AC adapter jack
3. DIP switches
Figure 3-5 External Modem (typical), Rear View
TT-1405 3/15 11
4 Series 340 Device Connection The Modbus/KBUS converter replaces the RS-232 and
RS-485 communication modules formerly used for
Series 340 devices include the following controllers: KBUS communication in series 340 devices. If your
device is equipped with one of the older communication
D Decision-Makerr 340 generator set controller
modules, remove the old communication module and
D M340/M340+ transfer switch controller ribbon cable before installing the new Modbus/KBUS
converter and ribbon cable.
D Power monitor (PM340)
Follow the instructions in Section 4.2 to set the converter
for KBUS or Modbus communication before installation.
4.1 Modbus/KBUS Converter Kits
Monitor III power system monitoring software uses 4.2 Modbus/KBUS Converter
Modbusr protocol to communicate with connected
generator set controllers, transfer switch controllers,
Setup
and power monitors. All Series 340 devices require the Before installing the converter module inside the device
installation of Modbus/KBUS converter kits to enable enclosure, set the DIP switches on printed circuit board
Modbus communication. GM39556 as described here. See Figure 4-2.
The Modbus/KBUS converter replaces RS-232 and If the DIP switch settings need to be changed after
RS-485 communication modules for the controllers converter module installation, first disconnect power to
listed above. The Modbus/KBUS converter can be the converter module, change the DIP switch settings,
configured for either Modbus or KBUS communication. and then reconnect power to reset the converter
See Figure 4-1. module.
Modbus/KBUS Converter DIP Switch Settings

Series 340 1. Set DIP switch 1 to select the Modbus baud rate.
Device See Figure 4-3.
Note: DIP switch 1 sets the Modbus baud rate,

KBUS at 9600 Baud which must match the baud rates of other
devices in the system. The KBUS baud rate
is set at 9600 through the device
communications settings and can be
Modbus/KBUS different from the Modbus baud rate. See
Converter Section 9.
KBUS at 9600 Baud or 2. Set DIP switches 2 and 3 to identify the type of
Modbus RTU at device. See Figure 4-4. Use the settings for a
9600 or 19200 Baud simple KBUS converter for communication with the
old Monitor II software or other KBUS applications.
KBUS or Modbus 3. Set the ADDR DIP switches 4--8 to assign the
Network network address. See Figure 4-5. Each device in
tt1405 the system must have a unique network address.
Figure 4-1 Modbus/KBUS Converter Function
12 TT-1405 3/15
1 2 3 4
GM39556
9 8 7 6 5
1. P10, ribbon cable connection for 340 generator set and power 5. RS-232 connection P19
monitor 6. RS-485 connection TB1
2. P13, ribbon cable connection for ATS controller 7. LEDs 4 and 5, Modbus data receive and transmit
3. LED3, power KBUS side 8. DIP switches 1--8
4. LED6, power, 5V isolated 9. LEDs 1 and 2, KBUS data receive and transmit
Figure 4-2 Modbus/KBUS Converter Board
DIP Switch Function Setting Switch Settings

1 Modbus baud rate OFF=19200, ON=9600 Output 2 3
2, 3 Device type See Figure 4-4. Device Protocol (DEV1) (DEV2)
4--8 Network address See Figure 4-5. Simple KBUS converter * KBUS ON ON
Figure 4-3 DIP Switch Functions 340 Generator Set Controller [ Modbus OFF ON
M340/M340+ ATS Controller [ Modbus ON OFF
Power Monitor [ Modbus OFF OFF
* For Monitor II or other KBUS applications for all 340 devices
[ For Monitor III or other Modbus applications
Figure 4-4 Device DIP Switch Settings
TT-1405 3/15 13
Network Port Data DIP 4 DIP 5 DIP 6 DIP 7 DIP 8
Address (for reference only) ADDR0 ADDR1 ADDR2 ADDR3 ADDR4
1 00000 on on on on on
2 00001 OFF on on on on
3 00010 on OFF on on on
4 00011 OFF OFF on on on
5 00100 on on OFF on on
6 00101 OFF on OFF on on
7 00110 on OFF OFF on on
8 00111 OFF OFF OFF on on
9 01000 on on on OFF on
10 01001 OFF on on OFF on
11 01010 on OFF on OFF on
12 01011 OFF OFF on OFF on
13 01100 on on OFF OFF on
14 01101 OFF on OFF OFF on
15 01110 on OFF OFF OFF on
16 01111 OFF OFF OFF OFF on
17 10000 on on on on OFF
18 10001 OFF on on on OFF
19 10010 on OFF on on OFF
20 10011 OFF OFF on on OFF
21 10100 on on OFF on OFF
22 10101 OFF on OFF on OFF
23 10110 on OFF OFF on OFF
24 10111 OFF OFF OFF on OFF
25 11000 on on on OFF OFF
26 11001 OFF on on OFF OFF
27 11010 on OFF on OFF OFF
28 11011 OFF OFF on OFF OFF
29 11100 on on OFF OFF OFF
30 11101 OFF on OFF OFF OFF
31 11110 on OFF OFF OFF OFF
32 11111 OFF OFF OFF OFF OFF
Figure 4-5 Network Address DIP Switch Settings (DIP switches 4--8)
Diagnostic LEDs
Six LEDs on the circuit board indicate power and
communication as shown in Figure 4-6.
LED Color Description

1 Amber KBUS (KNET) data receive
2 Amber KBUS (KNET) data transmit
3 Red Power, 3.3V KNET side
4 Amber Modbus data receive
5 Amber Modbus data transmit
6 Red Power, 5V isolated
Figure 4-6 Diagnostic LEDs
14 TT-1405 3/15
4.3 Modbus/KBUS Converter 340 generator set controller and power
monitor only: Connect ribbon cable 352291 to
Installation and Connection P10 on the converter module. See the connection
Procedure diagrams in Section 15.
Set up the converter module using the instructions in 4. Install the converter module.
Section 4.2 before installing the converter.
a. Install the spacers included with the kit on the
Figure 4-8 through Figure 4-16 illustrate converter mounting studs on the device or cover. Use
installation for the different devices. Refer to the Figure 4-7 to identify the correct spacer length
illustrations for your device during installation. for your device.
1. Disable generator sets and disconnect all power Spacer

sources. Device Description Part number
Generator Set Spacer, .25 OD, .937 in. X--712--14
a. Place all generator set master switches in the Controller
OFF position. Power Monitor Spacer, .25 OD, .375 in. X--712--13
ATS Controller Spacer, .25 OD, .625 in. X--712--8
b. Disconnect the power to all battery chargers, if
equipped. Figure 4-7 Spacers
c. Disconnect all generator set engine starting b. Carefully place converter circuit board
battery(ies), negative (--) leads first. GM39556 onto the mounting studs through the
holes provided in the module. Refer to the
d. Disconnect all power sources to transfer corresponding figures shown immediately
switches or power monitors. following this procedure for the circuit board
orientation.
e. Turn off and disconnect the power to all devices
in the system. c. Install a lock washer X-22-7 and a nut X-72-4
on each stud and carefully tighten the nut.
2. Locate ports and prepare to install converter Overtightening the nuts can damage the
modules in each device. module.
a. Open the device enclosure and find the port d. Power monitor only: Place cover 294719
location or module installation location for each from the kit over the module so that the two
device. longer studs pass through the holes provided.
Place a lock washer and a nut on each of the
Use Figure 4-8 through Figure 4-16, shown studs and tighten the nuts to hold the cover on.
immediately after this Installation Procedure, to Overtightening the nuts can damage the cover
determine where to install converter modules and/or the module.
and/or connect cables.
5. Carefully connect the loose end of the ribbon cable
b. Remove protective covers to access the port or included in the kit to the device circuit board as
module mounting location, if required. shown in the corresponding figure.
Note: The device may have a communication ATS controller only: Connect the loose end of
module installed at the converter ribbon cable 294638 to P12 on the controller’s
location. Remove the communication main logic board. See the connection diagrams in
module and ribbon cable. The new Section 15.
converter replaces the old
communication module. Decision-Makerr 340 generator set controller
and power monitor: Connect the loose end of
3. Connect the ribbon cable included in the kit to the ribbon cable 352291 to P9 on the device’s main
converter module.
logic board. See the connection diagrams in
ATS controller only: Connect ribbon cable Section 15.
294638 to P13 on the converter module. See the
connection diagrams in Section 15.
TT-1405 3/15 15
6. Connect the RS-232 or RS-485 cable to each
device. See the connection diagrams in Section
15.
Note: Monitor III software kits include one RS-232

cable: GM16657 for connection to the PC or
GM16658 for connection to the device
modem. Shielded RS-485 cable is
customer-supplied.
7. Replace the covers.
a. Replace the protective covers removed in

step 2 and tighten the cover screws.
b. Close and lock the enclosure doors on all 1

system devices.
8. Make final connections to the PC. See the

tt1405
connection diagrams in Section 15. 1. Converter location inside controller
9. Enable generator sets and restore power. Figure 4-9 Modbus/KBUS Converter Installation for
a. Check that the generator set master switches the 340 Generator Set Controller
are in the OFF position.
1
b. Reconnect power to the battery charger(s), if 3
equipped. 2
8
c. Reconnect the generator set engine starting
batteries, negative (--) leads last. 4
10. Proceed to Section 9 to configure the controller’s

communication parameters. 5
7
Decision-Makerr 340 Generator Set Controller

Modbus/KBUS Converter Kit Installation 6
tt1405
1. Modbus/KBUS Converter PCB GM39556

RUN
OFF/
RESET
AUTO
System Ready
Not In Auto
2. DIP Switches, address
Programming Mode Not Off
Flashing, Local Steady, Remote
3. Main logic board connection, P9
7 8 9
4. Ribbon cable
System Warning RESET
MENU
YES NO MON
System Shutdown
4 5 6 MENU
EMERGENCY
STOP
TUE WED THU
5. Converter connection, P10
Operating Guide To Set Time & Date:
1 2 3 MENU
6. Configuration DIP switches

S Select Local programming mode.
Menu No. Description Press RESET MENU key. FRI SAT SUN
1 Generator Output Press 3, for Time & Date.
2 Operational Records
0 ALARM
O
Press MENU key twice. STOP ENTER
7. RS-485 Connector
3 Time & Date
4 Time Delays Enter Hours:Minutes and AM/PM. LAMP OFF PROG
5 User Defined Functions Press ENTER key. TEST AM/PM RUN
6 Generator System
Press MENU key twice.
7 Engine Status
8 Source History Enter Month--Day--Year.
8. RS-232 Connector
9 Calibration Press ENTER key.
10 Remote Control
11 Programming Mode To Manually Store Set Points:
Select Local programming mode.
VOLTAGE To Enter & Exit a Menu: Press RESET MENU key.
ADJUST Press RESET MENU key Press ENTER key. System Shutdown or
Press MENU key to scan menus. Programming Mode: System Warning Lamp On:
or enter menu number.
Enter code to select mode. Press RESET MENU key, then
Press MENU key. MENU key to view messages.
OFF permits monitoring only.
Figure 4-10 Converter Connections and DIP

MENU key vertically scans menu. Clear System Shutdown conditions,
MENU key horizontally scans menu. Local permits adjustment using then set the MASTER SWITCH to
keypad. the OFF/RESET position.
Press RESET MENU key to exit menu.
Remote permits adjustment using Press RESET MENU key.
Lamp Test: remote computer.
Not In Auto Lamp On:
Press RESET MENU key. To Stop Programmed Engine Run:
To clear, set the MASTER
Switches
Press LAMP TEST key. Press STOP PROG RUN key. SWITCH to the AUTO position.
ADV--5888
Figure 4-8 Decision-Makerr 340 Generator Set

Controller
16 TT-1405 3/15
M340/M340+ ATS Controller
Modbus/KBUS Converter Module Installation X--712--8 (4)
Mount Modbus/KBUS converter module GM39556 on

X--72--4 (4)
mounting studs located below the main controller X--22--7 (4)
housing. If the ATS is equipped with a load shed
accessory KD-35N or DD-35N, mount the converter
GM39556
module over it as shown in Figure 4-14. Install cover
294719 over the assembly as shown in Figure 4-13 or
Figure 4-14.
1
294719
X--6210--4 (5)
2
A
BW-295000
Figure 4-13 Converter Module Installation Details for

ATS Controllers Without Load Shed
Accessory 35N
X--712--2 (4)
X--712--8 (4)
C--294495 (ACC. 35N)
BW-295000A
1. ATS enclosure door
2. Converter module location X--72--4 (4)
X--22--7 (4)
Figure 4-11 Converter Module Location for
M340/M340+ ATS Controllers
GM39556
294719
X--6210--4 (5)
2
WITH ACC. 35N
BW-295000
1
tt1405 ATS Controllers With Load Shed
1. P13 connector on converter board Accessory 35N
2. P12 connector on ATS controller’s main logic board
Figure 4-12 Ribbon Cable Connection
TT-1405 3/15 17
Power Monitor Modbus/KBUS Converter Kit 1 2
Installation
4, 5, 6
tt847
1. Cover. Remove to install converter module
8
Figure 4-15 Converter Module Location and
Connection for the Power Monitor tt1405
9
1. Connector P9
2. Ribbon cable,
3. Connector P10
4. Washer, lock, 0.172 ID x 0.333 in. OD, X-22-7 (4)
5. Nut, hex machine screw, 8-32, X-70-12 (4)
6. Spacer, 0.25 OD, 0.375 in., X-712-13 (4)
7. Converter board GM39556
8. RS-485 connection
9. RS-232 connection

the Power Monitor
18 TT-1405 3/15
5 Decision-Maker 3+ Generator Set 5.2 Network Connection
Controller Connection
DANGER
This section describes how to connect the controller to
other devices in a Modbusr network and set the
controller’s network address.
A red circuit board GM28725 or a blue circuit board

GM64497 is required for Modbus communication with Hazardous voltage.
this controller. See Figure 5-1.
NOTICE
Electrostatic discharge damage. Electrostatic discharge
(ESD) damages electronic circuit boards. Prevent
electrostatic discharge damage by wearing an approved
grounding wrist strap when handling electronic circuit boards
or integrated circuits. An approved grounding wrist strap
provides a high resistance (about 1 megohm), not a direct
short, to ground.
Use Belden #9841 or equivalent cable to connect

tt1285
devices in a network. Connect to the TB5 connector on
1 2 the controller board. See Figure 5-1. Attach to the
1. DIP switches
2. TB5 connector Modbus RS-485 communication connection RS-485 connector as shown in Figure 5-3. Use a
termination resistor on the last device in the network.
Figure 5-1 Decision-Maker 3+ Controller Circuit
Board GM28725 (red board) Also see the network connection diagrams in
Section 15.
5.1 Communications Board Belden #9841

The communications board is required for Modbusr or equivalent TB5 connector
communication with this controller. The -- Connect A to --,
communications board is available either factory- + B to +, and
installed or as a field-installed kit. A ribbon cable GND GND to shield
X-6058-27 --
connects the communications board to the controller’s +
resistor
main logic board. Follow the instructions provided with (121 ohms) GND
the kit to install and connect the board, if necessary. connect
+ to -- on
last device
in network tp6113
Figure 5-3 RS-485 Connection Details
tp6113
Figure 5-2 Communications Board
TT-1405 3/15 19
5.3 Network Address DIP Switches
Modbusr 6 7 8
Each Modbusr device in the network requires a unique
Address Value = 2 Value = 4 Value = 8
address. The Decision-Maker 3+ Controller circuit
board contains eight DIP switches. See Figure 5-1 for 1 Open Open Open
the DIP switch location on the controller circuit board. 3 Closed Open Open
5 Open Closed Open
Use DIP switches 6, 7, and 8 to set the controller’s
7 Closed Closed Open
network address as described below. Figure 5-4 shows
9 Open Open Closed
the DIP switch positions for each address number.
11 Closed Open Closed
Note: The network address for the Decision-Maker 3+ 13 Open Closed Closed
Controller is limited to odd numbers between 1 15 Closed Closed Closed
and 15.
Figure 5-4 Decision-Maker 3+ Controller Network
Push down the end of the DIP switch near the OPEN Address DIP Switches
label to open the switch, or push down the other end to
close it. See Figure 5-5.
1 2 3 4 5 6 7 8
Note: After changing the DIP switch settings, be sure to
power down and then power up the controller
(disconnect and then reconnect the battery or
use the prime power switch, if equipped). The
controller recognizes DIP switch changes only at OPEN 1
powerup.
6126
1. Push this side down to open switch.
Figure 5-5 DIP Switch Open Position
20 TT-1405 3/15
6 Decision-Maker 550 Controller 1 2
Connection
Use the following procedure to connect the hardware. 3
Observe the safety precautions. Also see the network
Ethernet connections require the use of a

Modbus/Ethernet converter module. See Figure 2-3
and Section 14, Converter, Modbus/Ethernet.
Decision-Maker 550 Controller Connection

Procedure
1. Place the generator set master switch in the OFF
position. tt1283
1. Main logic board
2. Disconnect the power to the battery charger, if 2. Modbusr RS-485 port (P20)
equipped. 3. RS-232-C port (P18)
3. Disconnect the generator set engine starting Figure 6-1 Communication Port Locations for the
battery(ies), negative (--) lead first. 550 Generator Set Controller
4. Turn off and disconnect the power to all devices in

550 Controller Main Logic Board
the system.
5. Open the enclosure and locate the connection P20

ports as shown in Figure 6-1 and Figure 6-3.
6. Make connections to the desired controller port(s).

For RS-232 connections, use connector P18. For
RS-485 connections, use the Modbusr RS-485 Connect + to +
connector, P20. -- to --
GND to shield
Note: Connectors P19 and P21 are used for other between devices
applications.
7. Close the controller enclosure.

Belden #9841
or equivalent *
8. Check that the generator set master switch is in the
OFF position.
9. Reconnect the generator set engine starting X-6058-27 resistor

(121 ohms)
battery, negative (--) lead last.
connect + to -- on last
device in network t11405
10. Reconnect power to the battery charger, if
equipped.
Figure 6-2 RS-485 Connector Details
communication parameters.
TT-1405 3/15 21
1 2
ADV-6602B-
1. P19 spare connector for factory use

2. P21 RS-485 KBUS isolated connections
3. P20 RS-485 Modbusr non-isolated connections
4. P18 RS-232 non-isolated connections
Figure 6-3 Decision-Maker 550 Controller Communication Connections Pin Identification
22 TT-1405 3/15
7 Decision-Maker 6000 Controller 11. Proceed to Section 13 to configure the controller’s
Connection
Use the following procedure to connect the hardware.
Observe the safety precautions. Also see the network 1 2

Decision-Maker 6000 Controller Connection

Procedure
1. Press the OFF button on the controller.
2. Disconnect the power to the battery charger, if

equipped.
3. Disconnect the generator set engine starting tt1283

battery(ies), negative (--) lead first. 1. Main logic board
2. Communication ports
4. Turn off and disconnect the power to all devices in
the system. Figure 7-1 Communication Port Locations for the
550 Generator Set Controller
5. Open the enclosure and locate the connection
ports as shown in Figure 7-1 and Figure 7-3.
Connect + to +
6. Make connections to the desired controller port(s). -- to --
For RS-232 connections, use connector P18. For GND to shield
RS-485 connections, use Modbusr RS-485 between devices
connector P19 or P20. See Figure 7-2 and
Figure 7-3.
Belden #9841
7. Close the controller enclosure. or equivalent *
8. Verify that the controller is OFF.
9. Reconnect the generator set engine starting X-6058-27 resistor

(121 ohms)
connect + to -- on last
device in network t11405
10. Reconnect power to the battery charger, if
equipped. Figure 7-2 RS-485 Connector Details
TT-1405 3/15 23
1
ADV-7862C
1. P19 RS-485 isolated connections (DPS, PC with SiteTech, Ethernet converter)

2. P20 RS-485 non-isolated connections (RSA, Ethernet converter)
3. P18 RS-232 non-isolated connections (PC with Monitor III)
Figure 7-3 Decision-Maker 6000 Controller Modbus Communication Ports
24 TT-1405 3/15
8 Decision-Maker 3000 Controller 8. Reconnect power to the battery charger, if
equipped.
Connection
Controller firmware version 2.08 or higher is required for 9. Proceed to Section 13. Use Kohlerr SiteTecht
Modbus communication with this controller. The software and a personal computer connected to
firmware (software) version number is shown in the the controller’s USB port to configure the
controller’s communication parameters. See
controller’s overview menu. See the controller
TP-6701, SiteTech Software Operation Manual, for
Operation Manual for instructions to check the firmware
instructions.
version number. Use Kohlerr SiteTecht software and a
personal computer connected to the controller’s USB
port to update the controller firmware, if necessary. See
TP-6701, SiteTech Software Operation manual, for 1
instructions.
Use the following procedure to connect the hardware.

Observe the safety precautions. Also see the network
2
Decision-Maker 3000 Connection Procedure

1. Main logic circuit board GM65741-
1. Press the OFF button on the controller. 2. P21 for RS-485 communication connection
2. Disconnect the power to the battery charger, if Figure 8-1 Communication Port P21
equipped.
3. Disconnect the generator set engine starting Belden #9841

battery(ies), negative (--) lead first. or equivalent TB5 connector
--
4. Turn off and disconnect the power to all devices in +
the system. GND
--
5. Connect to communication port P21 as shown in +
Figure 8-1. X-6058-27 resistor GND
(121 ohms)
6. Verify that the controller is OFF. connect + to -- on
last device in network
tp6113
7. Reconnect the generator set engine starting
Figure 8-2 Connection Details
TT-1405 3/15 25
9 RSA 1000 Remote Serial Modbus/Ethernet Converter RSA 1000 Isolation
Power Supply Jumper T3
Annunciator Connection
DC adapter provided with Connect T3 to T2
These instructions explain connection of an RSA 1000 converter kit (isolated) (non-isolated)
to communicate with a Decision-Maker 550 or Engine starting battery or Connect T3 to T1
Decision-Maker 3+ generator set controller through an other non-isolated supply (isolated)
Ethernet network. For all other RSA 1000 connections Figure 9-1 RSA 1000 T3 Isolation Jumper
and additional instructions, refer to the instruction sheet
provided with the RSA 1000, TT-1377.
RSA 1000 version 2.00 or higher is required for network

communication. The version number is printed on the
processor on the circuit board. See Figure 9-2. A
service kit is available to upgrade earlier versions of the
RSA 1000 for network communication. RSA 1000
TZ1
+BAT
GND
1
2
3
4
5
6
D1
T4
TB12 T5
The Modbus/Ethernet converter must have firmware
+C1
K1
version 2.0 or higher. See the Device Details screen in D2
10
11
12
7
8
9
L2 D4D6
L1 D3D5
L4
L3
a
C2
the DeviceInstaller software, Section 14.4.
SW1
1
Q1
VR1
5 4 3 2 1 RS--485
JP1
C4
C3
JP2JP3
Y1
HN1
Set RSA DIP switch 5 to the ON position for Ethernet
T1
RN1 R1
Q2 R5 Z3 R10C12
+ R4 Z2 R9C11
28
18
2
T3
R3
R2
C6
GND
29
17
network communication with the Modbus/Ethernet VCC
C5
+
ISOLATRS--485 NON--ISOLATED
Z1 R6 C8
RXD
U3 7
XMIT
R8 C10
R7 C9
TXD
converter. Set DIP switch 4 for master or slave as
U1
39
U2
P30 R12R14 R17U7
R11U4
+
40
C7
needed.
R13R16
3
T2
R15
BARCODE
U9
U8
U5
C16
C15
C14
-- + GND-- + GND
A system can have one RSA master and up to three
P27 RS485
R26 R38
R22 R34
R27 R39
R25 R37
R24 R36
R23 R35
R29 R41
R28 R40
R21 R33
R20 R32
R19 R31
R18 R30
RSA slaves. The converter can have a maximum of 8 RS-485
L7
connections. Refer to Section 14 for instructions to set

the Modbus/Ethernet converter for an RSA master or an P28
DISPLAY
RSA slave.
4 tt1405
Each Modbus/Ethernet converter in the system must 1. DIP switches (ON=closed):

have a different IP address. Obtain IP addresses from #4: ON=master; OFF=slave (address=247)
#5: ON for Ethernet communication
your system administrator. See Section 14. 2. T3 isolation jumper
3. RS-485 connector P27 (RSA 1000)
4. Version number location
Figure 9-2 Connection Details
RS-485
Modbusr TCP/IP
Converter, Category 5e
Converter,
Modbusr/Ethernet
Modbusr/Ethernet
IP xx.xx.xx.aa
IP xx.xx.xx.cc 550 Controller or
RSA 1000 Ethernet Decision-Maker 3+
Master Network Controller
Modbusr TCP/IP RS-485
Address 1
Modbusr TCP/IP Category 5e
Category 5e
RS-485
Notes:
Converter,
Modbusr/Ethernet D Set RSA DIP switch 5 to ON.
IP xx.xx.xx.bb D There can be only one Master RSA.
RSA 1000 D RSA 1000 baud rate = 19200.
Slave Additional Slaves D The RSA 1000 monitors only one Decision-Maker 550 or
Address 247 Decision-Maker 3+ controller. That controller must have Modbus
address=1.
tt1405
Figure 9-3 RSA 1000 Ethernet Network Connections
26 TT-1405 3/15
10 RSA II and RSA III Connection If the RSA demonstrates communication problems or
the master RSA does not see a slave, disconnect power
See Figure 10-1 for connection of an RSA II to a and then reconnect power to the master RSA.
Modbus/Ethernet converter. Notice the master and
slave designations. See Figure 10-2 for RSA III For all other RSA II connections and additional
connections to the Modbus/Ethernet converter. instructions, refer to the instruction sheet provided with
the RSA II, TT-1485.
See Figure 10-3 for RSA II or RSA III Ethernet network
connections. See TT-1625, provided with the RSA III, for complete
RSA III installation, connection, and setup instructions.
Use Kohlerr SiteTecht software to set the Modbus
settings on the RSA II or RSA III. See Section 13, Device
Setup.
GM62554
Figure 10-1 RSA II to Modbus/Ethernet Converter Connection Details
TT-1405 3/15 27
GM62554
Figure 10-2 RSA III to Modbus/Ethernet Converter Connections (Note master and slave designations)
28 TT-1405 3/15
Figure 10-3 RSA Interconnection Diagram, ADV-6990, Sheet 2
TT-1405 3/15 29
11 MPAC 1000 ATS Controller
Connection
1
DANGER
Hazardous voltage.
Short circuits. Hazardous voltage/current can cause

severe injury or death. Short circuits can cause bodily injury
and/or equipment damage. Do not contact electrical
connections with tools or jewelry while making adjustments or
repairs. Remove all jewelry before servicing the equipment.
MPACr 1000 programmable transfer switch controllers

can be connected directly to a personal computer
through an RS-485 connection or connected from a
remote site using modems and RS-485 connections. An
RS-232 to RS-485 converter is required to connect the
controller’s RS-485 connection to the PC serial port or to
tt1349
connect the transfer switch controller to the device 1. Terminal strip TB1 with RS-485 connections
modem. See Section 15 for connection diagrams. 2. Serial port (connection for Setup Program only; do not use for
Monitor III Program)
Note: Version 1.21 or higher of the ATS controller’s
application software is required for the Monitor III Figure 11-1 MPACr 1000 ATS Controller (cover
program to communicate successfully with the removed)
transfer switch. Check the software version
number in the System Information data window.
See the Monitor III software Operation Manual for
instructions.
TRANSFER
Use the following procedure to connect up to 247 PRE-SIGNAL
10A@30VDC/250VAC
transfer switches in an RS-485 network.
PROGRAM-
MABLE OUTPUT
Transfer Switch Network Connection Procedure
2A@30VDC/250VAC
1. Locate terminal strip TB1 on the controller’s main

logic board. See Figure 11-1. PROGRAM-
MABLE INPUT 1
2. Connect the incoming RS-485 cable to terminals

TB1-11 and TB1-12. Connect the cable shield to PROGRAM-
MABLE INPUT 2
the ground terminal, TB1-10. See Figure 11-2.
MODBUS RS485
3. If there is more than one transfer switch in the B
(+)
network, connect the outgoing RS-485 cable to A (--)
terminals TB1-14 and TB1-15. Connect A (--) to
A (--) and B (+) to B (+). Connect the cable shield to MODBUS RS485
B
the ground terminal, TB1-13. (+)
A (--)
4. Tighten the connections to 0.5 Nm (4.4 in. lb.).

GM22366
Figure 11-2 Terminal Strip TB1 Connections
30 TT-1405 3/15
12 MPAC 1500 ATS Connection Note: Modbusr applications other than Monitor III
software require a Modbus software driver
Note: For communication connection information for written by a trained and qualified systems
Decision-Makerr MPAC 750, 1200, and 1500 programmer.
controllers that were introduced in March, 2014,
refer to the Operation Manual provided with the The USB port is used only for file transfer between the
transfer switch. Also see the network connection controller and a memory device. See the Transfer
diagrams in Section 15. Switch Operation and Installation Manual for
instructions to transfer files through the USB port.
12.1 Introduction
The MPACt 1500 transfer switch controller has three
12.2 MPAC 1500 Serial Connections
types of communications connections: one or two Use serial connections to TB2 on the controller’s logic
RS-485 serial ports, an Ethernet port, and a USB port. board to connect the transfer switch to a personal
See Figure 12-1. The Modbus/Ethernet converter is not computer, the optional ATS remote annunciator, a
required for this controller, except in applications that Modbus network, or the Modbus/Ethernet converter
use Simple Network Management Protocol (SNMP). (required only for SNMP). System monitoring and
control using Monitor III software requires serial
1 connection to a personal computer as described in this
section. See Figure 12-1 for the location of TB2.
The serial ports are isolated RS-485 ports with

2 connection speeds of 9.6, 19.2, and 57.6 kbps. Use
shielded twisted-pair cable to connect to the RS-485
Logic
Board 3 connectors on the main logic board terminal strip TB2 for
-- + serial connections. For connection to a PC, use RS-485
to RS-232 converter GM41096 and connect to the PC’s
-- + serial port.
Connect the Modbus input and output to the terminals

shown in Figure 12-2. Use #12-24 AWG twisted-pair
Power wire. Belden cable #9841 or equivalent is
Board
recommended. Connect the shield to ground. Tighten
the connections to 0.5 Nm (4.4 in. lb.).
GM46733
1. RS-485 connection TB2 (one or two ports)

2. Ethernet connection RJ-45P13
3. USB connection P12 (for file transfer only)
Figure 12-1 Communication Connections (controller

cover removed for illustration only)
Use Ethernet or serial connections to connect the

transfer switch to a personal computer for system
monitoring and control using Monitor III software or
other Modbus applications. The controller uses
Modbusr TCP/IP communication protocol over the 6431
Ethernet port, and Modbusr RTU communication

protocol over the serial ports. The Modbus registers are Customer connections
available in the Modbus Protocol manual. See the List of Note: Controller may have one or two ports.
Related Materials. Figure 12-2 Main Logic Board Modbus RS-485
Connections to TB2
TT-1405 3/15 31
12.3 MPAC 1500 Ethernet Use the Setup menus to assign a port number, IP
address, and subnet mask number. The controller may
Connections have a default IP address assigned at the factory for test
The MPACr 1500 transfer switch can be connected to a purposes. Change the IP address to an address
building’s Ethernet network to communicate with owned by the user. See Section 12.4 for instructions to
personal computers connected to the same subnet. set the communication parameters.
The MPACr 1500 ATS controller does not require a
The MPACr 1500 controller does not operate as a
Modbus/Ethernet converter for Ethernet connection.
Modbus-to-Ethernet converter for other devices in a
Note: Contact your local network administrator for network. For multiple device networks connected to the
assistance with network connections and setup. personal computer through the Ethernet, use a
Modbus-to-Ethernet converter for the other devices in
Ethernet Port. The Ethernet port is a standard RJ-45 the network. See Figure 12-3.
female plug on the controller’s main logic board. See
Figure 12-1 for the location of the Ethernet port. Use The controller can communicate with up to eight (8)
Category 5e or better cable to connect the controller to simultaneous TCP/IP (ethernet) connections. If anyone
the building’s network. The Ethernet connection allows attempts to establish a ninth connection, the first
the controller to communicate with a personal computer connection that was established will be dropped. These
on the network to run Monitor III Software or other eight connections do not include the two RS-485 serial
Modbus applications. ports. In the extreme case, eight users may be
communicating with the controller via TCP/IP network
A crossover cable can be used to connect the ATS connections and two may be communicating through
controller directly to a PC through the Ethernet port. serial ports 0 and 1, for a total of ten communication
channels. As the controller is asked to communicate
Note: For an Ethernet connection, obtain an IP address with more and more outside devices, its performance
and subnet mask number from the local system will slow down.
administrator.
MPAC 1500
Modbusr TCP/IP ATS Controller
Category 5e IP xx.xx.xx.cc
Modbusr Ethernet
TCP/IP Network
PC with network Modbusr TCP/IP

interface capability Modbusr
Category 5e
RTU
IP xx.xx.xx.aa RS-485
Device
Modbusr
TCP/IP Converter,
Modbusr/Ethernet
IP xx.xx.xx.dd RS-485
Device
PC with network
interface capability
IP xx.xx.xx.bb
RS-485
Note: The PC and the ATS must be on the same subnet.
Note: A crossover cable can be used to connect the PC to the ATS Last device
controller through the Ethernet port. (maximum 10
devices)
Note: The Modbus/Ethernet converter can communicate with up to 4 PCs Terminating
resistor
and/or RSAs connected through the Ethernet.
Note: The MPACr 1500 ATS controller can communicate with up to 8 PCs
connected through the Ethernet.
Figure 12-3 Ethernet Connections to Multiple-Device Network
32 TT-1405 3/15
12.4 MPAC 1500 ATS Controller 12.4.1 Serial Communication
Communications Setup Set the following communication parameters for serial
communication. Also see Figure 12-5.
Use the communications setup screen to set the
communication parameters for serial or Ethernet Baud Rate, Port 0 and 1. Required for serial
connections. See Figure 12-4. The controller uses connections. The baud rate must match the baud rate of
Modbusr communication protocol. the connected PC.
Modbus Server, Port 0 and 1. Enable one or both

serial ports for Modbus communication.
Modbus Addr, Port 0 and 1. Assign a unique address

between 001 and 247 to each serial port.
Communications Setup Communications Setup MODBUS Server TCP

MODBUS Server TCP Enabled/Disabled
B Y " Main B Y " Back Back Save
Communications Setup MODBUS Server Port #

MODBUS Server Port # Enabled/Disabled
B Y " Back Back Save
Communications Setup MODBUS Addr Port #

MODBUS Addr Port # ???
Communications Setup Baud Rate Port #

Baud Rate Port # ?????
9600
B Y " Back Back Save 19200
57600
Communications Setup MODBUS TCP Unit ID
MODBUS TCP Unit ID ???
Communications Setup IP Address

IP Address ???.???.???.???
Communications Setup Subnet Mask

Subnet Mask ???.???.???.???
Figure 12-4 Communications Setup
TT-1405 3/15 33
Needed for Connection Type:
Remote
Serial
Setting Range Serial (modem) Ethernet Notes
Modbus Server TCP Enabled or X Enable for network communication through the Ethernet
Disabled port.
Modbus Server Port 0 Enabled or X X Enable for Modbus communication through serial port 0 on
Disabled the main logic board.
Modbus Server Port 1 Enabled or X X Enable for Modbus communication through serial port 1 on
Disabled the main logic board.
Modbus Addr Port 0 001-247 X X Address for RS-485 serial port 0 (on the logic board).
default 1 Each port must have a different address.
Modbus Addr Port 1 001-247 X X Address for RS-485 serial port 1 (on the logic board).
default 2 Each port must have a different address.
Baud Rate Port 0 9600, 19200, X X

57600 Baud rate in bits per second for serial communication
between the controller and a personal computer’s COM
Baud Rate Port 1 9600, 19200, X X port.
57600
Modbus TCP Unit ID — X Factory-set to 3. A unit ID is required for Modbus over

TCP communication. The unit ID for TCP communication
is analogous to the Modbus address for serial
communication through the RS-485 ports.
IP Address — X Obtain from your local network administrator. Every device
on the network must have a unique IP address.
Subnet Mask — X Obtain from your local network administrator.

MAC Address Factory-set X Hardware address, entered at the factory. Not adjustable.
Appears only in the Communications View screen.
Figure 12-5 MPACr 1500 ATS Controller Communication Parameters
12.4.2 Ethernet Communication Modbus TCP Unit ID. A unit ID is required for Modbus
over TCP communication. The unit ID for TCP
Work with your local network administrator to set the communication is analogous to the Modbus address for
following communication parameters for Ethernet serial communication through the RS-485 ports.
communication. Also see Figure 12-5.
IP Address and Subnet Mask. The transfer switch
Modbus Server TCP. Enable TCP if the transfer switch may have a default IP address assigned at the factory.
is connected to a network for TCP/IP communication Change the IP address to an address owned by the
(for example, Ethernet communication). user. Obtain an IP address and subnet mask
information from the local network administrator.
Modbus Address. Assign a unique Modbus address to
each device on the network. Monitor III software MAC address. The MAC hardware address is
requires a unique Modbus address to identify the factory-set. It can be seen in the View>Communications
controller. Record the address to enter into Monitor III Setup screens but not viewed or changed in the setup
software. menus.
34 TT-1405 3/15
13 Device Setup D The Master/Slave DIP switch on the RSA 1000 sets
the network address. Setting the DIP switch to the
To configure the devices for communication, set the slave position for RSA 1000 slave devices sets the
communications parameters as shown in Figure 13-1. network address to 247.
Refer to the device Operation Manual for instructions.
See List of Related Materials. D Use network address 1 for a controller that
communicates with one or more RSA 1000 remote
To view and adjust settings on the serial annunciators through an Ethernet network.
Decision-Makerr 3000 controller, use Kohler
SiteTecht software and a personal computer Baud Rates
connected to the controller through the USB port. See
TP-6701, SiteTech Software Operation Manual, for D All connected devices must use the same
instructions. Modbus baud rate.
See Section 12.4 for MPACr 1500 ATS controller D For Monitor III software, the baud rate must be set at
communications settings. each device and also entered into the Monitor III
program on the computer. All connected devices and
the computer must use the same baud rate.
Important Notes About Network Addresses and
Baud Rates D For Series 340 controllers, the Modbus/KBUS
converter’s Modbus baud rate must match the baud
Note the following when setting the device network
rate of other devices in the system. The 340
addresses and baud rates.
controller’s KBUS baud rate must be set at 9600 and
may be different from the Modbus baud rate.
Network Addresses
D The baud rate for the Decision-Makerr 3+ Controller
D The network address for the Decision-Makerr 3+
is fixed at 19200. Any site that includes a
Controller is limited to odd numbers from 1--15. Decision-Maker 3+ Controller must use a baud rate of
19200 for all devices.
D The network address for Series 340 devices is limited
to numbers from 1 to 32 by the Modbus/KBUS D The baud rate for the RSA 1000 is fixed at 19200. A
converter. Modbus/Ethernet converter connected to an
RSA 1000 must be set for a baud rate of 19200.
D Network address 247 is reserved for RSA 1000 slave
devices. Do not assign network address 247 to any
other device.
TT-1405 3/15 35
13.1 Communication Settings
The following table summarizes the communication settings for various devices.
Device Menu or Index Parameter Setting
DEC 6000 Menu 13, Protocol MODBUS 0 for ports P18 (RS-232) or P20 (RS-485)
Generator Set Communications MODBUS 1 for port P19 (RS-485 ISO)
Controller
Modbus On Line YES
Connection Type Single or Converter], as appropriate for your connection
type.
Primary port Choose the port connected to the Modbus master. P18
(RS-232) is chosen automatically if Converter] is
selected for the connection type.
Address Use a unique network address between 1 and 247 for
each unit. Use 1 for a single connection. Do not use 0
(zero).
Baud rate 9600 or 19200. Must match the PC and all devices in
the system.
DEC 3000 SiteTech Address Use a unique network address between 1 and 247 for
Generator Set Modbus Group each unit. Use 1 for a single connection. Do not use 0
Controller (zero).
Baud rate 9600, 19200, 38400, or 57600. Must match the PC and
all devices in the system.
DEC 550 Menu 13, Modbus On Line YES
Generator Set Communications Connection Type Single or Converter], as appropriate for your connection
Controller type.
Primary port Choose the port connected to the Modbus master.
RS-232 is chosen automatically if Converter] is selected
for the connection type.
Address Use a unique network address between 1 and 247 for
each unit. Use 1 for a single connection or for a
controller communicating with an RSA 1000 through the
Ethernet. Do not use 0 (zero).
Baud rate 9600 or 19200. Must match the PC and all devices in
the system.
DEC 3+ DIP Switches Address Set to an odd number from 1 to 15 (maximum of 8
Generator Set addresses). Use 1 for a controller communicating with
Controller an RSA 1000 through the Ethernet. See Section 5.3.
N/A Baud rate 19200 (not adjustable). Must match the PC and all
devices in the system.
DEC 340 Menu 10, Remote Control: Online? YES
generator set Remote Control Remote Control: Local, Select the appropriate setting for your connection type.
controller LAN, Remote, or Remote Use Local for Ethernet connections. See Section 2.
Area Network?
Address Any *
Baud rate 9600 [
* The network address for Series 340 devices is set using DIP switches on the converter module and will override the network address on the
controller. See Section 4.2.
[ This baud rate must be set at 9600 to match the KBUS side of the Modbus/KBUS converter. It may be different from the Modbus baud rates of
other devices in the system. (The Modbus baud rate is set using a DIP switch on the converter. See Section 4.2.)
] The Converter selection on the 550 controller sets the controller to act as an RS-232 to RS-485 converter. Do not select the Converter setting on
the 550 if the Modbus/Ethernet converter is used.
(Table continues on next page.)
36 TT-1405 3/15
Device Menu or Index Parameter Setting
MPAC 1500 Communications See Section 12.4. See Section 12.4.
ATS Controller Setup screen
MPAC 1000 Setup Program Address Use a unique network address for each unit. Use
ATS Controller (see the Setup numbers between 1 and 247. Use 1 for a single
Program connection. Do not use 0 (zero).
Operation Baud rate 9600 or 19200. Must match the PC and all devices in
Manual) the system.
M340/M340+ Index 13, Remote Control, On-Line? YES
ATS Controller Remote Control Local, LAN, Remote, or Select the appropriate setting for your connection type.
and Monitoring Remote Area Network Use Local for Ethernet connections. See Section 2.
Settings
Address Any *
Baud rate 9600 [
Power monitor Menu 8, On Line YES
(PM 340) Remote Control Local, LAN, Remote, or Select the appropriate setting for your connection type.
Remote Area Network Use Local for Ethernet connections. See Section 2.
Address Any *
Baud rate 9600 [
RSA 1000 DIP Switch 4 Master/Slave ON for master, OFF for slave
DIP Switch 5 Connection ON for Ethernet connection.
N/A Baud rate 19200 (not adjustable). Must match the
Modbus/Ethernet converter baud rate.
RSA II Modbus group Modbus Baud Rate 9600, 19200, 38400, or 57600 bps. Must match the PC
RSA III (use SiteTecht and all devices in the system.
software) Is Modbus Master Yes for master, No for slave
Modbus Slave Address Use a unique address between 1 and 247.
Modbus Timeout Factor Default = 5. Adjust from 1 (fast) to 10 (slow) if
necessary.
* The network address for Series 340 devices is set using DIP switches on the converter module and will override the network address on the
controller. See Section 4.2.
[ This baud rate must be set at 9600 to match the KBUS side of the Modbus/KBUS converter. It may be different from the Modbus baud rates of
other devices in the system. (The Modbus baud rate is set using a DIP switch on the converter. See Section 4.2.)
] The Converter selection on the 550 controller sets the controller to act as an RS-232 to RS-485 converter. Do not select the Converter setting on
the 550 if the Modbus/Ethernet converter is used.
Figure 13-1 Device Communication Settings
TT-1405 3/15 37
14 Converter, Modbus/Ethernet
2
The Modbusr/ Ethernet converter allows the
connection of a device or a network of devices to an
Ethernet network. The connected controller(s) can then 1
3
be monitored using Monitor III software installed on a
personal computer connected to the same Ethernet
network. 4
The setup and maintenance of the Ethernet network is

the user’s responsibility. Contact the network
administrator for assistance and information needed for
the converter module setup in Section 14.4.
Write down the MAC address printed on the converter tt1405
label. It consists of 6 pairs of alphanumeric characters 1. RJ45 connector, P33, with network LEDs
(for example, 00--20--4A--84--08--B8). See Figure 14-1. 2. Terminal block, P32, for RS-485 and power connections
3. MAC (hardware) address
Note: You will need the MAC address later for the 4. Power, TX, and RX LED location
converter setup procedure.
Figure 14-1 Modbusr/ Ethernet Converter
14.1 Connections
Category 5e
Check the type of cable and connectors required to Network Cable
(customer-supplied) Ethernet
connect the converter to the Ethernet network at the site.
Network
Modbus/Ethernet
Converter to PC Converter
Connect the converter to a personal computer for

converter module setup. Connect directly to the PC or
over the Ethernet as described below. See Figure 14-2.
The converter can be connected directly to the PC using GM46845 crossover
a crossover cable for converter setup or local cable (provided)
monitoring. Converter kits include a 0.9-m (3-ft.)
crossover cable, GM46845, for direct connection to the Modbus/Ethernet PC with NIC
Converter
PC’s network interface card. Connect the crossover
cable to the converter’s RJ45 connector P33. See
Figure 14-1. Note: Do not use crossover cable GM46845 to
connect the converter to the Ethernet
The converter can also communicate with the PC over network connection. tt1405
an ethernet connection. Use the converter’s RJ45

connector P33 for Ethernet connection. See Figure 14-2 Converter Connection to a Personal
Figure 14-1. Use customer-supplied category 5e cable Computer
to connect to the Ethernet network. The PC must be
connected to the same subnet as the Modbus/Ethernet
converter. See Section 14.4.2, subnets.
Note: Do not use crossover cable GM46845 to connect

the converter to the Ethernet network connection.
See Figure 14-2.
Converter to Device
Refer to the connection diagrams in Section 15.
Connect the device or device network to the converter
using RS-485 cable. Belden #9841 shielded
twisted-pair cable is recommended. Connect to
terminal block P32 on the converter. See Figure 14-1.
38 TT-1405 3/15
14.2 Converter Module Power AC Power Connection
Supply A power adapter is included with the converter kit. For
AC power, connect the power adaptor to power
The converter module requires a power supply of connection terminals DC1 and DC2 on terminal block
120 VAC or 12--24 VDC. Connect to the generator set P32 as shown in Figure 14-3.
engine starting battery or to 120VAC power as
described below.
DC Power Connection
Connect the DC1 and DC2 terminals on the converter
module to the generator set’s engine starting battery
See Figure 14-3 for the power connection terminals.
5
1
6
3
Use the plastic tool provided to facilitate
2 wiring the RS-485 connections.
7
GM55397
1. RS-485 connection to controller or RSA 4. RX LED3, Yellow

2. Connect to 12--24 VDC power supply or AC adaptor 5. TX LED2, Green
GM41708 (not polarity-sensitive) 6. PWR LED1, Red
3. Category 5e connection to Ethernet network OR crossover 7. Communication LEDs on the RJ45 connector
cable GM46845 direct to PC
Figure 14-3 Converter Connections
14.3 Converter Diagnostic LEDs LED Color Indication

and Troubleshooting PWR Red Lights to indicate power to the
converter.
LEDs indicate converter operation as shown in TX Green Flashes to indicate Modbus data is
Figure 14-4. See Figure 14-3 for the LED locations. being transmitted.
Network LEDs on the RJ45 connector indicate RX Yellow Flashes to indicate Modbus data is
communication on the Ethernet network side. TX and being received.
RX LEDs indicate communication on the Modbus side. RJ45 Amber LEDs on the RJ45 connector light to
If neither the TX nor the RX LEDs flashes, check the or indicate network communication on the
Green Ethernet side. Lights will flicker when
converter power, connections and settings. If only one communicating.
of the TX or RX LEDs flashes, check the connected Figure 14-4 Converter LEDs
devices on the RS-485 side.
TT-1405 3/15 39
14.4 Converter Module Setup 14.4.3 DHCP and IP Addresses
Connect the converter module to a personal computer Converters with version 3.0 firmware support DHCP
as described in Section 14.1. Contact the local network (dynamic host configuration protocol). DHCP is a
administrator for assistance with the following protocol used by networked devices to obtain IP
procedures. addresses and other parameters such as the default
gateway and subnet mask.
14.4.1 Install DeviceInstaller Software When using the converters in DHCP mode, the network
administrator must assign the converter’s MAC address
DeviceInstaller software is included with the
to a fixed IP address in the network to ensure that the IP
Modbusr/Ethernet converter module. Install the
address will not change. The assigned address will be
software on a PC that is connected to the same subnet
used by other Kohler products (Monitor III, RSA 1000,
as the converter module. See Section 14.4.2, Subnets.
other converters, etc.) to establish communication with
In order to install the DeviceInstaller software, the the products on the converter.
installation program requires the .NET Framework
To select DHCP, assign IP address 0.0.0.0 to the
version 1.1.4322 or later. It can be downloaded free
converter. To use the converter as fixed/assigned IP,
from Microsoftr. If version 1.1.4322 is not already
simply enter an IP address other than 0.0.0.0. See
installed, the installation program will ask if you wish to
Section 14.4.6 for instructions to assign an IP address to
install it. The computer must be on an Internet-enabled
the converter.
network to download the file.
Note: Obtain IP addresses from your local network
Note: The appearance of some screens may vary with
administrator. Verify that the IP address is not
different versions of the DeviceInstaller software.
used by another device on the network.
14.4.2 Subnets 14.4.4 Converter Setup

For converter setup, the PC must be connected to the
The converter can be connected to the PC through the
same subnet as the Modbus/Ethernet converter.
network or through a crossover cable. See
Subnets divide a network into groups differentiated by
Section 14.1. The converter can be set up using the
different IP address groups. No routers or gateways can
DeviceInstaller software provided with the converter
exist between the PC and the converter.
module kit, or by using the Telnet command at the
If the DeviceInstaller program reports a subnet issue command prompt.
with the PC, write down the IP address for the PC and
Option 1: Connect to a network that supports DHCP.
then change it to a temporary static IP address on the
See Section 14.4.5.
same subnet as the converter.
Option 2: Connect directly to a PC using the crossover
Note: Be sure to write down the PC’s IP address before
cable. See Section 14.4.7.
changing it. You may need to change it back after
you have finished setting up the converter.
14.4.5 Network Connection
Consult the Windows Help files on your PC or your
network administrator for instructions to change the IP To establish the initial connection with the converter
address on the PC. when it is connected to a network that supports DHCP:
Click the Help button in the DeviceInstaller program or 1. Use a CAT-5 ethernet cable to connect the
the button labeled TCP/IP Tutorial on the converter to the network.
DeviceInstaller Assign IP Wizard windows to display
additional information on IP addresses and subnets. 2. Using DeviceInstaller software (provided with the
converter kit), search the network for the
converter’s MAC address. See Figure 14-6. Once
the converter has been found, use the telnet
feature in Device Installer to setup the converter.
Microsoftr is a registered trademark of Microsoft Corporation. Proceed to Section 14.4.6 for instructions.
40 TT-1405 3/15
14.4.6 Setting the IP Address and Baud assigned, proceed to step 6. If the device does
Rate Using Device Installer have an IP address assigned, proceed to step 7.
Use DeviceInstaller Software to assign an IP address to 6. If the device does not have an IP address already
the Modbus/Ethernet converter and set the converter’s assigned:
baud rate. The Modbus/Ethernet converter and all
a. Make sure NONE of the devices listed are
connected devices must use the same baud rate.
highlighted by clicking in the white area below
The converter may have a default IP address assigned the list of devices.
at the factory for test purposes. Change the IP address
b. Click the button labeled Assign IP in the
to an address owned by the user. Use the following DeviceInstaller toolbar. It has a picture of a
procedure to change the IP address to an address globe with a plug in it. See Figure 14-6.
provided by the local network administrator.
c. Enter the converter’s hardware address (MAC
Use DeviceInstaller to Connect to the Converter address) in the first Assign IP Address window.
See Figure 14-5. The MAC address is printed
1. Launch DeviceInstaller from the Windows on the converter’s label. It is OK to enter
Start buttonProgramsDeviceInstaller dashes between each pair of characters and
DeviceInstaller. the letters are not case-sensitive.
2. In the DeviceInstaller menu on the top of the d. Click Next and go to Step 8.
opening screen, click View  Details. If the
devices are already displayed in detail format,
nothing will change.
3. Click the button labeled Search on the left side of

the DeviceInstaller toolbar. It has a picture of a
magnifying glass. See Figure 14-6.
4. In the list of displayed devices, find the device with 1

the hardware address that matches the MAC
address printed on the external label of the
Modbusr/Ethernet converter. It will consist of 6
pairs of alphanumeric characters separated with
dashes and is displayed in the column labeled
Hardware Address. The Type column will show
XPort or XPortIAP. tt1405
1. Type the converter’s hardware (MAC) address here and

Procedure to Set the IP Address click Next.
5. Check the IP address column for the converter. If Figure 14-5 Enter Hardware (MAC) Address
the device does not have an IP address already
1 2
3 4
1. Search button 3. IP address
2. Assign IP button 4. Hardware (MAC) address tt1405
Figure 14-6 DeviceInstaller Opening Screen
TT-1405 3/15 41
7. If the device does have an IP address assigned, 9. See Figure 14-8. Type in your IP address, subnet
follow these steps to change it to an address owned mask, and default gateway in dotted decimal
by the customer: notation. Check with your network administrator
for this information. The Subnet mask will fill in
a. Click once on the line of the device to be automatically, but it should be verified. You may be
changed. It should become highlighted. See able to use the recommended mask and leave the
Figure 14-6. If you accidentally double-click a gateway blank. Click Next.
dialog box will appear. Click the Cancel button
to close it. Note: Write down the IP address. You will need to
enter it into the Monitor III program later.
b. Click the button labeled Assign IP in the
DeviceInstaller toolbar. It has a picture of a
globe with a plug in it. See Figure 14-6.
c. Go to Step 8.
8. Select Assign a Specific IP Address in the

Assignment Method window, and click Next. See
Figure 14-7.
tt1405
1. Obtain this information from your network administrator and
type it in. Click Next.
Figure 14-8 IP Settings
Note: Anytime before you click the Assign button in the

next step, you can click Cancel to discard the
settings and close the wizard.
tt1405
1
10. Click the Assign button in the next window to assign
1. Select Assign a Specific IP Address and click Next. the IP settings, or click Cancel to discard changes
and close the wizard. See Figure 14-9.
Figure 14-7 Assignment Method
11. After the IP address has been assigned, click the
Finish button on the bottom of the Wizard window.
Figure 14-9 Assignment
42 TT-1405 3/15
Procedure to Set the Baud Rate
Use the DeviceInstaller program to check and change
the baud rate if necessary using the following steps.
1. Highlight the converter on the list of devices found

on the network. See Figure 14-6. 1
2. Double click on the device line to bring up the

Device Details screen. See Figure 14-10.
3. Click on the Web Configuration tab to bring up the

Baud Rate screen. See Figure 14-11.
4. Click on the Go button.
5. Use the drop-down arrow in the Baud box to select

1. Go button
the baud rate See Figure 14-12. Set the baud rate
to match the Modbusr baud rates of the devices Figure 14-11 Web Configuration
connected to the converter (generator set
controllers, transfer switch controllers, and power
monitors).
6. Click on the Submit Query button.
Note: The baud rate can also be set through the

Telnet Configuration screen. See 1
Section 14.4.8.
7. Select FileExit to close the DeviceInstaller

program.
tt1405
1. Select the baud rate and click on Submit Query
Figure 14-12 Baud Rate
tt1405
1. Web Configuration tab
Figure 14-10 Device Details Screen
TT-1405 3/15 43
14.4.7 Direct Connection 3. Using the command prompt window: Try to telnet
to the converter by using the temporary IP Address
To establish the initial connection with the converter of the converter with a port number of 1.
when it is directly connected to a PC using the
crossover cable: Continuing from the previous example:
1. Verify that the PC has a fixed IP address and write c:\> telnet 172.20.28.19 1
down the IP address.
Note: This step is not optional. Telnet will respond
2. Assign a temporary IP address to the converter with an error, which is needed for the next
using the command “arp”. The temporary IP step.
address must be different than the PC but have the
same subnet. For example, if the IP Address of the 4. After step 3 is completed, the controller is ready to
PC is 172.20.28.1, then the temporary IP Address communicate using telnet. Telnet to the converter
of the converter must be 172.20.28.x (where x can by using the temporary IP Address of the converter
be any number except 0 and the number used for with a port number of 9999. Continuing the
the PC). example:
Note: Obtain IP addresses from your local network c:\> telnet 172.20.28.19 9999
administrator. Verify that the IP address is
5. As soon as telnet shows the version number of the
not used by another device on the network.
converter, press the Enter key.
To set the temporary IP address of the converter,
Note: If Enter is not pressed within 5 seconds, the
open a command prompt window and enter the
connection will time out and disconnect.
following:
6. You are now ready to set up the converter. Proceed
C:\> arp –s Converters_Temporary_IP_ Address
to Section 14.4.8 for instructions to set up the
Converters_MAC_Address
converter using telnet.
Example: See Figure 14-13. To assign temporary
IP Address 172.20.28.19 to converter MAC
Address 00204a992f50:
C:\> arp –s 172.20.28.19 00--20--4a--99--2f--50
Note: The arp command will respond only if there

was an error.
tt1405
Figure 14-13 Direct Connection Example Using arp and telnet Commands
44 TT-1405 3/15
14.4.8 Telnet Configuration
The Telnet Configuration screen in the DeviceInstaller
program can be used to check the serial communication
settings and change the settings, if necessary. The
telnet screens can also be accessed as described in
Section 14.4.4.
Note: Serial communication settings other than the

baud rate are factory-set and should not require
adjustment in most cases. 1
Note: Consult your network administrator for 2
assistance with this procedure.
The Telnet configuration screens appear as shown in

Figure 14-16 through Figure 14-20. The converter
settings for controllers, RSA 1000, RSA II, and RSA III
are shown in the tables in Section 14.4.10.
Telnet with Windowsr 7

Telnet is not activated by default on the Microsoftr
Windowsr 7 operating system. To activate Telnet on the
PC, open the Control Panel, select Programs, and then
select Programs and Features. Select Turn Windows
Features On or Off. Find the Telnet Client and click on 1. Click to turn on Telnet Client
the box so that the box is checked. See Figure 14-14. 2. Also click on TFTP Client
While you are in this screen, also activate the TFTP
Figure 14-14 Telnet Activation, Microsoft Windows 7
client, which will be needed to update the firmware on
the Modbus/Ethernet converter. (See Section 14.5.8 for
firmware upgrade instructions.) Click OK and wait while
Windows makes the adjustments.
TT-1405 3/15 45
Using Telnet 2. Click on the Telnet Configuration tab to open the
Telnet configuration screen. See Figure 14-15.
The setup can be performed over an ethernet
connection using Device Installer as described below, or 3. Click on the Connect button.
with the converter connected directly to the PC using the
crossover cable GM46845 supplied with the converter 4. Press Enter to enter the setup mode.
kit.
Note: If Enter is not pressed within 5 seconds, the
connection will time out and disconnect.
Telnet Using DeviceInstaller over an Ethernet
Connection
Telnet Using a Crossover Cable to Connect
1. Follow the instructions in Section 14.4.6, steps 1 Directly to the PC
through 4 to start the DeviceInstaller program and
See Section 14.4.4 for instructions to connect using the
find the Modbusr/Ethernet converter.
telnet command at the command prompt.
Double-click on the line for the Modbus/Ethernet
converter to open the Device Details screen. See
Figure 14-10.
1. Click on Telnet Configuration tab

2. Click on Connect, then press Enter
Figure 14-15 DeviceInstaller Telnet Configuration Opening Screen
46 TT-1405 3/15
14.4.9 Telnet Configuration Screens After the parameters in a set have been changed, the
opening command line will reappear:
The Telnet configuration screens appear as shown in
Figure 14-16 through Figure 14-20. The Telnet screens D)efault settings, S)ave, Q)uit without save
are the same whether connected through Select Command or parameter set (1...5) to change
DeviceInstaller or connected directly to the PC.
Type one of the following:
In the Telnet configuration screen, the last line in the
window is the command line, which tells you that the D A parameter set number from 1 to 7 to change
program is waiting for input. The possible responses are additional settings
shown in parentheses. For example, the last two lines
D D to return to the default settings for all parameters
on the first screen read:
D S to save the changes made to all settings
D)efault settings, S)ave, Q)uit without save
Select Command or parameter set (1...5) to change D Q to quit without saving your changes.
Notice that the parameter sets on the screen are

numbered 1 -- 5 and 7. Type the number of the Notes
parameter set to be changed.
Parameter Set 1
Note: The Network/IP settings were set using the
SNMP devices have some additional parameters in
Assign IP Address Wizard in previous steps and
are different for each location. Do not copy the set 1. See Figure 14-20. Set up the device that should
Network/IP settings shown in the figures in receive the SNMP data by going into option 1 using
this section. Telnet:
Press the Enter key after typing the parameter set D Provide an SNMP community name when prompted.
number. For other items, just type the number without The default community name is “public.”
pressing the Enter key and watch the last line of the
D Provide the IP address of the device receiving the
screen for the next command.
traps.
The program will prompt you to enter the setting for each See Section 14.5 for more information about SNMP.
parameter with a command line listing the parameter,
the possible inputs, and the default setting in
Parameter Set 5
parentheses. Type the new value or press Enter to
accept the value shown in parentheses if changes are Parameter set 5 appears for some applications:
not required.
D For an RSA master device, parameter set 5 is for
Refer to the tables in Section 14.4.10 when changing the mapping the IP address table. See Section 14.4.11.
serial communication settings.
D For SNMP applications, (requires converters with
Example: version 3.0.0.0 or higher firmware), parameter set 5 is
for the controller scan table. See Section 14.5.
Attached Device (1=Slave, 2=Master) (1)
Parameter Set 7
To select Slave, type 1 and Enter or press the Enter key
to accept the default value in parentheses, which in this Use the default settings for parameter set 7, Security.
example is 1. To select Master, type 2 and Enter.
TT-1405 3/15 47
See Notes, below
Note: Do not copy the Network/IP settings shown here. Consult your network administrator.
IP address 0.0.0.0/DHCP/BOOTP/AUTOIP indicates a dynamic IP address. See Section 14.4.3.
Do not copy the device settings shown here. Refer to the tables in Section 14.4.10 for specific device
settings.
Figure 14-16 Telnet Configuration Setup Mode Window for Controllers
48 TT-1405 3/15
See Notes, below
settings.
Figure 14-17 Telnet Configuration Setup Mode Window for an RSA Master
TT-1405 3/15 49
See Notes, below
settings.
Figure 14-18 Telnet Configuration Setup Mode Window for an RSA Slave
50 TT-1405 3/15
settings.
Figure 14-19 Telnet Configuration Setup Mode Window for SNMP
Figure 14-20 Parameter Set 1 for SNMP
TT-1405 3/15 51
14.4.10 Modbus/Ethernet Converter Settings
Settings
Parameter Controller RSA 1000 Master RSA 1000 Slave
1) Network/IP Settings
IP Address
Set Gateway IP Address Network-dependent. Contact the local network administrator.
Netmask
SNMP Community Name default is public default is public default is public
IP Address for SNMP Traps N/A N/A
2) Serial and Mode Settings
Protocol:
Attached Device Slave Master Slave
Serial Protocol Modbus/RTU Modbus/RTU Modbus/RTU
Serial Interface:
Interface Type RS232 RS232 RS232
Serial Parameters * 9600 or 19200,8,N,1 9600 or 19200,8,N,1 9600 or 19200,8,N,1
3) Modem/Configurable Pin Settings
CP1:
Function RTS Output RTS Output RTS Output
RTS Mode Active w/Transmit Active w/Transmit Active w/Transmit
Delay after Output RTS 0 0 0
Wait for CTS to go Active No No No
Delay dropping RTS after TX 0 0 0
CP2:
Function GPIO GPIO GPIO
RTS Mode Output Output Output
Delay after Output RTS — — —
Wait for CTS to go Active — — —
Delay dropping RTS after TX — — —
CP3:
Function GPIO GPIO GPIO
Invert GPIO (active high) No No No
RTS Mode Output Output Output
Delay after Output RTS — — —
Wait for CTS to go Active — — —
Delay dropping RTS after TX — — —
4) Advanced Modbus Protocol Settings
Slave Addr Source 502 N/A 502
Slave Addr 0 (Auto) N/A 0 (Auto)
Modbus Serial Broadcasts Disabled N/A Disabled
MB/TCP Exception Responses No No No
Disable Modbus/TCP Pipeline No (Enabled) No (Enabled) No (Enabled)
Char Timeout 3000 10 10
Message Timeout 3000 3000 200
Serial TX Delay 100 100 0
5) Unit ID  IP Address Table (appears for master devices only)
Close Idle Sockets N/A 10 sec N/A
Redundant Entry Retries N/A Disabled N/A
Mapping:
Controller N/A 001--001: xx.xx.xx.xx N/A
RSA slave (optional) N/A 247--247: xx.xx.xx.xx N/A
52 TT-1405 3/15
Settings
Parameter Controller RSA 1000 Master RSA 1000 Slave
5) Controller Scan Table (for assigning trap and Modbus tables to slave units for SNMP control/functions)
Modbus address address of the N/A N/A
controller
Controller Type DEC 3+, 550, 3000, N/A N/A
3500, 6000 or MPAC
(750, 1000, 1200,
1500)
7) Security Use the default settings. Use the default settings. Use the default settings.
Disable SNMP No No No
SNMP community name default is public default is public default is public
Disable Telnet setup No No No
Disable Telnet debug port No No No
Disable DFTP firmware Update No No No
Disable port 77FEh No No No
Disable web server No No No
Disable ECHO ports Yes Yes Yes
Disable enhanced password No No No
* The first serial parameter is the baud rate and may be 9600 or 19200, as required to match connected devices.
Figure 14-21 Modbus/Ethernet Converter Settings for Controllers and RSA 1000
TT-1405 3/15 53
Settings
Parameter RSA II Master RSA II Slave
IP Address
Netmask
SNMP Community Name default is public default is public
Protocol: Modbus/RTU, Master Modbus/RTU, Slave
Attached Device Master Slave
Serial Protocol Modbus/RTU Modbus/RTU
Serial Interface:
Interface Type RS232 RS232
Serial Parameters * 9600,8,N,1 or 19200,8,N,1 9600,8,N,1 or 19200,8,N,1
CP1:
CP1 Function RTS Output RTS Output
RTS Mode Active w/Transmit Active w/Transmit
Delay after Output RTS 0 0
Wait for CTS to go Active No No
Delay dropping RTS after TX 0 0
CP2:
Function GPIO GPIO
RTS Mode Output Output
Delay after Output RTS — —
Wait for CTS to go Active — —
Delay dropping RTS after TX — —
CP3:
Function GPIO GPIO
Invert GPIO (active high) No No
Slave Addr Source N/A 502
Slave Addr Source N/A 0 (Auto)
Modbus Serial Broadcasts N/A Disabled
MB/TCP Exception Responses No No
Disable Modbus/TCP Pipeline No (Enabled) No (Enabled)
Char Timeout 10 50
Message Timeout 3000 1000
Serial TX Delay 100 50
Close Idle Sockets 10 sec N/A
Redundant Entry Retries Disabled N/A
Mapping:
Controller 001--001: xx.xx.xx.xx N/A
See Figure 14-24
54 TT-1405 3/15
Settings
Parameter RSA II Master RSA II Slave
RSA slave (optional) 111--111: xx.xx.xx.xx N/A
See Figure 14-24
Modbus address N/A N/A
Controller Type N/A N/A
7) Security Use the default settings. Use the default settings.
Disable SNMP No No
SNMP community name default is public default is public
Disable Telnet setup No No
Disable Telnet debug port No No
Disable DFTP firmware Update No No
Disable port 77FEh No No
Disable web server No No
Disable ECHO ports Yes Yes
Disable enhanced password No No
Note: For the RSA II, the Modbus address can be any number from 001 to 247. See Figure 14-24.
Figure 14-22 Modbus/Ethernet Converter Settings for RSA II
TT-1405 3/15 55
Settings
Parameter RSA III Master RSA III Slave
IP Address
Netmask
SNMP Community Name default is public default is public
Protocol: Modbus/RTU, Master Modbus/RTU, Slave
Attached Device Master Slave
Serial Protocol Modbus/RTU Modbus/RTU
Serial Interface:
Interface Type RS232 RS232
Serial Parameters * 9600,8,N,1 or 19200,8,N,1 9600,8,N,1 or 19200,8,N,1
CP1:
Function RTS Output RTS Output
RTS Mode Active w/Transmit Active w/Transmit
Delay after Output RTS 0 0
Wait for CTS to go Active N N
Delay dropping RTS after TX 0 0
CP2:
Function GPIO GPIO
CP3:
Function GPIO GPIO
Invert GPIO (active high) No No
Slave Addr Source N/A 502
Slave Addr N/A 0 (Auto)
Modbus Serial Broadcasts N/A Disabled
MB/TCP Exception Responses No No
Disable Modbus/TCP Pipeline No (Enabled) No (Enabled)
Char Timeout 10 3000
Message Timeout 3000 3000
Serial TX Delay 25 25
Close Idle Sockets 10 sec N/A
Redundant Entry Retries Disabled N/A
Mapping:
Controller 001--001: xx.xx.xx.xx; See Figure 14-24 N/A
RSA slave (optional) 247--247: xx.xx.xx.xx; See Figure 14-24 N/A
56 TT-1405 3/15
Settings
Parameter RSA III Master RSA III Slave
Modbus address N/A N/A
Controller Type N/A N/A
7) Security Use the default settings. Use the default settings.
Disable SNMP No No
SNMP community name default is public default is public
Disable Telnet setup No No
Disable Telnet debug port No No
Disable DFTP firmware Update No No
Disable port 77FEh No No
Disable web server No No
Disable ECHO ports Yes Yes
Disable enhanced password No No
Note: For the RSA III, the Modbus address can be any number from 001 to 247. See Figure 14-24.
Figure 14-23 Modbus/Ethernet Converter Settings for RSA III
TT-1405 3/15 57
14.4.11 Address Table (Mapping, Master Note: Press the Enter key to accept the default
Device Only) value shown in parentheses, if appropriate.
After the attached device has been set to Master in a. Controller with RSA 1000: Type 1 for the next
parameter set 2, the serial communications setup for an two entries:
RSA master shows a fifth set of parameters, Modbus addr from, type 1
Unit IDIP Address Table. See Figure 14-17. Modbus addr to, type 1.
These parameters map the Modbus addresses of
b. Controller with RSA II or RSA III: Type the
devices communicating with the master device to their
controller Modbus address for the next two
IP addresses. The master device will communicate only entries. For example, the controller’s Modbus
with the slave devices whose IP addresses are entered address may be 17:
into the IP address table. Modbus addr from, type 17
Modbus addr to, type 17.
An RSA 1000 master can communicate with one
generator set controller and multiple RSA 1000 slaves. 5. At Slave IP address, enter the IP address for the
See Figure 9-3. A controller communicating with the controller’s Modbus/Ethernet converter. See
RSA 1000 must have Modbus address 1. RSA 1000 Figure 14-25.
slaves have Modbus address 247 (DIP switch 4 on the
RSA is set to the slave position; see Figure 13-1). Note: Your IP addresses will be different than
those shown in Figure 14-25. Obtain IP
A controller communicating with the RSA II or RSA III addresses from your network
can have any Modbus address between 1 and 247. An administrator.
RSA II or RSA III slave can also have any Modbus
address between 1 and 247. See Figure 14-24. 6. If one or more RSA slaves are connected through
another Modbus/Ethernet converter, return to
Refer to Figure 14-25 during the following procedure. step 3 to add the mapping for the slave(s).
Your entries are shown in boxes in the figure.
RSA 1000: Type in 247 for the two Modbus
address entries and then enter the IP address for
Mapping Address Table Procedure the slave’s Modbus/Ethernet converter.
1. The following command line appears at the bottom
RSA II or RSA III: Type in the slave RSA’s Modbus
of the Telnet Configuration screen:
address for the two Modbus address entries and
Select Command or parameter set (1...5) to
then enter the IP address for the slave’s
change
Modbus/Ethernet converter.
Type 5 to enter parameter set 5.
7. At the command line:
2. Type in the values shown in Figure 14-25 for the
A)dd, D)elete, E) select function
next two entries:
Type E to exit parameter set 5
Close Idle TCP sockets, type 10
Redundant entry retries, type 0. 8. At the next prompt:
D)efault settings, S)ave, Q)uit without save
3. The following command line appears:
Select Command or parameter set (1...5) to
A)dd, D)elete, E) select function
change
Type A to add the Modbus address and IP address
Type S to save the settings.
for the controller being monitored by the RSA 1000.
4. Type in the Modbus address for the controller. See

Figure 14-25.
58 TT-1405 3/15
Mapping in
RSA II or RSA III Master:
550 Controller 001--001

sample address=1 10.4.123.67
Converter,
IP 10.4.123.67
Decision-Makerr 3+ 017--017
Controller 10.4.123.89
sample address=17
Converter,
Ethernet IP 10.4.123.89
Network Slave RSA III 099--099
Converter,
Modbusr/Ethernet Converter,
IP 10.4.123.45 IP 10.4.123.10
RSA III 100--100
Master Slave RSA III
Slave RSA 1000 247--247

address=247 10.4.123.22
Converter,
IP 10.4.123.22 tt1405
Figure 14-24 RSA II or RSA III Connections with Sample Addresses and Mapping
TT-1405 3/15 59
5
See Note, below
settings.
Figure 14-25 Mapping Modbus to IP addresses for the RSA Master (parameter set 5)
60 TT-1405 3/15
14.5 SNMP Use the Telnet configuration screen to set up the SNMP
parameters. See Section 14.4.7 for instructions to
Modbus/Ethernet converters with firmware version access the Telnet screen.
numbers shown in Figure 14-26 have Simple Network
Management Protocol (SNMP) capability. Converter D In parameter set 1, provide an SNMP community
firmware can be updated using the procedure outlined in name. The default community name is public.
Section 14.5.8. The latest versions of converter
D Also in parameter set 1, provide the IP address of the
firmware files are available for download through
device receiving the traps.
TechTools.
D In parameter set 2, choose Modbus/RTU, Slave(s)
Converter Attached.
Firmware
Controller Model Version # D In parameter set 5, set up the controller scan table by
Decision-Makerr 3+ and 550 3.0.0.0 entering the Modbus address and controller type for
MPACr 1000 or higher each connected controller. See the following
Decision-Makerr 3000 and 6000 3.1.0.0 procedure.
MPACr 1500 or higher
Figure 14-26 Converter Firmware Version Numbers Setting Up the Controller Scan Table
for SNMP Capability
See Figure 14-19. Select the controller’s Modbus
address and then the controller type as described below.
14.5.1 SNMP Overview You can select up to 10 devices.
Simple Network Management Protocol (SNMP) is a
1. Go into option 5 by typing the number 5 at the
protocol for accessing data from a network device.
prompt.
Transport of SNMP data is done using User Datagram
Protocol (UDP). The location and format of the data is 2. Type in the Modbus address (1--247) of the
defined in a Management Information Base (MIB). An controller to monitor.
MIB is a type of database for accessing information. A
custom MIB describes the specific data coming from 3. Select what type of controller is being monitored.
Kohler’s controllers. Operation Center/Management Note: Use the space bar to scroll through the
software accesses the information contained in the MIB selections. See Figure 14-27.
and provides the human interface. See Section 14.5.5,
4. Repeat steps 2 and 3 until all the desired
MIB File.
controllers are selected.
The Modbus/Ethernet converter will actively poll the
5. Exit option 5 by typing the letter E at the prompt.
RS-485 bus. The data obtained will then be made
available over TCP/IP via the Simple Network 6. Save the settings by typing the letter S at the
Management Protocol (SNMP). The converter will prompt.
support SNMP with the Kohler Decision-Makerr 550,
Decision-Makerr 3+ and MPACr 1000 controllers. Controller Type Abbreviation
Decision-Makerr 3+ DEC 3+
14.5.2 SNMP Setup Decision-Makerr 550 DEC 550
Decision-Makerr 3000 DEC 3000
Use the Telnet Configuration screen to set up SNMP on
the Modbus/Ethernet converter. See Section 14.4.8, Decision-Makerr 6000 DEC 6000
Telnet Configuration, and Figure 14-19. MPACr1000 ATS MPAC 1000
MPACr1500 ATS MPAC 1500
The default SNMP community name is “public.” The
community name can be changed using the Telnet Figure 14-27 Controller Type Selections for
Configuration screen. Controller Scan Table
TT-1405 3/15 61
14.5.3 Scanning each generator controller is unique and is used as the
index or key field for the controller table. This field can be
The Modbus/Ethernet converter scans the controllers used to cross-reference a generator controller with its
connected to the Modbus/RTU RS485 bus. Additional alarms in the alarm table. The combination of the
configuration options will be added to the Modbus Setup controller address and the alarm index fields is unique
menu to configure a list of controllers to be scanned by and is used as the indexes for the alarm table. All fields
the converter. The list contains the controller address are read-only except for the Remote Command field in
(1--247) and type (550, 3+, MPAC). A maximum of 10 the Controller Table.
controllers can be configured. If necessary, additional
controllers can be supported by installing additional Controller Device ID Register
converters on the network. Other types of Modbus
Decision-Makerr 3+ 18 49999
slaves can be connected to the RS485 bus and will be
accessible using Modbus/TCP. MPACr 1000 19 49999
Decision-Makerr 550 20 49999
The scanning of the controllers may have to share the MPACr 1500 23 49999
RS485 bus with Modbus/TCP requests coming from Decision-Makerr 3000 37 1001
Monitor III or other Modbus/TCP clients. Access to the
Decision-Makerr 6000 41 49999
bus will be split between the scanning task and the
Modbus/TCP connections. Figure 14-28 DeviceID Numbers
On startup the converter validates the configuration

settings by polling the Device ID register on the 14.5.4 Remote Command (Start/Stop)
controllers once a minute until a valid response is The Remote Command field can be used to send a
received. See Figure 14-28. The data from the one-time Remote Start or Stop command to
controllers are scanned up to once a second in a Decision-Maker 550 and 3+ generator set controllers
round-robin fashion. The scan rate is dependent on the and MPAC 1000 transfer switch controllers. This field
number of controllers on the bus and the number of will be set back to None (0) following the Modbus write.
Modbus/TCP requests. Controllers or other Modbus
slaves that are not communicating will significantly
affect the performance of the scan loop. Controllers that 14.5.5 MIB File
fail to respond will be taken offline after 3 attempts. The Management Information Base (MIB) file is
Offline controllers will only be polled once a minute to included on the Device Installer CD-ROM and also
determine if they are back online. available to download through the Kohlernet website
Tech Tools page. Figure 14-29 shows the basic layout
The Kohler data is defined as a private enterprise MIB.
of the MIB.
The MIB basically consists of two tables, a controller
data/status table and an alarm table. The address of Provide the MIB file to your network adminstrator.
62 TT-1405 3/15
Controller Table[10] {1}
Controller Entry {1}
Controller Type (550, 3+, MPAC 1000, MPAC 1500, 3000, 6000) {1.1--10} [RO]
Controller Address (1--247) {2.1--10, Index} [RO]
Controller Status (Unknown, Good, Bad) {3.1--10} [RO]
Controller Remote Command (None, Start, Stop) {4.1--10} [R/W]
Controller Alarm Table[16*10] {2}
Alarm Entry {1}
Controller Address (1--247) {1.1--160, Index} [RO]
Alarm Index (1--16) {2.1--160, Index} [RO]
Alarm Code (0--255) {3.1--160} [RO]
Alarm Severity (NFPA shutdown, NFPA warning, ) {4.1--160} [RO]
Alarm Description (32 chars of text) {5.1--160} [RO]
where: [RO] = Read Only and [R/W] = Read/Write
Figure 14-29 MIB Basic Layout
14.5.6 Alarm Reporting Message Code, severity level and text description. An
additional configuration parameter will be needed for
The converter can report up to 16 alarms on SNMP from the IP address of the Operation Center/Management
each controller. The alarms are prioritized and the 16 system to which the converter will direct trap messages.
highest priority alarms are reported. There are currently
six priority levels, shown in Figure 14-30. The SNMP manager (PC/server) receives notifications
(traps) on port 162. To use SNMP traps to automate
Description Priority Level alarm actions:
NFPA Shutdown 1
D If the managing device is a router, set the device to
NFPA Warning 2
redirect traps sent on port 162 to the PC/server acting
NFPA Alarm/status 3 as the final managing device.
Non-NFPA Shutdown 4
D Set the final managing device (PC/server) to receive
Non-NFPA Warning 5
traps on port 162.
Non-NFPA Alarm/status 6
Figure 14-30 Alarm Priority Levels Contact your network administrator for assistance, if
necessary.
Each alarm is reported with the Message Code
(0--XXX), severity level (1--6) and text description. The Port
text description for MDEC Red and Yellow alarms will Network Usage Port Number Protocol
contain an additional MDEC code on the Modbus/TCP 502 TCP
Decision-Makerr 550 and 3+ controllers. The message SNMP 161 UDP
codes and text descriptions are listed in Section 14.5.7. SNMP traps 162 UDP
Web page 80 TCP
The converter alerts the Operation Center/Management
system to alarm changes by issuing an SNMP trap. A Telnet configuration 9999 TCP
trap is issued to report alarm occurrence and removal. Figure 14-31 Port Numbers and Protocol
The trap contains the controller’s device ID, alarm
TT-1405 3/15 63
14.5.7 SNMP Message (Alarm) Codes Decision-Makerr 550 and 6000 Controllers
Code Message
The following tables list the SNMP message (alarm)
codes and descriptions for different controllers. 0 Emergency stop
1 Overspeed
Decision-Makerr 3+ Controller 2 Overcrank
Code Message 3 High Coolant Temp Shutdown
1 Master switch not in auto 4 Low Oil Pressure Shutdown
2 Master switch error 5 Low Coolant Temp
3 Overcrank 6 Low Fuel warning
4 Locked Rotor 7 High Coolant Temp warning
5 Overspeed 8 Low Oil Pressure warning
6 Low oil pressure 9 Master Not In Auto
7 Low oil pressure 11 Low Battery Voltage
8 High coolant temperature 12 High Battery Voltage
9 High coolant temperature 15 Loss of ECM comms
10 Low coolant temperature 16 No Oil Pressure Signal
11 Aux. delay 17 High Oil Temp Shutdown
12 Aux. immediate 18 No Coolant Temp Signal
13 MDEC yellow alarm 19 Low Coolant Level
14 MDEC red alarm 20 Speed sensor fault
15 Loss of ECM comms 21 Locked Rotor
80 No AC voltage 22 Master switch error
81 MDEC yellow alarm 23 Master switch open
82 Speed sensor fault 24 Master switch off
83 Intermittent speed sensor 25 No AC voltage
84 Master switch not in auto 26 Over Voltage
85 MDEC charge air temperature 27 Under Voltage
86 MDEC low fuel pressure 28 Weak Battery
87 MDEC high oil temperature 29 Over Frequency
88 Low oil pressure 30 Under Frequency
89 High coolant temperature 31 Load Shed kW Overload
90 Low coolant temperature 32 Load Shed kW Under Frequency
Figure 14-32 SNMP Message Codes, 33 Over Current
Decision-Makert 3+ Controller 35 Internal Fault
43 Critical Overvoltage
44 Alternator Protect Shutdown
45 Air Damper Indicator
46 Digital Input 01
47 Digital Input 02
48 Digital Input 03
49 Digital Input 04
50 Digital Input 05
51 Digital Input 06
52 Digital Input 07
53 Digital Input 08
54 Digital Input 09
55 Digital Input 10
64 TT-1405 3/15
Decision-Makerr 550 and 6000 , cont’d
Code Message
56 Digital Input 11
57 Digital Input 12
58 Digital Input 13
59 Digital Input 14
60 Digital Input 15
61 Digital Input 16
62 Digital Input 17
63 Digital Input 18
64 Digital Input 19
65 Digital Input 20
66 Digital Input 21
67 Analog Input 01
68 Analog Input 02
69 Analog Input 03
70 Analog Input 04
71 Analog Input 05
72 Analog Input 06
73 Analog Input 07
99 Genset Parameter Warning
100 Genset S/N Mismatch Warning
101 Genset S/N Mismatch Shutdown
103 Protective Relay Overvoltage
104 Protective Relay Under Voltage
105 Protective Relay Overfrequency
106 Protective Relay Underfrequency
107 Protective Relay Reverse Power
108 Protective Relay Over Power
109 Protective Relay Loss of Field
110 Protective Relay Overcurrent Vr
111 Reverse Power Shutdown
112 Over Power Shutdown
113 Loss of Field Shutdown
114 Over Current Shutdown
116 In Sync
121 Oil Temp Loss of Signal
122 High Oil Temp
123 Intake Air Temp Loss of Signal
124 High Intake Air Temp
125 High Intake Air Temp
126 MDEC/ADEC Yellow Alarm
127 MDEC/ADEC Red Alarm
129 Low Coolant Temp
130 MDEC/ADEC Load Shed Over Temp
Figure 14-33 SNMP Message Codes,
Decision-Makerr 550 Controller
TT-1405 3/15 65
Decision-Makerr 3000 Controller
EventID Level FMI ParamID Text to display
1 4 16 1100 Overspeed
1 4 18 1100 Underspeed
1 2 18 1102 Low Oil Pressure Warning
1 4 18 1102 Low Oil Pressure Shutdown
1 2 18 1103 Low Coolant Temperature
1 2 16 1103 High Coolant Temp Warning
1 4 16 1103 High Coolant Temp Shutdown
1 4 5 1103 No Coolant Temp Signal
1 4 18 1105 Low Coolant Level Shutdown
1 2 18 1106 Low Fuel Warning
1 4 18 1106 Low Fuel Shutdown
1 2 16 1106 High Fuel Warning
1 2 0 1106 Critically High Fuel Warning
1 2 18 1110 Low Fuel Pressure Warning
1 2 18 1107 Low Battery Voltage
1 2 16 1107 High Battery Voltage
1 2 18 1104 Low Oil Level Warning
1 4 18 1104 Low Oil Level Shutdown
1 4 18 1334 Under Voltage
1 4 16 1334 Over Voltage
1 4 18 1358 Under Frequency
1 4 16 1358 Over Frequency
1 4 16 1331 Over Power Shutdown
1 4 16 1601 Low Maximum Alternator Current
Figure 14-34 Event ID 1, Parameter Value Abnormal, Decision-Maker 3000 Controller
(see Figure 14-35 for additional SNMP codes)
66 TT-1405 3/15
Decision-Makerr 3000 Controller Decision-Makerr 3000 Controller
EventID Fault Condition EventID Fault Condition
1 Parameter Value Abnormal 52 IatHigherThanExpected2
2 BlockHeaterControl 53 IatHighVoltage
3 NotInAuto 54 IatLowVoltage
4 OverCrank 55 IatHigherThanExpected1
5 BatteryChargerFault 56 MapLowVoltage
6 LowCrankingVoltage 57 MapHighPressure
7 AirDamper 58 BpHighPressure
8 EpsSupplyingLoad 59 BpLowPressure
9 GeneratorRunning 60 EctHigherThanExpected2
10 NFPA110AlarmActive 61 EctChtHighVoltage
12 EngineCoolDownActive 62 EctChtLowVoltage
13 EngineStartDelayActive 63 EctHigherThanExpected1
14 EngineStartAidActive 64 ECMBatteryVoltageHigh
15 SystemReady 65 ECMBatteryVoltageLow
16 RemoteStart 66 SparkRevLimitExceeded
17 PublicCanStart 67 MaxGovernSpeedOverride
18 ModbusStart 68 FuelRevLimitExceeded
19 EmergencyStop 69 FlashCsumInvalid
20 AlternatorProtection 70 InternalEcuFailure
21 GroundFaultInput 71 RamFailure
22 ChicagoCodeActive 72 CrankSyncNoise
23 AuxiliaryInput 73 CrankSignalLost
24 CommonWarning 74 NoCrankSyncAtStart
25 CommonFault 75 ECMCommunicationLoss
26 RunRelayCoilOverload 76 ECMAddressConflict
27 StarterRelayCoilOverload 77 CamSyncNoise
28 LockedRotor 78 CamSignalLost
29 SpeedSensorFault 79 Knock1ExcessiveSignal
30 ACSensingLost 80 Knock1SensorOpen
32 EngineDerateActive 81 External5V1High
33 InjectorWiringFault 82 External5V1Low
34 WaterInFuel 83 External5V2High
35 FuelTankLeak 84 External5V2Low
36 LossOfFuel 85 MilRelayCoilShortToPower
37 ElectricalMeteringCommunicationLoss 86 MilRelayGroundShort
38 VoltageRegulatorCommunicationLoss 87 MilRelayCoilOpen
39 Tps1HigherThanTps2 88 FuelRunOutLongerThanExpected
40 Tps1LowerThanTps2 89 PrimaryLoopOpen
41 Tps1HighVoltage 90 PrimaryLoopShorted
42 Tps1LowVoltage 91 StartRelayCoilShortToPower
43 CannotReachHiLoTps 92 StartRelayGroundShort
44 Tps1Tps2SimulVoltageOutOfRange 93 PowerRelayCoilShortToPower
45 OilPressureHigh 94 PowerRelayGroundShort
46 OilPressureLow 95 PowerRelayCoilOpen
47 OpsVoltageHigh 96 Ego1Open
48 OpsVoltageLow 97 Tps2HighVoltage
49 TipActive 98 Tps2LowVoltage
50 TipHighVoltage 99 ClosedLoopHighNg
51 TipLowVoltage 100 ClosedLoopLowNg
TT-1405 3/15 67
Decision-Makerr 3000 Controller MPACr 1000 Transfer Switch Controller
EventID Fault Condition Code Message
101 AdaptiveLearnHighLpgNG 1 End Time Delay Button
102 AdaptiveLearnLowLpgNG 2 Test Button
103 ClosedLoopHighLpg 3 Exercise Button
104 ClosedLoopLowLpg 4 Lamp Test Button
105 Ego2Open 5 Service Required Reset
106 Knock2ExcessiveSignal 6 Exerciser Set
107 Knock2SensorOpen 7 Maintenance DIP Switch
108 MjDeliveryPressureHigh 8 Exerciser Loaded DIP Switch
109 MjDeliveryPressureLow 9 Test Loaded DIP Switch
110 MjVoltageSupplyHigh 10 One/Two Week DIP Switch
111 MjVoltageSupplyLow 11 Disable Exercise DIP Switch
112 MjInternalFault 12 Supervised Switch in Manual
113 MjCommLost 13 Supervised Immediate Transfer
125 EngineStarted 14 Supervised Switch in Auto
126 EngineStopped 15 Source N Preferred
127 FuelPrimingStarted 16 Source E Preferred
128 FuelPrimingStopped 17 I/O Module Timeout
129 USBDeviceConnected 18 I/O Module Bus Error
130 USBDeviceDisconnected 26 No Function Defined
133 DefaultParametersLoaded 27 Preferred Source Available
135 MaintenanceRequired 28 Standby Source Available
139 FirmwareUpgradeFault 29 Contactor in Preferred Position
140 FirmwareUpgradeIntegrityTestFailed 30 Contactor in Standby Position
141 FirmwareStartupIntegrityTestFailed 31 Contactor in Off Position
142 SystemTimerFailed 32 Contactor in Source N Position
143 WatchdogTimerExpired 33 Contactor in Source E Position
144 InternalFailure 34 Not in Auto
145 FileSystemError 35 Load Control Active
146 USBError 36 Low Battery on Standby Source
147 PublicCanCommunicationLoss 37 Exerciser Started
148 GeneratorCommunicationLoss 38 Test Mode Active
156 OptionBoard1CommunicationLoss 39 Peak Shave Active
157 OptionBoard2CommunicationLoss 40 Non--Emergency Transfer
158 OptionBoard3CommunicationLoss 41 Load Bank Activate
159 OptionBoard4CommunicationLoss 42 Start Source N Generator
163 TestEvent 43 Start Source E Generator
176 ECMModelMismatch 44 In Phase Monitor Wait for Synch
177 BackupParametersLoaded 45 Common Alarm
178 AutoRecovery 46 Source N Under Voltage
179 RemoteReset 47 Source N Over Voltage
181 ECMUnknownFault 48 Source N Loss of Phase
222 LowFuel 49 Source N Phase Rotation Error
223 FuelSpill 50 Source N Over Frequency
224 MinorFault 51 Source N Under Frequency
225 J1939CANShutdown 52 Source E Under Voltage
Figure 14-35 SNMP Message Codes, 53 Source E Over Voltage
Decision-Makerr 3000 Controller 54 Source E Loss of Phase
55 Source E Phase Rotation Error
68 TT-1405 3/15
MPACr 1000 Transfer Switch Controller, cont’d MPACr 1000 Transfer Switch Controller, cont’d
Code Message Code Message
56 Source E Over Frequency 116 Over Voltage L1--L2 Source E
57 Source E Under Frequency 117 Over Voltage L2--L3 Source E
58 Failure to Acquire Standby 118 Over Voltage L3--L1 Source E
59 Failure to Transfer 119 Under Voltage L1--L2 Source E
60 I/O Module Comms Lost 120 Under Voltage L2--L3 Source E
61 I/O Module Not Found 121 Under Voltage L3--L1 Source E
62 I/O Module Not Installed 122 Partial Meter Read
63 Aux. Switch Fault 130 History Read from EEPROM
64 Aux. Switch Open 131 DCA Read from EEPROM
65 Load Control Output #0 132 Exercise Time Updated
66 Load Control Output #1 133 Network Settings Updated
67 Load Control Output #2 134 Settings Read from EEPROM
68 Load Control Output #3 135 Transfer Mode Changed
69 Load Control Output #4 136 Default History Loaded
70 Load Control Output #5 137 Default Settings Loaded
71 Load Control Output #7 138 Default Common Alarms Loaded
72 Load Control Output #7 143 Modbus Force Transfer to Off
73 Load Control Output #8 144 Modbus Peak Shave
74 Software Controlled RDO#1 145 Modbus System Test
75 Software Controlled RDO#2 Figure 14-36 SNMP Message Codes, MPACr 1000
76 Software Controlled RDO#3 Transfer Switch Controller
77 Software Controlled RDO#4
78 3 Source System Disable MPACr 1500 ATS Controller
86 No Function Defined Code Description
87 Forced Transfer to Off 6 Maintenance DIP Switch Changed State
88 Peak Shave Mode 27 New I/O Module Detected
89 Inhibit Transfer 69 Failure to Acquire Standby
90 Remote End Time Delay 70 Failure to Acquire Preferred
91 Remote Test 71 Failure to Transfer
92 Low Battery Voltage 72 I/O Module Comms Lost
93 Remote Common Alarm 74 Aux. Switch Fault
94 Bypass Contactor Disable 75 Aux. Switch Open
95 3 Source System Disable 102 Inhibit Transfer
103 Contactor Moved 106 Remote Common Alarm
104 EEPROM Access Warning 129 Phase Rotation Error
105 Internal Fault Figure 14-37 SNMP Message Codes, MPACr 1500
106 System Ready Transfer Switch Controller
107 Critical Service Required
108 Non--Critical Service Required
109 System Parameter Changed
110 Source N Available
111 Source E Available
112 Source E Over Frequency
113 Source E Under Frequency
114 Source E Loss of Phase
115 Source E Phase Rotation Error
TT-1405 3/15 69
14.5.8 Converter Firmware Upgrade Note: The difference in case for the destination file
Procedure name is important. Use lower case x and
upper case A as shown: xA.
Use the following procedure to update the converter’s
firmware to version 3.0.0.0 or later for Simple Network d. Wait 45 seconds.
Management Protocol (SNMP) capability.
Note: Interruption of the download may require
The TFTP client (used in the following procedure) is not restarting the process from step 5a.
activated by default on PCs with the Microsoftr
e. Start the Device Installer Software on the PC.
Windowsr 7 operating system. See Section 14.4.8 for
See Section 14.4.
instructions to activate the TFTP client.
f. Enter Telnet Setup and input a ‘D’ for Default
Note: Converters with Xport firmware V2.0 or later can Settings.
be upgraded using this procedure. The firmware
version number is shown in the device details g. Enter a ‘5’ and configure the attached
screen and on the Telnet Configuration screen. generator controllers (Modbus address and
See Figure 14-10 or Figure 14-16. type).
1. Copy the .rom files to the hard C-drive on your PC h. This step is only necessary if using SNMP:
(C:\): Enter a ‘1’ and set the network parameters,
SNMP community and IP address for traps.
D xpiapupg.rom is needed for converters with
firmware versions older than 3.0.0.0. i. Enter an ‘S’ to save the configuration.
D amxp_kohler_3000RC2.rom is needed for all 6. File download should be complete and ready to test
converters. with a network management software that uses
SNMP to find controller faults/event (traps) in the
Note: The upgrade files and firmware files must be converter.
located on the C:\ drive of your PC.
Note: The MIB file is required to make use of the SNMP
2. Connect the converter to the PC as described in interface. The MIB file is included on the Device
Section 14.1. Installer CD-ROM and on Tech Tools. An
overview of the file is shown in Section 14.5.5 for
3. The PC and Converter must be connected to the
reference.
same subnet, similar to requirements for converter
setup with DeviceInstaller Software (V4.1.0.3 or
later). Refer to Section 14.4.2. 14.5.9 Converter Firmware Downgrade
4. On the PC, go to Start>Programs>Accessories> If it is necessary to downgrade the converter firmware to
Command Prompt. Change to a C:\ directory. a pre-SNMP version, use the Advanced Recovery
feature of Device Installer, version 4.0.0.x and later.
5. Enter the follow commands in the DOS screen to Advanced Recovery may not work correctly on older
load the new files onto the converter: versions of Device Installer.
a. For converters with firmware versions older In Device Installer, select Tools/Advanced/Recover
than 3.0.0.0: Firmware from the pull-down menu. Set the device
C:\tftp –i <IP address x.x.x.x> put model to XPort-03.
xpiapupg.rom XA
Note: Use upper case XA as shown.

15 Connection Diagrams
b. Wait 20 seconds System connection diagrams GM62554 sheets 1
through 7 are shown on the following pages.
c. For all converters:
C:\tftp –i <IP address x.x.x.x> put
amxp_kohler_3000RC2.rom xA
70 TT-1405 3/15
Figure 15-1 Wiring Diagram, Network Communications, GM62554, Sheet 1
TT-1405 3/15 71
72 TT-1405 3/15
TT-1405 3/15 73
74 TT-1405 3/15
TT-1405 3/15 75
76 TT-1405 3/15
TT-1405 3/15 77
16 Noise and Wiring Practices emit transient high levels of broad-spectrum noise.
Loads on high-power distribution circuits are nearly
Electrical noise is an unwanted electrical signal that can immune to noise.
cause errors in measurement, loss of control,
malfunctions in microprocessor-based control systems, D General Purpose Power Distribution. Circuits to
errors in data transfer between systems over medium-power loads such as lighting, offices, light-
communication links, or reductions in system duty equipment, and small motors such as fans and
performance. pumps can emit transient, medium levels of
broad-spectrum noise. Some electronic equipment,
Good system design and wiring practices can minimize such as computers, emits constant levels of
noise levels and the effects of noise. broad-spectrum noise in addition to transient
broad-spectrum noise. Loads on general-purpose
Noise, because of its random nature, is typically circuits, except for sensitive electronic equipment,
characterized by frequency distribution. Many noise are nearly immune to noise.
sources are broad-spectrum, that is, they produce many
frequencies distributed over a wide range. D Control. Control circuits include DC circuits and
Broad-spectrum noise is particularly troublesome 120 VAC maximum AC circuits that operate at a low
because it cannot be removed easily by filtering, and power level (less than 1 W). Typical circuits include
because it can affect a variety of systems in circuits to switches, actuators, and dry-contact relays,
unpredictable ways. One common source of including the generator engine-start circuit. Control
circuits emit transient low levels of broad-spectrum
broad-spectrum noise is a switch, which can produce
noise and are fairly immune to noise.
voltage and current changes when an electrical circuit is
connected and disconnected. D Analog. Analog circuits are low-voltage DC circuits
that convey measurement information as relatively
Coupling is the transfer of signals between separate
small changes in current or voltage. Typical circuits
circuits. Signals from one circuit become noise in include those connected to the controller’s analog
another. The amount of coupling is cumulative and is a inputs. Analog circuits create the lowest noise levels
function of the proximity of the circuits, their orientation, and are the most sensitive to noise.
exposed area, and length of run. Minimize coupling by
the following: D Communication and Signaling. Communication
and signaling circuits are low-voltage circuits that
D Isolating circuits from each other by using separate convey information. Typical circuits include RS-232
raceways or conduit and RS-485 serial communication lines, telephone
lines, and computer network lines. These circuits
D Separating circuits from each other by locating them create noise with frequencies related to the
as far apart as possible communication signaling rate. These circuits have
some level of built-in noise immunity. Typical systems
D Enclosing circuits with a grounded metallic shield
will detect or correct errors caused by noise below
such as an enclosure, metallic conduit, or cable shield
certain levels, but with a corresponding reduction in
D Running conductors perpendicular, rather than the data transfer rate.
parallel, to each other
When planning an installation, separate all of these
D Running wires loosely and randomly rather than types of circuits as much as possible to minimize the
bundling them tightly together hazards of insulation failure, accidental miswiring, and
noise coupling. For best results, install control circuits,
D Twisting a circuit’s wires together in pairs analog circuits, and communication and signaling
circuits separately. Combining circuit types is
In an industrial environment, there are typically five unavoidable in the controller’s enclosure and some
types of circuits with different noise emission and other areas.
rejection capabilities. The five types of circuits are as
follows: Note: It is very important to isolate high- and
medium-power circuits in raceways or conduit
D High-Power Distribution. Circuits to high-power separate from the other types of circuits.
loads such as large electric motors and heaters can
78 TT-1405 3/15
17 Parts Lists Converter, RS232/RS485
Software, Monitor III Kit: GM41143--KP1
Kit: GM41141--KP1 Qty. Description Part Number
1 Converter, RS232/RS485 GM41096
Qty. Description Part Number
1 Resistor, 121 Ohm, 1/4W, Ax. THT--MF X--6058--27
1 Cable, DB9M\DB9F, null modem GM16657
1 Installation Instructions TT--1405
1 USB Interface GM29225
1 Software, Windows Monitor III GM41097
Converter, Modbus/Ethernet
1 O/M Monitor III Software TP--6347
Kit: GM41143--KP2
1 Installation Instructions TT--1405
Qty. Description Part Number
1 Resistor, 121 Ohm, 1/4W, Ax. THT-- X--6058--27
MF 1 Plug, 8--Position, cage clamp GM40142
1 Assy, Modbus/Ethernet converter GM40165
Software, Monitor III 1 Software, Device Installer GM41146
Kit: GM41141--KP1S 1 Adapter, 90--264 VAC to 12 VDC GM41708
Qty. Description Part Number 1 Adapter, universal AC plug GM41709
1 Cable, DB9M\DB9F, null modem GM16657 1 crossover cable GM46845
1 USB Interface GM29225 1 Installation Instructions TT--1405
1 Software, Windows Monitor III GM41098
1 O/M Monitor III Software MP--6347
Converter, Modbus/KBUS
1 Installation Instructions TT--1405 Kit: GM41143--KP3
1 Resistor, 121 Ohm, 1/4W, Ax. THT-- X--6058--27 Qty. Description Part Number
MF 1 Multiconductor cable, ribbon 294638
1 Box, cover 294719
Software, Monitor III w/ Modem
1 Multiconductor cable, ribbon 352291
Kit: GM41141--KP2 1 PCB Assy, Modbus/KBUS Converter GM39556
Qty. Description Part Number 1 Installation Instructions TT--1405
1 Cable, DB9M\DB25M, AT Modem GM16658 4 Washer,lock.172 ID x.333 in. OD X--22--7
1 Isolator, Optical GM17837 1 Resistor, 121 Ohm, 1/4W, Ax. THT--MF X--6058--27
1 USB Interface GM29225 5 Nut, flange whiz, 8--32 X--6210--4
1 Connector, null modem GM29363 4 Spacer, .25 OD, .375 in. X--712--13
1 Connector GM29364 4 Spacer, .25 OD, .937 in. X--712--14
1 Converter, RS232/RS485 GM41096 4 Spacer, .25 OD, .625 in. X--712--8
1 Software, Windows Monitor III GM41097 4 Nut, hex machine screw, 8--32 X--72--4
1 Modem, device GM41115
1 O/M Monitor III Software TP--6347 Modem, Device, 220V, 50Hz
1 Installation Instruction TT--1405 Kit: GM41142--KP1
1 Resistor, 121 Ohm, 1/4W, Ax. THT--MF X--6058--27 Qty. Description Part Number
1 Cable, DB9M\DB25M, AT modem GM16658
Software, Monitor III w/ Modem
1 Isolator, optical GM17837
Kit: GM41141--KP2S 1 Connector, null modem GM29363
Qty. Description Part Number 1 Connector GM29364
1 Cable, DB9M\DB25M, AT modem GM16658 1 Converter, RS232/RS485 GM41096
1 Isolator, optical GM17837 1 Modem, device GM41116
1 USB Interface GM29225 1 Installation Instructions TT--1405
1 Connector, null modem GM29363 1 Resistor, 121 Ohm, 1/4W, Ax. THT--MF X--6058--27
1 Connector GM29364
1 Converter, RS232/RS485 GM41096 Cable, PC Direct Connect
1 Software, Windows Monitor III GM41098 Kit: GM41144--KP1
1 Modem, Device GM41115 Qty. Description Part Number
1 O/M Monitor III Software MP--6347 1 Cable, DB9M\DB9F, null modem GM16657
1 Installation Instructions TT--1405 1 Installation Instructions TT--1405
1 Resistor, 121 Ohm, 1/4W, Ax. THT--MF X--6058--27
TT-1405 3/15 79
KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems
Phone 920-457-4441, Fax 920-459-1646 Asia Pacific Headquarters
For the nearest sales and service outlet in the 7 Jurong Pier Road
US and Canada, phone 1-800-544-2444 Singapore 619159
KOHLERPower.com Phone (65) 6264-6422, Fax (65) 6264-6455
Availability is subject to change without notice. Kohler Co. reserves the

right to change the design or specifications without notice and without any
obligation or liability whatsoever. Contact your local Kohlerr generator
set distributor for availability.
 2015 by Kohler Co. All rights reserved.
80 TT-1405 3/15

TT 1405

Uploaded by

TT 1405

Uploaded by

TT-1405 3/15e

Original Issue Date: 5/05

D Decision-Makerr 3+ Generator Set Controller

D Software kits GM41141-KP2/KP2S include a

D Ethernet connections with the Modbus/Ethernet

Figure 2 Related Materials Note: Decision-Makerr 340 generator set

Note: Ethernet connections require the use of a

At the power system controllers and devices:

a. Set the baud rate DIP switch for 9600 or 19200.

b. Set the device DIP switches to identify the type

c. Use the ADDR DIP switches to assign a unique

d. Connect RS-232 or RS-485 cables to the

D RS-232 connects up to 15.2 m (50 ft.) from PC’s

D Some computers are not equipped with serial RS-232

D The Decision-Makerr 550 and 6000 controllers can

connections for Monitor III communications.

D Refer to the connection diagrams in Section 15 of this

Telephone RS-232 Device

Telephone RS-232 to RS-485

Figure 2-2 Remote Modem Connections

PC with network Modbusr TCP/IP

Modbusr TCP/IP Modbusr

Converter, Last device

Figure 2-3 Remote Network (Ethernet) Connection

One Cable Two Cables tt847

Figure 3-1 RS-485 Cable Connection Details

3.2 RS-232 to RS-485 Port

Figure 3-2 RS-232 to RS-485 Port Converter

1. Telco jack, connects modem to telephone line 4. RS-232 port

Figure 3-5 External Modem (typical), Rear View

Modbus/KBUS Converter DIP Switch Settings

Note: DIP switch 1 sets the Modbus baud rate,

Figure 4-1 Modbus/KBUS Converter Function

Modbusr is a registered trademark of Schneider Electric.

Figure 4-2 Modbus/KBUS Converter Board

DIP Switch Function Setting Switch Settings

Figure 4-4 Device DIP Switch Settings

LED Color Description

Figure 4-6 Diagnostic LEDs

1. Disable generator sets and disconnect all power Spacer

Note: Monitor III software kits include one RS-232

7. Replace the covers.

a. Replace the protective covers removed in

b. Close and lock the enclosure doors on all 1

8. Make final connections to the PC. See the

10. Proceed to Section 9 to configure the controller’s

Decision-Makerr 340 Generator Set Controller

1. Modbus/KBUS Converter PCB GM39556

6. Configuration DIP switches

Press MENU key twice. STOP ENTER

Figure 4-10 Converter Connections and DIP

Figure 4-8 Decision-Makerr 340 Generator Set

Mount Modbus/KBUS converter module GM39556 on

Figure 4-13 Converter Module Installation Details for

C--294495 (ACC. 35N)

Figure 4-12 Ribbon Cable Connection

Figure 4-16 Converter Module Installation Details for

A red circuit board GM28725 or a blue circuit board

Use Belden #9841 or equivalent cable to connect

5.1 Communications Board Belden #9841

Figure 5-3 RS-485 Connection Details

Figure 5-2 Communications Board

Figure 5-5 DIP Switch Open Position

Ethernet connections require the use of a

Decision-Maker 550 Controller Connection

4. Turn off and disconnect the power to all devices in

5. Open the enclosure and locate the connection P20

6. Make connections to the desired controller port(s).

7. Close the controller enclosure.

9. Reconnect the generator set engine starting X-6058-27 resistor

Modbusr is a registered trademark of Schneider Electric.

1. P19 spare connector for factory use

Figure 6-3 Decision-Maker 550 Controller Communication Connections Pin Identification

Ethernet connections require the use of a

Decision-Maker 6000 Controller Connection

2. Disconnect the power to the battery charger, if