Электросхема неисправности R55-7
Электросхема неисправности R55-7
Электросхема неисправности R55-7
1. WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL DISPLAY DOES NOT
APPEAR
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.3 and No.5.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Defective cluster Replace
YES Check voltage
between CN-56
(1) and chassis Disconnection in Repair or
NO
wiring harness or replace
Check voltage
between CN-56 poor contact (After clean)
(2) and chassis between CN-56
(1) and fuse No.5.
Starting switch : ON
Voltage : 10~12.5V
NO Disconnection in Repair or
wiring harness or replace
poor contact (After clean)
between CN-56
(2) and fuse No.3
Check voltage
YES 10 ~ 12.5V
NO 0V
CLUSTER FUSE
POWER IG(12V) 1
POWER 12V 2 NO.5
FUSE
NO.3
CN-56
R5575TS10
5-24
2. BATTERY CHARGING WARNING LAMP LIGHTS UP(Starting switch : ON)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Defective cluster Replace
YES Check voltage
between CN-57
(4) and chassis Disconnection in Repair or replace
NO
wiring harness or (After clean)
YES Check voltage poor contact
between CN-1
(6) and chassis between CN-57(4)
-CN1(6)
Check voltage
YES 10 ~ 12.5V
NO 0V
CLUSTER ALTERNATOR
B+
G
4 6 1 L
2 I
3 ~
U
CN-57 CN-1 3 P
CN-74
R5575TS11
5-25
3. WHEN COOLANT OVERHEAT WARNING LAMP LIGHTS UP(Engine is started)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Coolant overheat Check engine
Resistance
YES between CD-30 (110ÁC Ü2ÁC ) cooling system
(1,2) is in range
of 120~150̫?
NO
Defective temp Replace
Disconnect CD-30 sensor
Does display go
off when
disconnect CD-
30? YES
Starting switch : ON Short circuit in Repair or replace
Engine : Start Resistance wiring harness (After clean)
between CN-56
NO
(4,7) is 0~1̫?
Defective cluster Replace
Disconnect CN-56 NO
KEY OFF
7 12 1 C
4 15 2
R5575TS12
5-26
4. WHEN AIR CLEANER WARNING LAMP LIGHTS UP(Engine is started)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Clogged air filter or Check filter or
defective switch replace switch
Does display go
off when
disconnect CD-
10? YES
Short circuit in Repair or replace
Starting switch : ON
Engine : Start Check resistance wiring harness (After clean)
between CN-57
NO
(1) and chassis
Starting switch : OFF Defective cluster Replace
NO
Disconnect CN-57
Check resistance
YES MAX 1̫
NO MIN 1M̫
CLUSTER
AIR CLEANER SWITCH
1 1
CN-57 CN-1 CD-10
R5575TS13
5-27
5. WHEN ENGINE OIL PRESSURE WARNING LAMP LIGHTS UP(Engine is started)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Engine oil leakage, Check engine oil
or defective switch level or replace
Does display go off switch
when disconnect
YES
CD-18? Defective cluster Replace
Starting switch : ON Check resistance
Engine : Start between CN-57
NO
(3) and chassis
Starting switch : OFF
Disconnection in Repair or replace
NO
Disconnect CN-57 wiring harness or (After clean)
poor contact
between
CN-57(3)-CD-18
Check resistance
YES MAX 1̫
NO MIN 1M̫
3 3 Pa
R5575TS14
5-28
6. WHEN HYDRAULIC OIL TEMPERATURE WARNING LAMP LIGHTS UP(Engine is started)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
High temperature Check hydraulic
Resistance oil temperature
YES between CD-1
(1,2) is in range (100ÁC Ü2ÁC ) ,
of 130~150̫? Replace
Starting switch : ON Defective temp Replace
Does display go NO
Disconnect CD-1 sensor
off when
disconnect CD-1? YES
Short circuit Check and repair
Starting switch : ON Resistance
Engine : Start between CN-56
NO (7) and CN-57(2)
is 0~1̫?
Starting switch : OFF NO Defective cluster Replace
Disconnect CN-56,
CN-57
CLUSTER
7 12
CN-56 CN-2
R5575TS15
5-29
7. WHEN COOLANT TEMPERATURE GAUGE DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Disconnection in Repair or replace
wiring harness or (After clean)
Is resistance poor contact
YES between CN-56 between
(4) and (7) over CN-56-CD-30
2k̫?
Starting switch : OFF YES
Disconnect CN-50 Defective cluster Replace
Does the gauge
move up and Check resistance
down at lamp NO
between CN-2
check? (12) and (15)
Defective temp Replace
See Table
NO
Starting switch : ON sensor
Check Table
Temperature 115Á C
40Á
C 85~110Á
C
Item (Red range)
7 12 1 C
4 15 2
R5575TS12
5-30
8. WHEN FUEL GAUGE DOES NOT OPERATE(Check warning lamp ON/OFF)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Disconnection in Check and repair
wiring harness
Is resistance
YES between CN-56
(12) and (13)
over 1k̫? YES
Defective cluster Replace
Starting switch : OFF
Disconnect CN-51
Check resistance
Does the gauge between CD-2(1)
move up and NO and (2)
down at lamp Defective fuel Replace
NO
check? Disconnect CD-2
sensor
See Table
Starting switch : ON
Check Table
Level Empty 1/2 Full
Item
Unit Resistance(̫) 700 300 ~100
Tolerance(%) Ü5 Ü8 Ü5
Red range
CLUSTER
FUEL SENDER
7 12 1
3 13 2
R5575TS16
5-31
9. WHEN SAFETY SOLENOID DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.14.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Hydraulic Check hydraulic
YES Check operation malfunction system
of solenoid
Defective solenoid Replace
NO
Safety lever : ON-OFF
YES
Defective switch Repair or replace
YES Check voltage (CS-4)
between CS-4
Check voltage (3) and chassis
between CN-68 Disconnect in Repair or replace
(1) - CN-68(2) Check voltage Starting switch : ON NO
YES between CN-5(5) Voltage : 10~12.5V wiring harness or (After clean)
Starting switch : ON and chassis Disconnect CN-5 poor contact
Voltage : 10~12.5V between
Safety state Starting switch : ON CN-5(5)-CS-4(3)
Voltage : 10~12.5V
Disconnect CN-5
Check voltage Disconnect in Repair or replace
between CN-68 NO
wiring harness or (After clean)
NO (2) with chassis
poor contact
Safety lever : OFF between
Starting switch : ON CN-5(5)-CN-68(2)
Voltage : 10~12.5V
NO Disconnection in Replace
fuse
FUSE
NO.14
SAFETY SWITCH
2 3 1 SAFETY SOLENOID
2 1
1 3 5 2
CS-4 CN-68
CN-5
R5575TS17
5-32
10. WHEN TRAVEL SPEED 1, 2 DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.22 .
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
YES
Defective hydraulic Check hydraulic
system system
YES Check voltage YES Check operation
between CN-56 YES
of solenoid Defective cluster Replace
(9) and chassis
Check if travel Check resistance
speed lamps( , Starting switch : ON Starting switch : ON between CN-70
) change when Volage : 10~12.5V : OFF NO
(1) and (2)
Disconnect CN-56 : ON
pressing the travel Defective solenoid Replace
Starting switch : OFF NO
speed switch on
the cluster SPEC : 15~25̫
Disconnect CN-70
Starting switch : ON
Defective cluster Replace
NO
CLUSTER
9 FUSE
NO.17
CN-56
CR-12
1 2 1
TRAVEL SOLENOID
2
3 1
3 4 4 5 2
TRAVEL RELAY CN-70
CN-5
R5575TS18
5-33
11. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and the fuse
No.7 is not blown out.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
NO
Recheck fuse Replace
Check voltage NO
between CS-3(1) Defective wiper Replace
and chassis switch
CN-20
M 2 10
1
WASHER P/P
FUSE CN-2 CS-3
1
I 0
2
NO.7 3
0, I
4
CN-21 5
1
2 E 1 6 6
1 Pf 8
2 7
3 B 3 3
8
4 9
10 9
10
4 Lo WIPER&WASHER
M
WIPER MOTOR
R5575TS21
5-34
12. WHEN STARTING SWITCH IS TURNED ON, HEAD LAMP DOES NOT LIGHTS UP
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.9.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
NO
Defective lamp Replace switch
switch
HEAD LAMP
1
2
CL-3
LIGHT SW
9 10 10 1
9
8 2
4 8
2
7 CL-4
7 1 6
5 5
CN-2
4
3
I 0
2 FUSE
1
CS-21 NO.9
R5575TS22
5-35
13. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.10.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.
Cause Remedy
NO
Defective lamp Replace switch
switch
YES
Check voltage Defective bulb Replace
YES
between CS-21 YES Check voltage
(4) and (2) between CL-5(2)
and chassis
Starting switch : ON Disconnection in Repair or replace
Work lamp switch : ON Starting switch : ON NO
Work lamp switch : ON
wiring harness or (After clean)
Voltage : 10~12.5V
Check voltage Voltage : 10~12.5V poor contact
between CN-2
YES (2) and chassis between CN-2(2)
and CL-5(2)
Starting switch : ON
Check voltage Work lamp switch : ON
between CS-21 Voltage : 10~12.5V
(4) and chassis Disconnection in Repair or replace
NO
Starting switch : ON wiring harness or (After clean)
Work lamp switch :
ON-OFF poor contact
Voltage : 10~12.5V between
CS-21(2)-CN-2(2)
LIGHT SW
10
WORK LAMP
9 10
1
9
4 8 2 2 2
2
7
CL-5
7 1 6
5 5
4 CN-2 CN-12
3
I 0
2 FUSE
1
CS-21 NO.10
R5575TS23
5-36
14. WHEN ENGINE DOES NOT START
ÂCheck supply of the power at engine stop solenoid while starting switch is ON.
ÂBefore disconnecting the connector, always turn the starting switch OFF.
START SWITCH
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified. FUSE
II I O H
1
I,O
NO.1 2
3 4
H
Cause Remedy 1 4
ACC BR
1
B
2
YES 2 5 3
Defective battery Check engine
6
system charge
C ST
5
or replace(After CN-2 6
checking specific FUSE CS-2
gravity of battery)
NO.17
Check operation YES
Check voltage Defective magnet Replace ANTI RESTART RY
of start motor YES between starter of start motor 1 2 1
magnet coil and CLUSTER
2
Starting switch : START chassis Defective start relay Replace
NO 3 11
Starting switch : START YES 3 4 4
SPEC : 10~12.5V ͽ
Check operation YES
Check voltage CR-5 CN-56
NO of start relay
between CR-5(1) TIMER
IG 4
and chassis OUT
1
Disconnection in Repair or replace 1
2
Starting switch : START
Starting switch :START wiring harness or (After clean) 2 3 FUSE
Check operation poor contact GND 3 OUT 4 START RY
2 1 C1
of start safety between CR-5 CR-50 NO.6
NO relay 1
(86) and CN-8(9) 1 C2
FUEL CUT-OFF RY C1 2
YES C1 1 C1 5
C2
Starting switch : ON CR-23
Check voltage Defective relay Replace C2
6
between CR-5(4) 1
STARTER
NO and chassis ; C2 2 2
7
NO CR-23 B+ M
Starting switch : ON
FUEL CUT-OFF SOL
YES H A CN-4
Defective relay Replace F B M
Check voltage E C
ͽ between CR-23 CN-79 CN-45
and chassis
Disconnection in Repair or replace
NO MASTER SWITCH
Starting switch : ON wiring harness or (After clean)
poor contact
between CR-5(4)-
CR-1
2
1
CR-23(2)
YES
Check voltage Defective fuel cut- Replace
; between CN-79 off solenoid
and chassis
BATTERY RY
NO Disconnection in Repair or
C+
C-
2
wiring harness or replace
1
CR-1
Starting switch : ON
poor contact (After clean)
2
between CN-79 2
C+
C-
and CR-23(2)
1
CN-60
CN-95
2
2
1
1
CN-3
FUSIBLE LINK
R5575TS20
5-37
15. WHEN STARTING SWITCH ON DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
START SWITCH
master switch ON.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified. FUSE
II I O H
1
I,O
NO.1 2
3 4
H
Cause Remedy 1 4
ACC BR
1
B
2
YES 5 3
Disconnection in Repair or 2
6
wiring harness or replace
C ST
5
6
poor contact (After clean) CN-2
FUSE CS-2
Check voltage between CN-2(2)-
YES
between CR-1 CR-1(2) or NO.17
(2) and chassis defective battery ANTI RESTART RY
1 2 1
Voltage : 10~12.5V relay CLUSTER
2
3 11
Check voltage NO
Disconnection in Replace
YES 3 4 4
between CS-2 wiring harness or CN-56
CR-5
(2) and chassis poor contact TIMER
IG 4 OUT
1
Voltage : 10~12.5V between CS-2(2)- 1
2
CN-2(1) 3 FUSE
YES Check voltage
2
GND 3 OUT 4 START RY
between CS-2(1) CR-50 NO.6 2 1 C1
and chassis Defective start Replace 1
NO 1 C2
FUEL CUT-OFF RY
Voltage : 10~12.5V switch C1 1 C1 5
C1 2 C2
C2
CR-23
1
6
Check voltage Disconnection in Replace 2 STARTER
NO C2 2
7
and specific wiring harness or CR-23 B+ M
gravity of battery poor contact FUEL CUT-OFF SOL
Specific gravity : MIN 1.28 between CS-2(1)- H A CN-4
Voltage : MIN 12V F B M
fuse No.1 E C
CN-79 CN-45
Battery capacity Charge or
NO MASTER SWITCH
too low replace
(After clean)
CR-1
2
1
BATTERY RY
C+
C-
2
1
CR-1
1
2
2
C+
C-
1
CN-60
CN-95
2
2
1
1
CN-3
FUSIBLE LINK
R5575TS20
5-38