Yokogawa ADMAG CA Manual
Yokogawa ADMAG CA Manual
Yokogawa ADMAG CA Manual
Manual
Models CA100S and 200S
Capacitance Magnetic Flowmeter
IM 1E8B0-01E
IM 1E8B0-01E
9th Edition
i
Contents
1. INTRODUCTION......................................................................................... 1-1
1.1 Using This Instrument Safely........................................................................... 1-2
1.2 Warranty.............................................................................................................. 1-3
2. HANDLING PRECAUTIONS...................................................................... 2-1
2.1 Checking Model and Specifications................................................................ 2-1
2.2 Accessories........................................................................................................ 2-1
2.3 Storage Precautions.......................................................................................... 2-1
2.4 Installation Location Precautions.................................................................... 2-2
2.5 Converter Reorientation Precautions.............................................................. 2-2
3. COMPONENT NAMES............................................................................... 3-1
4. INSTALLATION.......................................................................................... 4-1
4.1 Piping Design Precautions............................................................................... 4-1
4.2 Handling Precautions........................................................................................ 4-4
4.2.1 General Precautions........................................................................... 4-4
4.2.2 Flowmeter piping................................................................................. 4-5
4.2.3 Alteration of LCD Display Orientation................................................. 4-5
4.3 Mounting............................................................................................................. 4-6
4.3.1 Nominal Diameter (15 to 40 mm (0.5 to 1.5 in.))................................ 4-6
4.3.2 Nominal Diameter (50 to 200 mm (2 to 8 in.))..................................... 4-9
4.4 Wiring................................................................................................................ 4-12
4.4.1 Wiring Precautions............................................................................ 4-12
4.4.2 Power and Output Cables................................................................. 4-13
4.4.3 DC Connections................................................................................ 4-13
4.4.4 Wiring Ports....................................................................................... 4-14
4.4.5 Connecting to External Instruments................................................. 4-15
5. BASIC OPERATING PROCEDURES........................................................ 5-1
5.1 Liquid Crystal Display....................................................................................... 5-1
5.2 Types of Display Data........................................................................................ 5-2
5.2.1 Flow Rate Data Display Mode............................................................ 5-3
5.2.2 Setting Mode....................................................................................... 5-5
5.2.3 Alarm Display Mode............................................................................ 5-8
IM 1E8B0-01E
iii
8.2 Self-diagnostics Functions............................................................................... 8-4
8.2.1 Display and Output Status during Alarm Occurrence......................... 8-4
8.2.2 Error Description and Countermeasures............................................ 8-5
9. MAINTENANCE.......................................................................................... 9-1
9.1 Loop Test (Test Output)..................................................................................... 9-1
9.1.1 Settings for Test Output Using Data Setting Keys.............................. 9-1
9.1.2 Test Output Setting Via BT200........................................................... 9-2
9.2 Fuse Replacement............................................................................................. 9-2
9.3 Maintenance of the LCD Display...................................................................... 9-3
9.4 Troubleshooting................................................................................................. 9-3
9.4.1 No Indication....................................................................................... 9-3
9.4.2 Unstable Zero..................................................................................... 9-4
9.4.3 Disagreement between Indication and Actual Flow........................... 9-5
10. OUTLINE................................................................................................... 10-1
11. OPERATING PRINCIPLE......................................................................... 11-1
11.1 Principle of Magnetic Flowmeter Operation................................................. 11-1
11.2 Principal and Features of the Capacitance Magnetic Flowmeter............... 11-1
11.3 Capacitance Magnetic Flowmeter Circuit Configuration............................ 11-2
12. PARAMETER SUMMARY........................................................................ 12-1
13. HAZARDOUS DUTY TYPE INSTRUMENT............................................. 13-1
13.1 FM (Only for sizes 15 to 100 mm (0.5 to 4 in.)).............................................. 13-1
13.2 CSA (Only for sizes 15 to 100 mm (0.5 to 4 in.))............................................ 13-1
13.3 TIIS (Only for sizes 15 to 100 mm (0.5 to 4 in.))............................................. 13-2
INSTALLATION AND OPERATING PRECAUTIONS FOR TIIS FLAMEPROOF
EQUIPMENT..................................................................................... EX-B03E
Revision Information
IM 1E8B0-01E
<1. INTRODUCTION> 1-1
1. INTRODUCTION
Thank you for purchasing CA capacitance magnetic Safety and Modification Precautions
flowmeter. • The following general safety precautions must
To ensure correct use of the instrument, please be observed during all phases of operation,
read this manual thoroughly and fully understand service, and repair of this instrument. Failure
how to operate the instrument before operating it. to comply with these precautions or with
specific WARNINGS given elsewhere in
NOTE this manual violates safety standards of
design, manufacture, and intended use of the
This manual describes the hardware and instrument. Yokogawa assumes no liability for
software configuration of CA capacitance the customer’s failure to comply with these
magnetic flowmeter. requirements. If this instrument is used in
a manner not specified in this manual, the
protection provided by this instrument may be
Regarding This Manual
impaired.
• This manual should be passed on to the end • Yokogawa will not be liable for malfunctions or
user. damage resulting from any modification made
• The contents of this manual may be changed to this instrument by the customer.
without prior notice. • The following safety symbol marks are used in
• All rights are reserved. No part of this manual this manual and instrument.
may be reproduced in any form without
Yokogawa’s written permission.
• Yokogawa makes no warranty of any kind with WARNING
regard to this material, including, but not limited
A WARNING sign denotes a hazard. It calls
to, implied warranties of merchantability and
attention to procedure, practice, condition or the
suitability for a particular purpose.
like, which, if not correctly performed or adhered
• All reasonable effort has been made to ensure
to, could result in injury or death of personnel.
the accuracy of the contents of this manual.
However, if any errors or omissions are found,
please inform Yokogawa.
• The specifications covered by this manual are CAUTION
limited to those for the standard type under the
A CAUTION sign denotes a hazard. It calls
specified model number break-down and do not
attention to procedure, practice, condition or the
cover custom-made instruments.
like, which, if not correctly performed or adhered
• Please note that this manual may not be
to, could result in damage to or destruction of the
revised for any specification changes,
product.
construction changes or operating part changes
that are not considered to affect function or
performance. IMPORTANT
• Yokogawa assumes no responsibilities for this
product except as stated in the warranty. An IMPORTANT sign denotes that attention is
• If the customer or any third party is harmed by required to avoid damage to the instrument or
the use of this product, Yokogawa assumes system failure.
no responsibility for any such harm owing to
any defects in the product which were not
predictable, or for any indirect damages.
NOTE
A NOTE sign denotes information necessary
for essential understanding of operation and
features.
IM 1E8B0-01E
<1. INTRODUCTION> 1-2
Protective grounding terminal. (2) Wiring
Functional grounding terminal. This
terminal should not be used as a
“Protective grounding terminal”. WARNING
Alternating current.
• The wiring of the magnetic flowmeter must
Direct current.
be performed by expert engineer or skilled
personnel. No operator shall be permitted to
perform procedures relating to wiring.
1.1 Using This Instrument Safely • When connecting the wiring, check that the
supply voltage is within the range of the
(1) Installation voltage specified for this instrument before
connecting the power cable. In addition,
check that no voltage is applied to the power
WARNING cable before connecting the wiring.
• Installation of the magnetic flowmeter must
be performed by expert engineer or skilled
(3) Operation
personnel. No operator shall be permitted to
perform procedures relating to installation.
The magnetic flowmeter must be installed WARNING
within the specification conditions.
• The magnetic flowmeter is a heavy • Do not open the cover in wet weather or
instrument. Be careful that no damage is humid environment. When the cover is open,
caused to personnel through accidentally stated enclosure protection is not applicable.
dropping it, or by exerting excessive force on • When opening the cover, wait for more than
the magnetic flowmeter. When moving the 10 minutes after turning off the power.
magnetic flowmeter, always use a trolley and • Be sure to set parameters as “Protect”
have at least two people carry it. on the write protect function after finish of
• When the magnetic flowmeter is processing parameter setting work.
hot fluids, the instrument itself may become
extremely hot. Take sufficient care not to get
burnt.
• Where the fluid being processed is a toxic
substance, avoid contact with the fluid and
avoid inhaling any residual gas, even after
the instrument has been taken off the piping
line for maintenance and so forth.
• Do not apply excessive weight, for example,
a person stepping on the magnetic
flowmeter.
• All procedures relating to installation must
comply with the electrical code of the country
where it is used.
IM 1E8B0-01E
<1. INTRODUCTION> 1-3
(4) Maintenance 1.2 Warranty
• The terms of this instrument that are
WARNING guaranteed are described in the quotation.
We will make any repairs that may become
• Maintenance of the magnetic flowmeter necessary during the guaranteed term free of
should be performed by the trained charge.
personnel having knowledge of safety • Please contact our sales office if this instrument
standard. No operator shall be permitted requires repair.
to perform any operations relating to • If the instrument is faulty, contact us with
maintenance. concrete details about the problem and the
• Do not open the cover in wet weather or length of time it has been faulty, and state the
humid environment. When the cover is open, model and serial number. We would appreciate
stated enclosure protection is not applicable. the inclusion of drawings or additional
• When opening the cover, wait for more than information.
10 minutes after turning off the power. • The results of our examination will determine
• Always conform to maintenance procedures whether the meter will be repaired free of
outlined in this manual. If necessary, contact charge or on an at-cost basis.
Yokogawa.
The guarantee will not apply in the
• Care should be taken to prevent the build
following cases:
up of dirt, dust or other substances on the
display panel glass or name plate. If these • Damage due to negligence or insufficient
surfaces do get dirty, wipe them clean with a maintenance on the part of the customer.
soft dry cloth. • Problems or damage resulting from handling,
operation or storage that violates the intended
use and specifications.
(5) Explosion Protected Type Instrument • Problems that result from using or performing
maintenance on the instrument in a location
that does not comply with the installation
WARNING location specified by Yokogawa.
• Problems or damage resulting from repairs or
• Magnetic flowmeters with the model name modifications not performed by Yokogawa or
CASC, SN are products which have someone authorized by Yokogawa.
been certified as explosion proof type • Problems or damage resulting from
instruments. Strict limitations are applied to inappropriate reinstallation after delivery.
the structures, installation locations, external • Problems or damage resulting from disasters
wiring work, maintenance and repairs, etc. such as fires, earthquakes, storms, floods, or
of these instruments. Sufficient care must be lightning strikes and external causes.
taken, as any violation of the limitations may
cause dangerous situations. Trademarks:
Be sure to read Chapter 13 “HAZARDOUS • ‘ADMAG’ and ‘BRAIN TERMINAL’ are
DUTY TYPE INSTRUMENT” before registered trademarks of Yokogawa Electric
handling the instruments. The description in Corporation.
Chapter 13 is prior to the other description in Company names and product names used
this manual. in this material are registered trademarks or
For TIIS flameproof type instruments, trademarks of their respective owners.
be sure to read “INSTALLATION AND • In this manual, trademarks or registered
OPERATING PRECAUTIONS FOR TIIS trademarks are not marked with ™ or ®.
FLAMEPROOF EQUIPMENT” at the end of
this manual.
• Only trained persons use this instrument in
the industrial location.
• Take care not to generate mechanical
spark when access to the instrument and
peripheral devices in hazardous locations.
IM 1E8B0-01E
<2. HANDLING PRECAUTIONS> 2-1
2. HANDLING PRECAUTIONS
This instrument has been inspected carefully at 2.2 Accessories
the factory before shipment. When the instrument
is delivered, visually check that no damage has Check that the parts shown below are included in
occurred during transportation. the package.
Read this section carefully as it contains important • Data sheet (1-sheet)
information on handling this instrument. Refer to • Unit labels (1-sheet)
the relevant sections for information not contained • Centering device (1-set)
in this section. If you have any problems or • Plug (for DC power supply only) (1-piece)
questions, please contact Yokogawa sales office. • Hexagonal Wrench (only for hazardous duty
type instrument) (1-piece)
F0201.ai
IM 1E8B0-01E
<2. HANDLING PRECAUTIONS> 2-2
2.4 Installation Location
Precautions
Select the installation location with consideration
to the following items to ensure long-term stable
operation of the instrument.
Ambient Temperature:
Avoid installing the instrument in locations
with constantly fluctuating temperatures. If the
location is subject to radiant heat from the plant,
provide heat insulation or improve ventilation.
Atmospheric Condition:
Avoid installing the instrument in a corrosive
atmosphere. In situations where this is
unavoidable, consider ways to improve
ventilation and to prevent rainwater from
entering and being retained in the conduit
pipes.
Vibrations or Shocks:
Avoid installing the instrument in a place subject
to shocks or vibrations.
WARNING
Please do not change the converter orientation
at the customer’s site.
IM 1E8B0-01E
<3. COMPONENT NAMES> 3-1
3. COMPONENT NAMES
Terminal Box Cover
Name Plate
Electrical Connection
Display Cover
Display Converter
Mini-flange
Flow Tube
Display Cover
Display Converter
Mini-flange
Flow Tube
IM 1E8B0-01E
<4. INSTALLATION> 4-1
4. INSTALLATION
4.1 Piping Design Precautions (3) Required Straight Pipe Length
To maintain accurate measurement, see JIS B 7554
WARNING which explains the requirements for upstream
piping conditions of magnetic flowmeters.
Installation of the magnetic flowmeter must
The piping conditions we recommend as shown in
be performed by expert engineer or skilled
Figure 4.1.1 are based on JIS B 7554 and on our
personnel. No operator shall be permitted to
piping condition test data.
perform procedures relating to installation.
IMPORTANT
IMPORTANT In the application for pure water, pure alcohol
and other fluids which have low conductivity
Design piping correctly, referring to the following with low viscosity, we recommend the upper
to prevent damage to flowtubes and to assure stream length of straight run of magmeter be
accurate measuring. 20D (where D denotes flowtube size) or more.
Please be careful that gasket material dose not
(1) Location protrude in pipe inner surface.
IM 1E8B0-01E
<4. INSTALLATION> 4-2
(4) Applicable Velocity Range in Low (5) Maintaining Stable Fluid Conductivity
Conductivity Fluid Measurement
IMPORTANT
IMPORTANT
Do not install the flowmeter where fluid
• In the application for pure water, pure alcohol conductivity tends to become uneven. If
and other fluids which have low conductivity chemicals are fed near the upstream side of a
with low viscosity, fluid velocity should be within magnetic flowmeter, they may affect the flow
the range of Applicable velocity range which is rate’s indications. To avoid this situation, it is
shown in the figure listed below depending on recommended that the chemical feed ports be
fluid conductivity. located on the downstream side of the flowmeter.
• The fluid that cause phase separation and If it is unavoidable that chemicals must be fed on
has higher fluid conductivity around the inner the upstream side, provide a sufficient length of
surface of the flowtube cannot be measured. straight run (approximately 50D) to ensure the
proper mixture of fluids.
Size 15 to 100mm (0.5 to 4 in.)
10(30)
9
8 (Incorrect) (Correct)
7 Upstream side Downstream side
Flow
6
Velocity
m/s (ft/s) 5(15)
4
3
2 Application Velocity
1 Range
0 F0404.ai
0.1 1 10
Conductivity µS/cm
F0402.ai Figure 4.1.2 Chemical Injection
IM 1E8B0-01E
<4. INSTALLATION> 4-3
(8) Bypass Line (11) Avoiding Air Bubbles
It is recommended to install a bypass line to
facilitate maintenance and zero adjustment.
IMPORTANT
If air bubbles enter a measurement pipe,
Bypass valve flow rate indications may be affected and
measurement errors may be caused.
Block valve In cases where fluids contain air bubbles, piping must
be designed to prevent them from accumulating in
the measurement pipe of a flowtube.
Block valve If a valve exists near the flowmeter, try to mount the
F0405.ai
flowmeter on the valve’s upstream side in order to
Figure 4.1.3 Bypass Line
prevent a possible reduction of pressure inside the
pipe, thereby avoiding the possibility of air bubbles.
(9) Supporting the Flowmeter
(Correct) (Correct) (Incorrect)
Valve
CAUTION (Incorrect)
F0407.ai
Do not secure the flowmeter separately to Figure 4.1.5 Avoiding Air Bubbles
prevent the vibrations, shocks, and expansion
and contraction forces of the piping from
(12) Mounting Orientation
affecting it. Fix the pipes first, then support the
flowmeter with the pipes.
IMPORTANT
(10) Mounting Positions If electrodes are perpendicular to the ground, air
bubbles near the top or precipitates at the bottom
• Pipes must be fully filled with liquids. may cause measurement errors. Ensure that the
converter of flowmeter are mounted above the
IMPORTANT piping to prevent water from entering them.
If the pipe is empty, the output fluctuates or the (Correct) (Incorrect) (Incorrect)
IM 1E8B0-01E
<4. INSTALLATION> 4-4
(13) Grounding 4.2 Handling Precautions
IMPORTANT
WARNING
Grounding resistance of 100 Ω or less is
necessary. When the optional code A (lightning The magnetic flowmeter is a heavy instrument.
protector) is selected, grounding resistance of 10 Be careful that no damage is caused to
Ω or less is necessary. personnel through accidentally dropping it, or
When the optional code JF3 (TIIS Flameproof by exerting excessive force on the magnetic
type) is selected, grounding resistance of 10 Ω or flowmeter. When moving the magnetic
less (Class A or Class C) is necessary. flowmeter, always use a trolley and have at least
In case of explosion proof type except TIIS, two people carry it.
follow the domestic electrical requirements as
regulated in each country.
4.2.1 General Precautions
(1) Transportation
IMPORTANT
The magnetic flowmeter is packed tightly. When
Improper grounding can have an adverse effect it is unpacked, pay attention to prevent damaging
on the flow measurement. Ensure that the the flowmeter. To prevent accidents while it is being
instrument is properly grounded. transported to the installing location, transport it to
the site in its original packing.
The electromotive force of the magnetic flowmeter
is minute and it is easily affected by noise, and
the reference electric potential is the same as that
CAUTION
of the measuring fluid. Therefore, the reference In case the Magnetic Flowmeter size 150, 200
electric potential (terminal potential) of the flowtube mm (6, 8 in.) lifts up, refer to Figure 4.2.1. Please
and converter also need to be the same as that of never lift up by using a bar through the flow tube.
the measuring fluid. Moreover, the potential must be
the same as the ground. The magnetic flowmeter is
equipped with a eath ring that makes a connection
with the charge of the measured fluid for grounding.
The flowmeter should be grounded by certain
specifications (Refer to Figure 4.1.7).
Grounding is mandatory especially for insulated
piping such as PVC-sheathed pipes. If not, the
magnetic flowmeter measures the flow incorrectly
because the reference electrical potential is floating.
CAUTION
Care should be taken not to drop the flowmeter
F0409.ai
or expose it to excessive shock. In particular, be
Figure 4.1.7 Grounding
careful not to subject the flange surface to shock.
This may lead to liner damage which will result in
inaccurate readings.
IM 1E8B0-01E
<4. INSTALLATION> 4-5
(3) Terminal Box Cover (2) Inside a newly installed pipeline, there may
be some foreign substances such as residue
IMPORTANT from welding or wood chips. Remove them
by flushing the piping before mounting the
As it is possible that the insulation will flowmeter. This prevents the lining from
deteriorate, do not open the terminal box cover being damaged, as well as the occurrence
until it is time to wire it. of erroneous measured signals resulting
from foreign substances passing through the
(4) Long-term Non-use flowtube during measurement.
IMPORTANT
It is not desirable to leave the flowmeter unused
for a long term after installation. If this situation
is unavoidable, take care of the flowmeter by
observing the following.
Slanted Misaligned
F0411.ai
• Confirmation of sealing conditions for the Figure 4.2.2 Slanted and Misaligned Flowmeter
flowmeter Piping
IM 1E8B0-01E
<4. INSTALLATION> 4-6
4.3 Mounting (3) Positioning the Flowmeter
Pass two through-bolts through the adjacent holes
4.3.1 Nominal Diameter (15 to 40 mm (0.5 of both flanges and position the flowmeter so that
to 1.5 in.)) the Mini-flanges and the centering devices come
in close contact with each other. Pass the other
IMPORTANT through-bolts through the other holes (refer to
Use bolts and nuts in compliance with the flange Figure 4.3.1 and 4.3.2). In case stud-type through-
ratings. When stud-type through-bolts are used, be bolts are used, position them in such a way that
sure the outside diameter of the shank is smaller the centering devices come in contact with the bolt
than that of the thread ridge. Use compressed non- threads.
asbestos fiber gasket, PTFE gasket or the gasket
(4) Tightening Nuts
which has equal elasticity. For PVC piping, select
an optional code FRG, please use rubber gasket or Tighten the nuts according to the torque values for
others which has equal elasticity. Be sure to choose metal piping in Table 4.3.1. For PVC piping, select
a gasket with inner and outer diameters that does an optional code FRG, use rubber gaskets and
not protrude inside the piping (Refer to Table 4.3.6). tighten the nuts to the torque values PVC piping in
If the inner diameter of the gasket is too large, Table 4.3.2.
or outer diameter of the gasket is too small, fluid
leakage may result.
CAUTION
(1) Mounting Direction Be sure to tighten the nuts according to
Mount the flowmeter so that the flow direction of the the prescribed torque values. Tighten them
fluid to be measured is in line with the direction of diagonally with the same torque values, step by
the arrow mark on the flowmeter. step up to the prescribed torque value.
IMPORTANT
If it is impossible to match the direction of
the arrow mark, the direction of the electrical
connection can be changed.
In case the fluid being measured flows against
the arrow direction, refer to Subsection 6.3.6
“Reversing Flow Direction” or Subsection 7.2.8
“Reversing Flow Direction”.
IM 1E8B0-01E
<4. INSTALLATION> 4-7
Mini-flange
Nut
(eight units)*
Gasket
(two units)*
Centering device (two units)
Mini-flange
Nut
(eight units)*
Flange
Figure 4.3.2 Mounting Procedure (size: 25, 40mm (1, 1.5 in.))
IM 1E8B0-01E
<4. INSTALLATION> 4-8
Table 4.3.1 Maximum Tightening Torque Values for Metal Piping N·m {kgf·cm} [in-lbf]
Flange
JIS ANSI DIN
Rating
Size
mm(inch) 10K 20K 150 300 PN 10/16
Table 4.3.2 Maximum Tightening Torque Values for PVC Piping N·m {kgf·cm} [in-lbf]
Flange
JIS ANSI DIN
Rating
Size
mm(inch) 10K 20K 150 300 PN 10/16
IM 1E8B0-01E
<4. INSTALLATION> 4-9
4.3.2 Nominal Diameter (50 to 200 mm (2 (3) Positioning the Flowmeter
to 8 in.)) Position the flowmeter so that the Mini-flanges and
the centering devices come in close contact with
IMPORTANT each other. Be careful to prevent the four centering
Use bolts and nuts in compliance with the flange devices from coming into contact with the housing.
ratings. When stud-type through-bolts are If stud-type through-bolts are used, position them in
used, be sure the outside diameter of the shank such a way that the four centering devices come in
is smaller than that of the thread ridge. Use contact with the bolt threads (Refer to Figure 4.3.3).
compressed non-asbestos fiber gasket, PTFE Pass the other through-bolts through from the
gasket or the gasket which has equal elasticity. process piping side.
For PVC piping, select an optional code FRG,
(4) Tightening Nuts
please use rubber gasket or others which has
equal elasticity. Be sure to choose a gasket with Tighten the nuts according to the torque values for
inner and outer diameters that does not protrude metal piping in Table 4.3.3. For PVC piping, select
inside the piping (Refer to Table 4.3.6). If the an optional code of FRG, use rubber gaskets and
inner diameter of the gasket is too large, or outer tighten the nuts to the torque values for PVC piping
diameter of the gasket is too small, fluid leakage in Table 4.3.4.
may result.
IM 1E8B0-01E
<4. INSTALLATION> 4-10
*: These items can be ordered optionally.
If they are provided by the user, choose nuts
Nut (eight units)* and bolts in compliance with the flange ratings.
Through bolt (four units)*
Mini-flange
Flange
Housing
Centering device
(four units) Centering device (four units)
Vertical Mounting Horizontal Mounting F0415.ai
Table 4.3.3 Maximum Torque Value for Metal Piping N·m {kgf·cm} [in-lbf]
Flange
JIS ANSI DIN
Rating JIS G3451
Size F12(75M)
mm(inch) 10K 20K 150 300 PN 10 PN 16
Table 4.3.4 Maximum Torque Value for PVC Piping N·m {kgf·cm} [in-lbf]
Flange
JIS ANSI DIN
Rating JIS G3451
Size F12(75M)
mm(inch) 10K 20K 150 300 PN 10 PN 16
IM 1E8B0-01E
<4. INSTALLATION> 4-11
Table 4.3.5 Centering Device Identification
Flange
Rating JIS G3451 DIN PN
JIS 10K JIS 20K ANSI 150 ANSI300
Size F12 10/16
mm(inch)
50(2) B B - B F F
80(3) B F H F C G
100(4) B F H C H F
150(6) B C G B D B
200(8) B C C G J B
* Please be sure the inner diameter of a gasket does not protrude to the each ring inside diameter.
IM 1E8B0-01E
<4. INSTALLATION> 4-12
4.4 Wiring 4.4.1 Wiring Precautions
Be sure to observe the following precautions when
WARNING wiring:
IM 1E8B0-01E
<4. INSTALLATION> 4-13
(2) Grounding 4.4.2 Power and Output Cables
Power cable:
CAUTION Crimp-on Terminal
60˚C heat resistance
Be sure to connect protective grounding of
Green/Yellow covered conductors shall be
ADMAG CA with cable of 2mm2 or larger cross
used only for connection to PROTECTIVE
section in order to avoid the electrical shock to
CONDUCTOR TERMINALS.
the operators and maintenance engineers and
Conform to IEC 227 or IEC245 or equivalent
prevent the influence of external noise. And
national authorization.
further connect the grounding wire to the
Output Cable:
mark (100 Ω or less).
Please use Polyvinyl chloride insulated and
sheathed control cables (JIS C 3401) or Polyvinyl
IMPORTANT chloride insulated and sheathed portable power
cables (JIS C 3312) or equivalents.
Grounding resistance of 100 Ω or less is Outer Diameter:
necessary. When the optional code A (lightning 6.5 to 12mm
protector) is selected, grounding resistance of 10 waterproof grand (optional code: ECG, ECU) :
Ω or less is necessary. 10.5 to 11.5mm
When the optional code JF3 (TIIS Flameproof Nominal Cross Section:
type) is selected, grounding resistance of 10 Ω or Single wire; 0.5 to 2.5mm2
less (Class A or Class C) is necessary. Stranded wire; 0.5 to 2.5mm2
In case of explosion proof type except TIIS,
follow the domestic electrical requirements as 4.4.3 DC Connections
regulated in each country.
(1) Connecting Power Supply
IMPORTANT
• In case of 24V DC power supply, AC power
supplies or reversed polarities cannot be
connected.
It will cause the fuse to burnout.
IMPORTANT
• In case of 24V DC power supply, the
specification for the supply voltage is 24V DC
(-15 to +20%), but the input voltage of the
converter drops due to cable resistance so it
should be used within the following range.
Supply Voltage and Cable Length
1000
(3300)
900
(2970)
800
(2640)
700
(2310)
Allowed 600
(1980)
cable
500
length (1650)
m(ft) 400
(1320)
300
(990)
200
(660)
100
(330)
0
20 22 24 26 28
Usable range E(V)
Cable cross section area : 1.25mm2 Cable cross section area : 2mm2
F0417.ai
IM 1E8B0-01E
<4. INSTALLATION> 4-14
4.4.4 Wiring Ports (3) Conduit Wiring
This instrument is of watertight construction as When wiring the conduits, pass the conduit
stipulated in JIS C 0920. It is shipped with a wiring through the wiring connection port, and utilize the
bracket (waterproof gland or waterproof gland with waterproof gland to prevent water from flowing in.
union) or a plastic gland attached, only in cases Place the conduit pipe on an angle as shown in
where an optional specification is selected for the Figure 4.4.3. Install a drain valve at the low end of
wiring port. the vertical pipe, and open the valve regularly.
In case of the explosion proof type, refer to Chapter
13 “HAZARDOUS DUTY TYPE INSTRUMENT”.
IMPORTANT
The wiring port is sealed with a cap (not water-
proof). Use the plug which is packed for the
unused wiring port. If waterproof property is
necessary, please use waterproof glands. Drain valve
IMPORTANT
To prevent water or condensation from entering
the converter housing, waterproof glands are
recommended. Do not over-tighten the glands
or damage to the cables may result. Tightness of
the gland can be checked by confirming that the
cable is held firmly in place.
Gasket G 1/2
Tightening
gland
Gasket
Tightening gland
G 1/2
(PF 1/2 internal thread)
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<4. INSTALLATION> 4-15
4.4.5 Connecting to External Instruments (3) Alarm Output
CAUTION IMPORTANT
This is a transistor contact (insulated type) so
All the devices to be connected to current
attention must be paid to voltage and polarity
output and pulse output must be conformed to
when making connections.
CSA1010, CSA950, IEC1010 or IEC950.
This output cannot switch an AC load. To do this
(1) Analog Signal Output (4 to 20mA DC signal a special relay (Refer to Figure 4.4.6) is required.
is output) * The alarm output is normally closed.
ADMAG CA P+
(2) Pulse Output
Magnetic
IMPORTANT
valve
P– External
AC power supply
This is a transistor contact (insulated type) so Power supply
Protective diode
ADMAG CA P+
P–
ADMAG CA P+
P–
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<5. BASIC OPERATING PROCEDURES> 5-1
(1) LED (red): This LED is off during normal operation and flashes when an alarm condition has
occurred.
(2) Delimiter: The delimiter “ : ” (colon) indicates that the displayed data is in setting mode.
(3) Unit Display: Displays flow rate units. In order to display other units, the required unit label
should be selected from the provided data sheets and attached as shown.
(4) Unit Label Location: To display units not on the LCD, select the required label from the provided data
sheets and attach it here.
(5) Data Display: Displays flow rate data, setting data and type of alarm generated.
(6) Decimal Point: Displays decimal point in the data.
(7) Setting Keys: These keys are used to change flow rate data displays and type of setting data.
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<5. BASIC OPERATING PROCEDURES> 5-2
5.2 Types of Display Data
Three major types of data are displayed.
(Flow rate %) (Parameter No. 02: 3 sec.dumping) (Alarm No. 07: Coil open)
m3 /h
(Actual flow rate) (Parameter No. 03: Span 50.0) (Alarm No. 06: Input signal error)
(Flow rate totalization value) (Parameter No. C1: Zero adjust not possible) (Alarm No. 08: Incorrect span setting)
(Alternate display of
flow rate % and flow
rate totalization value)
(Parameter No. d1: Selection of display items)
(Alternate display of
actual flow rate and flow
rate totalization value)
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<5. BASIC OPERATING PROCEDURES> 5-3
5.2.1 Flow Rate Data Display Mode
• The flow rate data display mode indicates instantaneous flow and totalized flow values.
The ADMAG CA can display 6 types of flow rate data.
• These functions can be displayed by pressing the “d1” key on the flow converter.
• For changing from setting mode to flow rate data display mode, press “SET” key while pressing “SHIFT”
key.
• When a BT200 is used, call up the parameter No. D01 to select functions.
Actual flow rate The actual meter rate of instantaneous flow rate is D01: DISP SELECT
displayed (Note 1). RATE
The decimal point position is the same as when
you set the span. However, it may display value
differently on BT200 and ADMAG CA. (If the value
is set to 0.0001 on BT200, it is displayed as 0.000
on ADMAG CA.)
Flow rate totalization Display totalized flow rate D01: DISP SELECT
values TOTAL
(Alternate display The Display switches between display of D01: DISP SELECT
of flow rate % and instaneous flow rates (%) and totalized flow rates RATE(%)/TOTAL
flow rate totalization every 4 seconds interval.
value)
(Alternate displayof The Display switches between display of D01: DISP SELECT
actual flow rate instaneous flow rates (actual values) and totalized RATE/TOTAL
totalization value) flow rates every 4 seconds interval.
(Alternate display of The Display switches between display of D01: DISP SELECT
actual flow rate and instantaneous flowrate (%) and instantaneous flow RATE(%)/RATE
flow rate %) rates (actual values) every 4 seconds interval.
Note 1: The LCD can display the following combination of units (by selecting a parameter)
Units other than those shown below can be displayed by attaching the provided unit labels .
l (liters) /h, l (liters) /m, m3/h, m3/m, gal/h, gal/m
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<5. BASIC OPERATING PROCEDURES> 5-4
(1) Changes in Flow Data Display Items
• Shows how the display changes when the flow converter switches are pressed.
• Refer to Chapter 7 “OPERATION VIA BRAIN TERMINAL” for information on changes using the BT200.
The display shown when the Press the SET key to go to the Press the INC key twice to
power is turned on. data mode shown above. display d1:00.
m3 /h
Press the SET key once and all Wait 2 to 3 seconds and press the When all setting have been made,
data starts to flash. SET key again to return the hatched hold down the SHIFT key while
portion to its original position. pressing the SET key to return to
original display mode.
(Example: m3/h)
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<5. BASIC OPERATING PROCEDURES> 5-5
5.2.2 Setting Mode
• The setting mode is used for checking parameters and rewriting data.
• The following is an overview of the setting mode. Refer to Chapter 6 “FUNCTION AND DATA SETTINGS”
for detailed information.
(1) Structure of Setting Mode Display
• The display consists of two areas, two digits to the left of the colon and four digits to the right of it.
• Two types of data can be entered: direct entry of numerals and entry of desired data items using codes.
Refer to Chapter 12 “PARAMETER SUMMARY” for information on how to change settings.
F0504.ai
Press the SHIFT key to move the flashing segment (the selected item)
Parameter
Selection
SET SHIFT INC
Use the INC key to change the items displayed in the flashing segment.
* Contains 5-digit data which cannot be displayed as shown on the left
but has to be scrolled.
SET SHIFT INC
Use the SET key to move the flashing segment to the most significant
Data Rewrite location of the data area.
* When change the data, the delimiter “ : ” is flashed.
SET SHIFT INC
Use the SHIFT key to move the flashing segment within the data area.
Use the INC key to change the data area in the flashing segment (the
selected item).
---Continued---
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<5. BASIC OPERATING PROCEDURES> 5-6
First time
Second time
Hold down the SHIFT key and press the SET key to switch to the flow
witching to Flow
S rate data display.
Data Entry
SET SHIFT INC
Press the INC key to move the decimal point to the right.
Moving Decimal Point
First time
Second time
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<5. BASIC OPERATING PROCEDURES> 5-7
(4) Display of 5-digit Data
• The data display area has 4-digit and can therefore not display span and other 5-digit data parameters.
To display such data, the data is automatically shifted (scrolled) to the left one digit at a time .
When parameter number is selected, the delimiter “ : ” starts to flash.
• When the flashing segment is aligned with the last digit and the data includes a space, the data is
displayed as shown “4” on the right.
Example: Display of span 123.45
1
3 seconds
(Space)
2
1 second
3
1 second
(Space)
4
1 second
5
1 second
6
1 second
7
1 second
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(6) Display and Setting Coded Data
Example of change: Changing from +20 to -20
Item Display Content
The display on right indicates “+20”.
1. Selecting Coded Data
Press the INC key to change the “+” sign to the “-” sign.
3. Change of Coded Data
Alarm 19 is displayed
2 seconds
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<6. FUNCTION AND DATA SETTINGS> 6-1
This chapter explaines how to set flow span, other 6.1 Flow Rate Span Setting
functions and data settings.
Please set data correctly. (1) Determining the Flow Rate Span Value
The flow rate span is the instantaneous flow rate
NOTE value at which the output current is to be 20 mA.
Please determine the span under considering the
followings.
• Please set the maximum flow rate at the most
variable flow rate line.
If the flow rate of the fluid exceeds the flow rate
↑ ↑ ↑ ↑ ↑ span value, the flow rate that exceeds this value
5th 4th 3rd 2nd 1st (20mA or more) is not output and the flowmeter
digit digit digit digit digit F0601.ai will not display the correct flow rate. (108% or
more can’t be output)
• Regardless of the position of the decimal
• In a line where the flow rate is comparatively
point, the largest value that can be set on the
stable, set a value that is 1.5 to 2.0 times larger
display unit is 30000. If “3” is set in the 5th
than the normal flow rate.
digit, it is not possible to set a number other
• Please set a value that will correspond to a flow
than “0” in the 1st to 4th digits.
velocity of 0.5 to 10m/s.
• It is not possible to set a number “4” or
Please comfirm the flow velocity by sizing data
larger in the 5th digit even though it can be
or parameter number “13”.
incremented up to “4” or larger in the setting
(Parameter number “13” indicates
procedure.
corresponding flow velocity to set span)
• If the highest-order digit of the number to be
• The basic input value for display is flow span
set is “4” or larger, set it from the 4th digit.
value. It is recommended that the accuracy
• Data range is different for each parameter
of the first digit is in a 0.05 to 0.1% in case
number. For detail, refer to Chapter 12
inputting the flow rate span value.
“PARAMETER SUMMARY.”
For example, 30m3/h should be set as
Example: A value of 345.67 is represented by the
30.00m3/h.
character string 34567, and since this exceeds
• In a span setting, the maximum value that can
30000, it cannot be set. In such a case, the value
set is “30000” except any relation with decimal
345.6 should be set instead.
position.
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<6. FUNCTION AND DATA SETTINGS> 6-2
(2) Span Setting using Display Keys (Example setting: 30.00 m3/h)
• Span Value Setting
Press the SET key during normal flow rate data display to display the
SET SHIFT INC
data mode shown in the left figure.
Press the SHIFT key to cause the second digit from the left to flash.
SET SHIFT INC
Press the SET key to move the flashing segment to the first digit in the
SET SHIFT INC
data area.
* When change the data, the delimiter “ : ” is flashed.
Press the SHIFT key to move the flashing segment two digits to the right.
SET SHIFT INC
Press the SET key once to cause all the data to flash.
SET SHIFT INC
* As the data display now will be scrolled, it may not appear as shown in
the left figure.
Wait 2 to 3 seconds when the data starts flashing. Then press the SET
SET SHIFT INC
key to return the flashing segment to the leftmost digit.
* This display will also be scrolled to display 5-digit data.
Note: 5-digit span data can be displayed, but only digits will be supplyed at one time. As a result, when the last digit is changed, the last
digit and the space will be displayed as the last three digits. (Refer to Subsection 5.2.2 “Display of 5-digit data”.)
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<6. FUNCTION AND DATA SETTINGS> 6-3
• Setting Volume Measurement (m3) and Time Unit (/h)
(↓ Selecting m3)
Press the SHIFT key to cause the second digit from the left to flash.
SET SHIFT INC
(↓ Selecting /h)
Press the SHIFT key to cause the second digit from the left to flash.
SET SHIFT INC
Press the SET key to move the flashing segment to the data area.
SET SHIFT INC
Code Time Unit
00 /d (day)
Press the SET key once to cause all the data to flash.
SET SHIFT INC
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<6. FUNCTION AND DATA SETTINGS> 6-4
6.2 Measuring Mode Setting
(1) Measuring Modes
The measuring mode is Standard or Noise Reduction mode. Standard mode is set before shipment. If the
output fluctuation is large when a fluid actually flows, the fluctuation is reduced by increasing the damping time
constant.
• If the output fluctuation is still large when the damping time constant is increased, use the Noise Reduction
mode.
• Use the standard mode for sticky fluids.
After the measuring mode is changed from Standard mode to Noise Reduction mode or from Noise Reduction
mode to Standard mode, be sure to adjust the zero point. Perform zero adjustment with the metering tube
filled with the fluid and with the fluid static.
IMPORTANT
• Standard mode “00” must be set in case of size 150, 200 mm (6, 8 in.). It cannot be measured in Noise
Reduction mode “01”.
Display Description
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Item Content
Output specifications Transistor contact output (contact capacity is 30V DC, 200mA)
P+, P– (When using these for pulse output, alarm output is not available as the terminal is used
Connecting terminals
commonly.)
Pulse width Selection: DUTY50%, 0.5, 1, 20, 33, 50,100ms
Output rate Min. 0.0001 p/s Max. 1000 p/s
* Refer to Subsection 4.4.5 “Connecting to External Instruments” for information on how to connect external instruments.
NOTE
P+, P– terminals are for common use with pulse and alarm output functions. Therefore, in case this function
is used, another function is not available to use.
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<6. FUNCTION AND DATA SETTINGS> 6-5
(2) Procedures for Setting Pulse Output
Example: 10 liter output per pulse in a flow rate span of m3/h
Display Description
Select the volume unit for pulse weight using parameter number “F1”.
Code Volume Unit
00 Volume unit used in 10-9 × flow rate span
01 Volume unit used in 10-6 × flow rate span
02 Volume unit used in 10-3 × flow rate span
03 Volume unit used in 1 × flow rate span
04 Volume unit used in 103 × flow rate span
05 Volume unit used in 106 × flow rate span
06 Number of pulses output per second at 100% of output Default
Normally, these are all required settings. The following settings are made depending on the applications.
The N item can be opend by entering “55” in paramter number “L2”.
Select instantaneous flow rate data or damped flow rate data for the pulse output calculation
in parameter number “n1”. (The damped value is the value set in parameter number “02”.)
Code The pulse output calculation
00 Flow rate data
01 Damped flow rate data Default
Set the code “01” in parameter number “n2”, when the pulse output transistor is to be off active.
Code The pulse output transistor
00 ON ACTIVE Default
01 OFF ACTIVE
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6.3.2 Display of Internal Totalization Values
The flow converter can display totalization values by setting the pulse weight.
Example: Display 10 liter output per pulse in a flow rate span of m3/h
Display Description
Select the volume unit for pulse weight using parameter number “E1”.
Normally, these are all required settings. The following settings are made depending on the applications.
The N item can be opened by entering “55” in parameter number “L2”.
Select pulse output calculation of instantaneous flow rate or flow rate after damping in
parameter number “n1”.
(Use parameter number “02” to set damping constant.)
Code The pulse output calculation
00 Flow rate data
01 Damped flow rate data Default
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<6. FUNCTION AND DATA SETTINGS> 6-7
6.3.3 Presetting for Totalization Display
• This function is used to reset or preset totalization values of the display unit.
• Hold down the SHIFT key for more than 2 seconds while the totalization values of the flow rate reading are
displayed to set the totalization value to the value set in parameter number “E5”.
Display Description
Set the totalization preset value in parameter number “E5”. If it is no setting, the function is
zero setting.
Data Range : 0 to 999999
Default : 0
In case “01” is selected in parameter number “E4”, hold down the SHIFT key for more
than 2 seconds while the totalization values of the flow rate reading are displayed to set
the totalization value to the value set in parameter number “E5”.
SET SHIFT INC
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Display Description
Display Description
Set a value for current output to be used during alarms in parameter number “11”
Code Contents
00 2.4mA or less Default
01 4.0mA
02 Hold
03 21.6mA or more
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<6. FUNCTION AND DATA SETTINGS> 6-8
6.3.6 Reversing Flow Direction
The flow direction is set to “FORWARD” at the factory. This function enables to set flow direction from
“FORWARD” to “REVERSE”.
* Note that measurements cannot be made both in reverse and forward directions.
Display Description
Code Contents
00 Forward direction to flow arrow Default
01 Reverse direction to flow arrow
T0606.ai
5.6mA(10%)
0.5% 0.5%
4mA
Input
Hysteresis: 1% fixed
F0602.ai
Display Description
5.6mA(10%)
4mA
tput
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<6. FUNCTION AND DATA SETTINGS> 6-9
(3) 4 to 20 mA High Limit
• This function limits the high end of the analog output.
• The default value is 120% (23.2mA). Please set in case other setting is required.
• 21.6 mA or more output in alarming is also limited.
Display Description
18.4mA(90%)
4mA
Input
F0604.ai
NOTE
These terminals are also used for pulse output and cannot be used for this function when they are outputting pulses.
• The contact goes from close to open (OFF) during alarming.
Display Description
Set “01” in parameter number “10” to use the P+ and P- terminals for alarm output.
Code Content
00 Pulse output Default
01 Alarm output
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Display Description
The data setting inhibit item can be set “00” in parameter number “L1”.
Code Content
00 INHIBIT
01 ENABLE Default
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<6. FUNCTION AND DATA SETTINGS> 6-10
6.3.10 Procedure of Selecting Special Application Items
Only the special apprication (N item) shipped being unpublished.
In case the N item should be used, it can be set “55” in parameter number “L2”.
Display Description
Code Content
00 Accessible up to L parameters. Default
55 Accessible up to N parameters.
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2%
2%
T0
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<6. FUNCTION AND DATA SETTINGS> 6-11
Example 1: Step Input
Input: 0 to 10%
Step Signal Damping time constant: 3 sec.
10%
Dead time: 3 sec.
Rate limit value: 1%
63.2%
Flow rate value
after rate limiting
(3)
(2)
(1) (4) Flow rate value after
damping
1%
9 18 Sampling times
Dead time: 3 sec.
F0607.ai
(1) Shows 1% response cause of excessive signal beyond the rate limit. However, actual output is under
damping that described by a solid line.
(2) Shows the flow rate signal (1%) of just after damping calculation (1) and rate limit value.
(3) This signal is recognized as a flow rate signal since it does not return to within the rate limit value within
the dead time.
(4) The output signal follows the damping curve and tracks the step signal.
Time
Dead time: 1 sec.
F0608.ai
Display Description
Set the dead time in parameter number “n4”. If it is zero, rate limit function is stopped.
Data range : 0 to 15 seconds
Default : 0 s
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<7. OPERATION VIA BRAIN TERMINAL> 7-1
-CoCA-(Communication) is displayed
during communication.
F0701.ai
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<7. OPERATION VIA BRAIN TERMINAL> 7-2
7.1.2 BT200 Key Layout 7.1.3 Character Input via BT200
Figure 7.3 shows the key layout of the BT200.
(1) Entry of Alphanumeric Characters
Numbers, codes and letters can be entered in
combinations of the alphanumeric keys and the
LCD display
8 lines with SHIFT key.
21 character
each.
• Entry of numbers, codes and a space (0 to 9,
. , -, )
Arrow keys
• Selects an item. Entering of them is possible by using the
Function keys
• Moves the cursor.
Executes the alphanumeric keys.
commands
displayed at the Example
Key Operation
Power key bottom of the of entry
screen.
ENTER key
Alphanumeric keys • Goes to the
• Enters a number. selected item.
• Enters letters • Sets the entry
when pressed data to the T0701.ai
together with the object
shift key. communication • Entry of letters
instrument.
Press an alphanumeric key while one of the SHIFT
SHIFT keys keys is pressed and the letter on the same side
of the key as the shift key that is pressed can be
Menu panel
Major parameters items
entered. Press the SHIFT key each time when
A maximum of six items are displayed. entering a letter.
MENU
A:DISPLAY
B:SET Inverse video bar A B
C:ADJUST
7
D:DISP SEL
E:TOTAL SET
F:PULSE SET
HOME SET ADJ ESC Function commands ■ ■
SHIFT SHIFT
Parameter panel
Parameter data The letter on the The letter on the
A maximum of three items are displayed. left side of the right side of the
alphanumeric key alphanumeric key
PARAM
A10:FLOW RATE(%) is entered. is entered.
0.0 % F0704.ai
A20:FLOW RATE
0 m3/h Example
A30:TOTAL Key Operation
of entry
12345
DATA DIAG PRNT ESC Function commands WIC ■
SHIFT
W
–
X ■
SHIFT
I
5
J ■
SHIFT
C
8
D
J.B
■ I J U V ■ A B
F0703.ai SHIFT 5 . SHIFT 7
F1 F2 F3 F4 F1 F2 F3 F4
F0705.ai
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<7. OPERATION VIA BRAIN TERMINAL> 7-3
• Entry of codes 7.1.4 Displaying Flow Rate Data
Codes can be entered by pressing the function
Flow rate data can be displayed on the BT200
key [F1] C O D E . Every time [F1] C O D E is pressed, the
screen according to the following procedure.
codes are displayed at the cursor position in the
order shown below.
/ . - , + * ) ( ‘ & % $ # “ ! Turn the power on and the screen
To enter characters after the codes above, move on the left appears after “please
the cursor using the [>] key before entry. wait...” is displayed for a few
seconds.
Example
Key Operation
of entry
K L M N
F2 F1
SHIFT 6 SHIFT 1
(Lowercase
letter)
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<7. OPERATION VIA BRAIN TERMINAL> 7-4
7.2 Setting Parameters Via BT200
NOTE
The three parameters must be set to obtain a correct signal.
Nominal size, flow span and meter factor must be set.
In these three factors, Nominal size (unit:mm) and meter factor are set before shipment.
7.2.1 Setting Flow Span
Example: Flow span 10.0 m3/h
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<7. OPERATION VIA BRAIN TERMINAL> 7-5
7.2.2 Measuring Mode Setting
Measuring Modes
The measuring mode is Standard or Noise Reduction mode. Standard mode is set before shipment. If the
output fluctuation is large when a fluid actually flows, the fluctuation is reduced by increasing the damping time
constant.
• If the output fluctuation is still large when the damping time constant is increased, use the Noise Reduction
mode.
• Use the standard mode for sticky fluids.
After the measuring mode is changed from Standard mode to Noise Reduction mode or from Noise Reduction
mode to Standard mode, be sure to adjust the zero point. Perform zero adjustment with the metering tube
filled with the fluid and with the fluid static.
IMPORTANT
• Standard mode (STD) must be set in case of size 150, 200 mm (6, 8 in.). It cannot be measureed in
Noise Reduction mode (FNR).
Display Description
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<7. OPERATION VIA BRAIN TERMINAL> 7-6
7.2.3 Pulse Output
Example setting: 10 liter output per pulse in a flow rate span of m3/h
Display Description
Code Content
PULSE OUT Pulse output Default
ALARM OUT Alarm output
Select the volume unit for the pulse weight in parameter number “F01”.
Normally, these are all required settings. The following settings are made depending on the applications.
The N item can be opend by entering “55” in parameter number “L02”.
Select instantaneous flow rate data or damped flow rate data for the pulse
output calculation in parameter number “N01”.
(The damping time value is the value set in parameter number “B02”.)
Code The pulse output calculation
NO DAMP Flow rate data
DAMP Damped flow rate data Default
Set parameter number “N02” to “OFF” when the pulse output
transistor is to be active in the off mode.
Code The pulse output transistor
ON ON ACTIVE Default
OFF OFF ACTIVE
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7.2.4 Display of Internal Totalization
Example: 10 L (liter) output per pulse in a flow rate span of m3/h
Display Description
Select the volume unit for the pulse weight in parameter number “E01”.
Normally, these are all required settings. The following settings are made depending on the applications.
The N item can be opend by entering “55” in parameter number “L02”.
Select instantaneous flow rate data or damped flow rate data for the pulse output
calculation in parameter number “N01”.
(The damping time value is the value set in parameter number “B02”.)
Code The pulse output calculation
NO DAMP Flow rate data
DAMP Damped flow rate data Default
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7.2.5 Presetting Totalization Display
Display Description
Code Description
INHIBIT Totalization presetting inhibit Default
ENABLE Totalization presetting enabled
If the ENTER key is pressed twice while parameter number “A30” is displayed on the
setting screen, the totalization value will be replaced with the values set in parameter
number “E05”.
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Display Description
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<7. OPERATION VIA BRAIN TERMINAL> 7-9
7.2.7 Current Output During Alarm Occurrence
The current output and display values during alarming can be selected in advance.
Display Description
Set the value for current output to be used during alarms in parameter number “B11”.
Code Content
2.4mA OR LESS 2.4 mA or less Default
4.0mA 4.0 mA
HOLD Hold
21.6mA OR MORE 21.6 mA or more
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Display Description
Code Description
FORWARD Forward direction to flow arrow Default
REVERSE Reverse direction to flow arrow
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Display Description
5.6mA(10%)
0.5% 0.5%
4mA
Input
Hysteresis: 1% fixed
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<7. OPERATION VIA BRAIN TERMINAL> 7-10
(2) 4 to 20 mA Low Limit
• This function limits the low end of the 4 to 20mA output.
• The default value is -20% (0.8mA). Please set in case other setting is required.
• 2.4mA or less output in alarming is also limited.
Display Description
5.6mA(10%)
4mA
Intput
T0712.ai
Display Description
18.4mA(90%)
4mA
Input
T0713.ai
IM 1E8B0-01E
<7. OPERATION VIA BRAIN TERMINAL> 7-11
7.2.10 Alarm Output
• This function outputs a signal from the P+ and P- terminals when an alarm occurs.
NOTE
These terminals are also used for pulse output and cannot be used for this function when they are outputting pulses.
• The contact goes from close to open (OFF) during alarming.
Display Description
Set “ALARM OUT” in parameter number “B10” to use the P+ and P- terminals for
alarm output only.
Code Content
PULSE OUT Pulse output Default
ALARM OUT Alarm output
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Display Description
Code Content
INHIBIT Data setting inhibit.
ENABLE Data setting enabled. Default
T0715.ai
Display Description
Code Content
00 Accessible up to L parameters Default
55 Accessible up to N parameters
T0716.ai
IM 1E8B0-01E
<7. OPERATION VIA BRAIN TERMINAL> 7-12
7.2.13 Rate Limit
This function sets the rate limit and the dead time.
Display Description
* The N item can be opend by entering “55” in parameter number “L02”. T0717.ai
Display Description
For parameter number “D03”, set the value to be displayed in parameter number
“A20” when the flow rate is 100% in the span set in parameter number “B03”. Set the
unit in parameter number “D10”.
Set the user-defind units in parameter number “D10”.
The maximum flow rate value of 20,000 kg is displayed as the instantaneous flow
rate in parameter number “A20”
T0718.ai
IM 1E8B0-01E
<7. OPERATION VIA BRAIN TERMINAL> 7-13
(2) User-Defined Unit for Totalization Values
Units can be added to parameter number “A30” (totalization display) .
Display Description
Parameter number “A30” is displayed in the units set for parameter number “E10”.
T0719.ai
B02 DAMPING, B03 FLOW SPAN, B04 FLOW UNIT, B05 TIME UNIT,
B06 SIZE UNIT, B07 NOMINAL SIZE, B10 PULSE/ALARM, B11 4-20 ALM OUT
D01 DISP SELECT, D02 FL USER SEL, D03 FL USER SPAN, D10 FL USER UNIT,
E01 TOTAL UNIT, E02 TOTAL SCALE, E03 TOTAL LOWCUT, E04 TOTAL SET,
E05 TL SET VALUE, E10 TL USER UNIT,
F01 PULSE UNIT, F02 PULSE SCALE, F03 PULSE LOWCUT, F04 PULSE WIDTH,
G01 4-20 LOW CUT G02 4-20 LOW LMT, G03 4-20 H LMT
IM 1E8B0-01E
<8. ACTUAL OPERATION> 8-1
8. ACTUAL OPERATION
After you have installed the flowtube into the The detector must be filled with fluid and let it stand
process piping, wired the input / output functions, until all motion has ceased.
set up the required converter parameters, and
performed the pre-operation zero adjustment, the
magnetic flowmeter should output an accurate flow
IMPORTANT
signal from its terminals as soon as the measured 1. Zero adjustment should be done only when
liquid begins to flow. the fluid is filled in the flow tube and the fluid
This section describes procedures of zero velocity is completely zero by closing the
adjustment and alarms countermeasure. valve.
2. Zero adjustment should be done prior to
8.1 Pre-Operation Zero the other operation. For 60 seconds during
the zero adjustment, any setting cannot be
Adjustment
accepted.
In the magnetic flowmeter, zero adjustment is 3. As warming up time for converter, please
required before beginning operation in order wait 5 min. for size 15 to 100 mm (0.5 to 4
to obtain a 4 to 20mA signal that is accurately in.) or 10 min. for size 150, 200 mm (6, 8 in.)
proportional to the flow. before zero adjustment after the power is
This section describes two procedures for turned on.
performing zero adjustment. Using the data setting
keys on the converter front panel or using a BT200.
Zero adjustment is made to set the instrument
output to 0% (4mA) when the flow rate is 0.
Display Description
Call up the setting mode and set “01” in parameter number “C1” (zero adjustment enable / disable).
Code Content
00 Zero adjustment disabled
01 Zero adjustment enabled Default
Hold down the INC key for two seconds in flow rate data display mode.
%
2 seconds
or longer
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IM 1E8B0-01E
<8. ACTUAL OPERATION> 8-2
(2) Display parameter number “C2” and Press the SET Key Twice.
Display Description
Call up the setting mode and set “01” in parameter number “C1” (zero adjustment
enable/disable).
Code Content
00 Zero adjustment disabled
01 Zero adjustment enabled Default
Call up parameter number “C2” and press the SET key twice (as for data entry).
Twice
60 seconds
later
(Displays the
zero
correction)
T0802.ai
IM 1E8B0-01E
<8. ACTUAL OPERATION> 8-3
8.1.2 Zero Adjustment Via BT200
Press the ENTER key to call the screen displaying the parameter sub items. Move the
inverse video bar to parameter number “C02”.
Pressing the ENTER key causes the data setup screen to be displayed. If the security
screen is displayed, enter the security code.
While parameter number “C02” is displayed, press the ENTER key once, then wait a
few seconds and press again.
“AUTO ZERO” is now displayed
T0803.ai
IM 1E8B0-01E
<8. ACTUAL OPERATION> 8-4
8.2 Self-diagnostics Functions 8.2.1 Display and Output Status during
Alarm Occurrence
• The self-diagnostic function displays instrument
internal errors, input/output signal abnormalities, • If an error occurs, the panel display LED flashes
setting errors, and other problems. and an alarm number is superimposed on the
• When an alarm occurs, an alarm number normal display.
announcing that an error has occurred is During this time the current output is fixed to
superimposed on the normal data display. 2.4mA max., 4mA, HOLD or 21.6mA max., as
However, alarms are only displayed during selected in B11: 4-20 ALM OUT (output current
normal flow rate data display mode and when during alarm).
parameter numbers are changed in the setting • An alarm (status contact output) is output for any
mode. (Alarms are not displayed when data of the errors indicated in the table at right.
items are being changed.)
• When the BT200 is used, alarms are displayed
in the A60 to N60 SELF CHECK parameter. If
an error is detected and ERROR appears in the
display, investigate the nature of the error.
Note: As selected in B11: 4-20 ALM OUT (output current during alarm)
IM 1E8B0-01E
<8. ACTUAL OPERATION> 8-5
8.2.2 Error Description and Countermeasures
CA BT200 Error Contents Countermeasures
02 μP FAULT Microprocessor error
03 EEPROM FAULT EEPROM error Contact the nearest Yokogawa office, or
04 A/D(H) FAULT A/D converter (high frequency side) error service center
05 A/D(L) FAULT A/D converter (low frequency side) error
Check for the following:
・ Mixup of the signal, power supply,
execution, and other cable.
06 SIGNAL OVERFLOW Excessive input signal
・ Stray electorical currents in the
measured liquid.
・ Improper grouping
Contact the nearest Yokogawa office, or
07 COIL OPEN Detector coil open-circuit
service center
08 SPAN VEL.>10m/s Setting for span flow velocity exceeds 11 m/s
09 SPAN VEL.<0.5m/s Setting for span flow velocity is 0.4 m/s or below
Pulse output rate exceeds 1100 p/s, at 50% DUTY
10 P.SPAN>1000p/s
Pulse output rate exceeds 1000 p/s, at 0.5 ms pulse width
11 P.SPAN>500p/s Pulse output rate exceeds 500 p/s at 1 ms pulse width
12 P.SPAN>25p/s Pulse output rate exceeds 25 p/s at 20 ms pulse width
13 P.SPAN>15p/s Pulse output rate exceeds 15 p/s at 33 ms pulse width Change setting
14 P.SPAN>10p/s Pulse output rate exceeds 10 p/s at 50 ms pulse width
15 P.SPAN>5p/s Pulse output rate exceeds 5 p/s at 100 ms pulse width
16 P.SPAN<0.0001p/s Pulse output rate is 0.00005 p/s or below
17 T.SPAN>1000p/s Internal totalization exceeds 1100 p/s
18 T.SPAN<0.0001p/s Internal totalization at 0.00005 p/s or less
19 4-20 LMT ERROR 4-20 low limit > 4-20 high limit
IM 1E8B0-01E
<9. MAINTENANCE> 9-1
9. MAINTENANCE
9.1 Loop Test (Test Output)
This function enables you to set up any desired
value, and to output it from the converter. Since this
output is also shared with the totalization display
and pulse output, this makes it possible to check
operation of individual functions.
The test function of contact output (Alarm) is also
provided.
IMPORTANT
Test output is prior to flow signal. Do not forget
to return to the normal operation mode after the
loop test.
Display Description
Call up the setting mode and display parameter number “H1” ( test mode ) and set “01”
Code Content
00 Normal operation Default
01 Test output
Display parameter number “H2” and the value to be output in % of maximum span.
( The figure shows a 100% setting. )
Data range : -8 to 108%
Default : 0%
T0901.ai
* These functions must be returned to their original status during flow rate measurements.
Display Decription
Call up the setting mode and display parameter number “H1” (test mode ) and set “01”.
Code Content
00 Normal operation Default
01 Test output
* These functions must be returned to their original status during flow rate measurements.
IM 1E8B0-01E
<9. MAINTENANCE> 9-2
9.1.2 Test Output Setting Via BT200
(1) Current Output (Corresponding to Flow Rate, Pulse and Totalization Display)
Display Description
Code Description
NORMAL Normal operation Default
TEST Test output
Set the value to be output in % of the span in parameter number “H02”.
(The figure shows a 100% setting.)
Data range : –8 to 108%
Default : 0%
T0903.ai
* These functions must be returned to their original status during flow rate measurements.
Display Description
Code Content
NORMAL Normal operation Default
TEST Test output
Code Content
NORMAL Normal operation Default
CLOSED(ON) Trarsistor contact (ON)
OPEN(OFF) Trarsistor contact (OFF)
T0904.ai
* These functions must be returned to their original status during flow rate measurements.
WARNING CAUTION
This instrument must be installed by expert • Before replacing the fuse, make sure to turn
engineer or skilled personnel. Fuse replacement OFF the power supply and disconnect the
is not permitted for operators. power source. Use only specified fuses which
should be obtained from your nearest sales &
service Office. The use of other fuses might
The fuse holder is located under the display which
cause fire.
has to be removed to allow fuse replacement.
Fuse holder • Explosion protected type must be, as a rule,
removed to a non-hazardous area for replacing
the fuse. For details, refer to “INSTALLATION
AND OPERATING PRECAUTIONS FOR TIIS
FLAMEPROOF EQUIPMENT” at the end of
this manual.
F0901.ai
IM 1E8B0-01E
<9. MAINTENANCE> 9-3
9.3 Maintenance of the LCD Display
CAUTION
The LCD display has certain lifespan and it may deteriorate during operation. Please contact Yokogawa
office in this case.
9.4 Troubleshooting
Although magnetic flowmeters rarely require maintenance, failures may occur when the instrument is not
operated correctly. This section describes troubleshooting procedures where the cause of the breakdown is
identified through receiver indication.
9.4.1 No Indication
START
Is anything else NO
being displayed?
YES
Does the
NO YES
arrow on the tube match the Is the fuse blown?
flow direction?
Is foreign NO
matter adhering to
the walls?
YES
IM 1E8B0-01E
<9. MAINTENANCE> 9-4
9.4.2 Unstable Zero
START
NO
YES
Are valves leaking? Replace the valves.
NO
IM 1E8B0-01E
<9. MAINTENANCE> 9-5
9.4.3 Disagreement between Indication and Actual Flow
START
Are parameters NO
Set the parameters correctly.
set correctly?
YES
Is the NO
Completely ground the flowmeter
flowmeter completely (Refer to the section on grounding in this
grounded? user's manual.)
YES
Does the NO
conductivity stay within the Use within the specified conductivity range.
specified range?
IM 1E8B0-01E
<10. OUTLINE> 10-1
10. OUTLINE
Standard Specifications • Pulse Output Function:
• Degrees of Protection: IP67, Type 4X Pulse output after scaling can be output by
• Grounding: setting a pulse factor.
• 100Ω or less Pulse width;
• When optional code A (lightning protector) is Duty 50% or fixed pulse width (0.5, 1, 20, 33,
selected, Class C (10Ω or less) 50 or 100ms)
• In case of TIIS Flameproof type, Class A Output rate; 0.0001 to 1000p/s
(10Ω or less) or Class C (10Ω or less)
• In case of explosion proof type except TIIS, NOTE
follow the domestic electrical requirements as
The output terminal is also used for alarm output.
regulated in each country.
Cannot be used when alarm output.
Magnetic Flow Converter • Alarm Output Function:
Indicates that alarm occurs (Normal close
• Output Signal:
fixed)
Current output;
• Self-diagnostics Function:
4 to 20mA DC (Load resistance 0 to 750Ω)
Converter failure, flow tube failure,
Pulse output / Alarm output;
errouneous settings, etc. can be diagnosed
Transistor contact
and displayed.
(contact rating: 30V DC (OFF), 200mA(ON))
• Data Security During Power Failure:
• Communication signals (optional):
Data storage in EEPROM — no back-up
BRAIN communication signals
battery required.
(superimposed on a 4 to 20mA DC signal)
• Damping Time Constant:
Load resistance; 250 to 600Ω (including cable)
Settable from min. 1 to 200 seconds (63%
Load capacity; 0.22µF or less (including cable)
response time).
Load inductance; 3.3mH or less (including cable)
• Electrical Connection:
Maximum cable length; 2km (6560 ft) (using CEV
G 1/2 (JIS PF 1/2) female, ANSI 1/2 NPT
cable)
female, DIN Pg 13.5 female, ISO M20×1.5
Space from power line; 15cm or more (parallel
female
wiring should be avoided)
• Terminal Connection:
Input Impedance of Receiver Connected to the
M4 screw terminal
Receiving Resistance; 10kΩ or larger (at 2.4kHz)
• Case Material:
• Span Setting Functions:
Aluminum alloy
Volumetric flow setting is possible by setting
• Coating:
volume unit, time unit, flow rate value and
Polyurethane corrosion-resistant coating
flow tube size.
• Color of Coating:
Volume units; m3, l (liter), cm3, gallon (us),
Cover; Deep sea moss green (equivalent to
barrel (=158.987L)
Munsell 0.6GY3.1/2.0 or the equivalent)
Velocity units; m, ft
Case; Frosty white (equivalent to Munsell
Time units; s (sec), min (minute), h (hour),
2.5Y8.4/1.2)
d (day)
Flow Tube Size; mm, inch
• Instantaneous Flow Rate Display Function:
Flow rate can be displayed either in
engineering units or percent of span.
• Totalizer Display Function:
Totalized volume in engineering unit can be
displayed by setting a totalizing factor.
IM 1E8B0-01E
<10. OUTLINE> 10-2
Magnetic Flow Tube Standard Performance
• Size • Accuracy;
15, 25, 40, 50, 80, 100, 150, 200 mm Size 15 to 100 mm (0.5 to 4 in.)
(0.5, 1, 1.5, 2, 3, 4, 6, 8 in.) (fluid conductivity of 0.1 µS/cm or more)
• Coating Size in mm Span in m/s
Accuracy
Size 15 to 100mm (0.5 to 4 in.); (inch) (ft/s)
No coating (Stainless steel surface) 0.5 to 1
±1.0% of span
(1 to 3)
Size 150, 200mm (6, 8 in.);
±0.5% of span
Polyurethane corrosion-resistant coating 15 (0.5)
1 to 10 (at indications below 50% of span)
Frosty white (Munsell 2.5Y8.4/1.2) (3 to 33) ±1.0% of flow rate
• Flow Tube Material (at indications 50% of span or more)
Housing; 0.5 to 1
±0.5% of span
(1 to 3)
Stainless steel (15 mm: SCS11, 25 to
25 to 100 ±0.25% of span
200 mm: SUS304) (1 to 4) 1 to 10 (at indications below 50% of span)
• Wetted Part Material (3 to 33) ±0.5% of rate
Pipe; Alumina ceramics (99.9%) (at indications 50% of span or more)
IM 1E8B0-01E
<10. OUTLINE> 10-3
Damping: 3s
CAUTION Measured Time: 20s
IM 1E8B0-01E
<10. OUTLINE> 10-4
CAUTION
This limits show maximum allowable fluid
pressure for Flow Tube itself. Further fluid
pressure should also be limitted according to
flange rating.
120(248)
Increase
100(212)
∆T
°C(°F)
Decrease
60(140)
∆T
°C(°F)
50(122) Decrease
30(86)
1(3) 5(15) 10(30) Flow Velocity m/s(ft)
F1005.ai
∆T 50(122)
°C(°F)
Decrease
30(86)
1(3) 5(15) 10(30) Flow Velocity m/s(ft)
F1006.ai
IM 1E8B0-01E
<10. OUTLINE> 10-5
Model and Suffix Code
Model Suffix Code Description
CA115S · · · · · · · · · · · · · · · · · · · · Size 15mm(0.5 in.)
CA202S · · · · · · · · · · · · · · · · · · · · Size 25mm (1 in.)
CA204S · · · · · · · · · · · · · · · · · · · · Size 40mm (1.5 in.)
CA205S · · · · · · · · · · · · · · · · · · · · Size 50mm (2 in.)
CA208S · · · · · · · · · · · · · · · · · · · · Size 80mm (3 in.)
CA210S · · · · · · · · · · · · · · · · · · · · Size 100mm (4 in.)
CA215S · · · · · · · · · · · · · · · · · · · · Size150mm (6 in.)
CA220S · · · · · · · · · · · · · · · · · · · · Size 200mm (8 in.)
Use G · · · · · · · · · · · · · · · · · · · · General purpose type
N · · · · · · · · · · · · · · · · · · · · FM/CSA Explosion proof type (Only for sizes 15 to 100mm)(*3)
C · · · · · · · · · · · · · · · · · · · · TIIS Flameproof type (Only for sizes 15 to 100mm)(*2)
Pipe (*4) -C · · · · · · · · · · · · · · · · · · · Ceramics
Process K1 ���������������������������������������������������� JIS 10K wafer
Connection (*5) K2 ���������������������������������������������������� JIS 20K wafer
B1 ���������������������������������������������������� ANSI 150 wafer
B2 ���������������������������������������������������� ANSI 300 wafer
E2 ���������������������������������������������������� DIN PN10/16 wafer
H1���������������������������������������������������� JIS F12(75M) wafer(*1)
Electrode material -N���������������������������������������������� Always N
Earth ring material (*4) S�������������������������������������������� SUS316
H�������������������������������������������� Hastelloy C276 equivalent
V�������������������������������������������� Titanium
Electrical connection (*2) J������������������������������������� JIS G1/2 (PF1/2) female(*2)
A������������������������������������� ANSI 1/2NPT female(*3)
D������������������������������������� DIN Pg13.5 female
M ����������������������������������� ISO M20X1.5 female
Power supply -A1���������������������������� 80 to 264V AC / 100 to 130V DC
-D1���������������������������� 20.4 to 28.8V DC
Indicator (*6) DH����������������������� Horizontal (7 Segment LCD)
DV����������������������� Vertical (7 Segment LCD)
N�������������������������� None
Optional specification /
DH DV N
F1007.ai
IM 1E8B0-01E
<10. OUTLINE> 10-6
Optional Specifications
A: Available N: Not available
Use
General
ITEM Specification Ex.Proof Code
Purpose
CA***SG CA***SC CA***SN
Waterproof Gland Waterproof Glands are attached to Power and signal wiring
A N N ECG
ports. For JIS G1/2 only.
Waterproof Gland with Union Waterproof Glands(union joint) are attached to Power and
A N N ECU
Joint signal wiring ports. For JIS G1/2 only.
Gasket for PVC pipe (Note 4) Gaskets are attached between earth ring and flow tube. A A A FRG
Lightning Protector Built-in Lightning Protector(Only for 24VDC version) A A A A
BRAIN Communication Digital communication with BRAIN protocol A A A BR
Epoxy Coating Coating is changed to Epoxy coating. A A A EPF
High Anti-corrosion Coating Coating is changed to three-layer coating
A A A X2
(Urethane coating on two-layer epoxy coating)
Material Certificate Reproduced material certificate for earth ring. A A A M01
Bolt & Nut Assembly (Note 1) Carbon steel bolts/nuts and chloroprene gaskets assembly. A A A BCC
Carbon steel bolts/nuts and non-asbestos PTFE-wrapped
A A A BCF
gaskets assembly.
Stainless steel bolts(SUS304)/nuts(SUS403) and chloroprene
A A A BSC
gaskets assembly.
Stainless steel bolts(SUS304)/nuts(SUS403) and non-
A A A BSF
asbestos PTFE-wrapped gaskets assembly.
TIIS Flameproof (Note 2) TIIS Flameproof type
N Note3 N JF3
(Note 3)
Flameproof Packing Adapter One Flameproof Packing Adapter and a blind plug are
N Note3 N G11
for TIIS Flameproof(Note 3) attached.
Two Flameproof Packing Adapters are attached. N Note3 N G12
FM Approval (Note 2) FM Explosionproof N N A FF11
CSA Certification (Note 2) CSA Explosionproof N N A CF11
Mirror Finished Ceramics Mirror Finishing on the inside of ceramic tube
A A A MRR
(Rmax. <= 1micro-meter)
180deg. Rotate Converter Set “01” in the parameter number 14, or “REVERSE” in the
parameter number B14. Then reverse the direction of the flow A A A CRC
direction arrow on the flowtube. (Note 5)
Oil-prohibited Use Degreased cleansing treatment A A A K1
Oil-prohibited Use with Degreased cleansing treatment; Packing with desiccant
A A A K5
Dehydrating Treatment
Hydrostatics Test Certificate Test pressure depends on process connection (Test duration
A A A T01
10minutes) Test result is full in NOTE of QIC.
Calibration Certificate Level2: Declaration and Calibration Equipment List A A A L2
Level3: Declaration and Primary Standard List A A A L3
Level4: Declaration and YOKOGAWA Measuring Instruments
A A A L4
Control System
Note 1: It is available only for JIS 10K wafer, JIS 20K wafer or ANSI 150 wafer type.
2: It is available only for size 15 to 100mm (0.5 to 4 in.).
3: Select optional code /JF3 with /G11 or /G12 in case of requirement of TIIS Flameproof type.
/G11 is selectable only for DC power supply and 4-conductor cable use.
4: Users must consider the characteristics of selected wetted parts material and the influence of process fluids. The use of
inappropriate materials can result in the leakage of corrosive process fluids and cause injury to personnel and/or damage
to plant facilities. It is also possible that the instrument itself can be damaged and that fragments from the instrument can
contaminate the user’s process fluids.
Be very careful with highly corrosive process fluids such as hydrochloric acid, sulfuric acid, hydrogen sulfide, sodium
hypochlorite, and high-temperature steam (150°C [302°F] or above).
Contact Yokogawa for detailed information of the wetted parts material.
5: For model CA115, the arrow on the flowtube comes to the back side of the display.
IM 1E8B0-01E
<10. OUTLINE> 10-7
Sizing Data
SI Units
Flow velocity Size (mm)
(m/s)
0
0
0
40
20
25
10
50
80
15
15
10.0
5.0
1.0
0.5
0.1 1 10 100 1,000
Flowrate (m3/h)
English Units
Size (inch)
Flow velocity
(ft/s) 0.5 1 1.5 2 3 4 6 8
33
10
5.0
2.0
1.6 1.0 1,000
10 100
Flowrate (GPM)
F1008.ai
External Dimensions
• CA115
Unit: mm (inch)
230 (9.1)* 147 (5.8) CA115S Unit: mm (inch)
30 (1.2) 80 (3.1) 80 (3.1) 40 (1.6)* Type General (G) Ex-proof (N/C)
Size code 115
Size 15 (0.5)
ø123
(4.8)
49 (1.9) Lining Ceramics
Height H 267.5 (10.5) 265 (10.4)
54 (2.1)
H
Height H1 66 (2.6) 66 (2.6)
Height H2 127.5 (5.0) 125 (4.9)
H2
Weight kg (lb) 4.7 (10.4) 4.7 (10.4)
Ground terminal ø44 (1.7)
H1
* The length marked as * is shorter by approx.
10 mm (0.4 in.) for non indicator type.
72 85 (3.3)
(2.8)
58 (2.3)
4-ø5.8 (0.2)
F1009.ai
IM 1E8B0-01E
<10. OUTLINE> 10-8
• CA202, 204, 205, 208, 210
Unit: mm (inch)
ø123 49 (1.9)
(4.8)
54 (2.1)
H2
H1
Ground terminal øD
F1010.ai
202
204
CA205S
208
210 Unit: mm (inch)
Type General (G) Ex-proof (N/C)
Size code 202 204 205 208 210 202 204 205 208 210
Height H 250.6 271 283.5 313.5 349.5 248.6 269 281.5 311.5 347.5
(9.9) (10.7) (11.2) (12.3) (13.8) (9.8) (10.6) (11.1) (12.3) (13.7)
Height H1 110.6 131 143.5 173.5 209.5 108.6 129 141.5 171.5 207.5
(4.4) (5.2) (5.6) (6.8) (8.2) (4.3) (5.1) (5.6) (6.8) (8.2)
Weight kg (lb) 4.6 5.5 6.5 9.2 12.3 4.6 5.5 6.5 9.2 12.3
(10.1) (12.1) (14.3) (20.3) (27.1) (10.1) (12.1) (14.3) (20.3) (27.1)
* The length marked as * is shorter by approx. 10 mm (0.4 in.) for non indicator type.
IM 1E8B0-01E
<10. OUTLINE> 10-9
• CA215, 220
Unit: mm (inch)
230 (9.1)* 147 (5.8)
CA215S
30 (1.2) 80 80 40 (1.6)* 220 Unit: mm (inch)
(3.1) (3.1)
Type General (G)
Ground
terminal
Size code 215 220
ø123 49 (1.9) Size 150 (6.0) 200 (8.0)
(4.8)
Lining Ceramics
54 (2.1)
Face-to-
L 232 (9.2) 302 (11.9)
face length
Outer
H2 øD 214 (8.4) 264 (10.4)
H diameter
øD H1
Height H 406 (16.0) 456 (18.0)
Height H1 266 (10.5) 316 (12.4)
Height H2 159 (6.3) 184 (7.2)
Weight kg (lb) 23.9 (52.6) 35.9 (79.1)
F1011.ai
Unless otherwise specified, difference in the dimensions are refer to the following table.
General tolerance in the dimensional outline drawing.
Unit: mm (approx.inch)
Category of basic dimension Category of basic dimension
Tolerance Tolerance
Above Equal or below Above Equal or below
3 (0.12) ±0.7 (±0.03) 500 (19.69) 630 (24.80) ±5.5 (±0.22)
3 (0.12) 6 (0.24) ±0.9 (±0.04) 630 (24.80) 800 (31.50) ±6.25 (±0.25)
6 (0.24) 10 (0.39) ±1.1 (±0.04) 800 (31.50) 1000 (39.37) ±7.0 (±0.28)
10 (0.39) 18 (0.71) ±1.35 (±0.05) 1000 (39.37) 1250 (49.21) ±8.25 (±0.32)
18 (0.71) 30 (1.18) ±1.65 (±0.06) 1250 (49.21) 1600 (62.99) ±9.75 (±0.38)
30 (1.18) 50 (1.97) ±1.95 (±0.08) 1600 (62.99) 2000 (78.74) ±11.5 (±0.45)
50 (1.97) 80 (3.15) ±2.3 (±0.09) 2000 (78.74) 2500 (98.43) ±14.0 (±0.55)
80 (3.15) 120 (4.72) ±2.7 (±0.11) 2500 (98.43) 3150 (124.02) ±16.5 (±0.65)
120 (4.72) 180 (7.09) ±3.15 (±0.12)
180 (7.09) 250 (9.84) ±3.6 (±0.14)
250 (9.84) 315 (12.40) ±4.05 (±0.16)
315 (12.40) 400 (15.75) ±4.45 (±0.18)
400 (15.75) 500 (19.69) ±4.85 (±0.19)
Remarks: The numeric is based on criteria of tolerance class IT18 in JIS B 0401.
IM 1E8B0-01E
<11. OPERATING PRINCIPLE> 11-1
Flow
Converter
Flow
Coil Iron core velocity V
Electromotive
force E
Magetic field
(flux density B)
Liquid
IM 1E8B0-01E
<11. OPERATING PRINCIPLE> 11-2
11.3 Capacitance Magnetic Flowmeter Circuit Configuration
CPU
ROM
COIL SURFACE ELECTRODE
PIPE
(Ceramics tube) (CAPACITOR ELECTRODE) RAM
A/D EEPROM
LCD
KEY
SHIELD CASES BRAIN
4-20 mA
EXCITER OUTPUT
PULSE
OUTPUT
POWER
SUPPLY ALARM
OUTPUT
POWER F1102.ai
IM 1E8B0-01E
<12. PARAMETER SUMMARY> 12-1
Description
“00 - 20” are the numbers that can be set on the ADMAG
CA. The desired number can be entered when “S” is displayed.
IM 1E8B0-01E
<12. PARAMETER SUMMARY> 12-2
IM 1E8B0-01E
<12. PARAMETER SUMMARY> 12-3
IM 1E8B0-01E
<12. PARAMETER SUMMARY> 12-4
IM 1E8B0-01E
<12. PARAMETER SUMMARY> 12-5
IM 1E8B0-01E
<13. HAZARDOUS DUTY TYPE INSTRUMENT> 13-1
IM 1E8B0-01E
<13. HAZARDOUS DUTY TYPE INSTRUMENT> 13-2
(2) Installation 13.3 TIIS (Only for sizes 15 to 100
mm (0.5 to 4 in.))
WARNING
All wiring shall comply with Canadian Electrical WARNING
Code Part I and Local Electrical Codes.
Care should be taken to install, wiring,
In hazardous location, wiring shall be in conduit
piping to keep safety. This instrument is
as shown in the figure.
restricted to maintenance and repair. Please
CAUTION: SEAL ALL CONDUITS WITHN
read “INSTALLATION AND OPERATING
50cm OF THE ENCLOSURE’
PRECAUTIONS FOR TIIS FLAMEPROOF
UN SCELLEMENT DOIT ÉTRE
EQUIPMENT” in the end of this mannual.
INSTALLÉ À MOINS DE 50cm DU
BOÎTIER.
(1) Technical Data
(3) Operation • Certificate:
Size (mm) Certificate Size (mm) Certificate
HAZARDOUS LOCATIONS
(2) Wiring
Magnetic Flow Converter Conduit Sealing Fitting Flameproof packing adapter is attached to electrical
connection.
WARNING
50cm Max. Please use /G11 or /G12(option) flameproof
F1302.ai packing adapter attached.
IM 1E8B0-01E
<13. HAZARDOUS DUTY TYPE INSTRUMENT> 13-3
Unit : mm
T1 (Approx. inch)
Adapter body(M. Screw)
O-Ring
Packing case
16.5(0.65) Hexagon socket set screw
Packing *
18(0.71) Hexagon socket set screw
O-Ring
F L C
O-Ring
G Washer
Union nut
Packing gland
*Packing Clamp ring D
(Choose from the table below Clamp nut
depend on cable outside diameter) T2 O-Ring
B.coupling
Cable(user's scope)
CAUTION
Before tightening, confirm cable length from
terminal to flame proof packing adapter when
setting. Once it is tightened, loosening and re-
tightening may damage its sealing performance.
IM 1E8B0-01E
<INSTALLATION AND OPERATING PRECAUTIONS FOR TIIS FLAMEPROOF EQUIPMENT> 1
EX-B03E
<INSTALLATION AND OPERATING PRECAUTIONS FOR TIIS FLAMEPROOF EQUIPMENT> 2
(4) Path length of joint surface 5. External Wiring for Flameproof
On a joint surface, the length of the shortest path Apparatus
through which flame flows from the inside to outside
Flameproof apparatus require cable wiring or
of the flameproof enclosure. This definition cannot
flameproof metal conduits for their electrical
be applied to threaded joints.
connections. For cable wiring, cable glands
(5) Gaps between joint surfaces (cable entry devices for flameproof type) to wiring
connections shall be attached. For metal conduits,
The physical distance between two mating
attach sealing fittings as close to wiring connections
surfaces, or differences in diameters if the mating
as possible and completely seal the apparatus. All
surfaces are cylindrical.
non-live metal parts such as the enclosure shall be
Note: The permissible sizes of gaps between joint surfaces, securely grounded. For details, see the “USER’S
the path length of a joint surface and the number of joint GUIDELINES for Electrical Installations for
threads are determined by such factors as the enclosure’s
internal volume, joint and mating surface construction, Explosive Gas Atmospheres in General Industry,”
and the explosion classification of the specified gases and published in 1994.
vapours.
(1) Cable Wiring
4. Installation of Flameproof Apparatus
• For cable wiring, cable glands (cable entry
(1) Installation Area devices for flameproof type) specified or
supplied with the apparatus shall be directly
Flameproof apparatus may be installed, in
attached to the wiring connections to complete
accordance with applicable gases, in a hazardous
sealing of the apparatus.
area in Zone 1 or 2, where the specified gases are
• Screws that connect cable glands to the
present. Those apparatus shall not be installed in a
apparatus are those for G-type parallel pipe
hazardous area in Zone 0.
threads (JIS B 0202) with no sealing property.
Note: Hazardous areas are classified in zones based upon To protect the apparatus from corrosive gases
the frequency of the appearance and the duration of an
explosive gas atmosphere as follows: or moisture, apply nonhardening sealant
Zone 0: An area in which an explosive gas atmosphere such as liquid gaskets to those threads for
is present continuously or is present for long
periods. waterproofing.
Zone 1: An area in which an explosive gas atmosphere is • Specific cables shall be used as recommended
likely to occur in normal operation. by the “USER’S GUIDELINES for Electrical
Zone 2: An area in which an explosive gas atmosphere
is not likely to occur in normal operation and if it Installations for Explosive Gas Atmospheres in
does occur it will exist for a short period only. General Industry,” published in 1994.
• In necessary, appropriate protective pipes
(2) Environmental Conditions
(conduit or flexible pipes), ducts or trays shall
The standard environmental condition for the be used for preventing the cable run (outside
installation of flameproof apparatus is limited to an the cable glands) from damage.
ambient temperature range from –20°C to +40°C • To prevent explosive atmosphere from being
(for products certified under Technical Criteria). propagated form Zone 1 or 2 hazardous
However, some field-mounted instruments may be location to any different location or non-
certified at an ambient temperature up to +60°C hazardous location through the protective pipe
as indicated on the instrument nameplates. If or duct, apply sealing of the protective pipes in
the flameproof apparatus are exposed to direct the vicinity of individual boundaries, or fill the
sunshine or radiant heat from plant facilities, ducts with sand appropriately.
appropriate thermal protection measures shall be • When branch connections of cables, or cable
taken. connections with insulated cables inside
the conduit pipes are made, a flameproof or
increased-safety connection box shall be used.
In this case, flameproof or increased-safety
cable glands meeting the type of connection
box must be used for cable connections to the
box.
EX-B03E
<INSTALLATION AND OPERATING PRECAUTIONS FOR TIIS FLAMEPROOF EQUIPMENT> 3
(2) Flameproof Metal Conduit Wiring 6. Maintenance of Flameproof
• For the flameproof metal conduit wiring or Apparatus
insulated wires shall be used as recommended
To maintain the flameproof apparatus, do
by the USER’S GUIDELINES for Electrical
the following. (For details, see Chapter 10
Installations for Explosive Gas Atmospheres in
“MAINTENANCE OF EXPLOSION-PROTECTED
General Industry, published in 1994.
ELECTRICAL INSTALLATION” in the USER’S
• For conduit pipes, heavy-gauge steel conduits
GUIDELINES for Electrical Installations for
conforming to JIS C 8305 Standard shall be
Explosive Gas Atmospheres in General Industry.)
used.
• Flameproof sealing fittings shall be used in the (1) Maintenance servicing with the power on.
vicinity of the wiring connections, and those Flameproof apparatus shall not be maintenance-
fittings shall be filled with sealing compounds to serviced with its power turned on. However, in
complete sealing of the apparatus. In addition, cases where maintenance servicing is to be
to prevent explosive gases, moisture, or flame conducted with the power turned on, with the
caused by explosion form being propagated equipment cover removed, always use a gas
through the conduit, always provide sealing detector to check that there is no explosive gas
fittings to complete sealing of the conduit in the in that location. If it cannot be checked whether
following locations: an explosive gas is present or not, maintenance
(a) In the boundaries between the hazardous servicing shall be limited to the following two items:
and non-hazardous locations.
(b) In the boundaries where there is a different (a) Visual inspection
classification of hazardous location. Visually inspect the flameproof apparatus,
• For the connections of the apparatus with a metal conduits, and cables for damage or
conduit pipe or its associated accessories, corrosion, and other mechanical and structural
G-type parallel pipe threads (JIS B 0202) shall defects.
be used to provide a minimum of five-thread (b) Zero and span adjustments
engagement to complete tightness. In addition, These adjustments should be made only to
since these parallel threads do not have sealing the extent that they can be conducted from the
property, nonhardening sealant such as liquid outside without opening the equipment cover.
gaskets shall thus be applied to those threads In doing this, great care must be taken not to
for ensuring waterproofness. cause mechanical sparks with tools.
• If metal conduits need flexibility, use flameproof
flexible fittings.
EX-B03E
<INSTALLATION AND OPERATING PRECAUTIONS FOR TIIS FLAMEPROOF EQUIPMENT> 4
(2) Repair 7. Selection of Cable Entry Devices for
If the flameproof apparatus requires repair, turn Flameproof Type
off the power and transport it to a safety (non-
hazardous) location. Observe the following points IMPORTANT
before attempting to repair the apparatus.
The cable glands (cable entry devices for
(a) Make only such electrical and mechanical flameproof type) conforming to IEC Standards
repairs as will restore the apparatus to are certified in combination with the flameproof
its original condition. For the flameproof apparatus. So, Yokogawa-specified cable entry
apparatus, the gaps and path lengths of joints devices for flameproof type shall be used to meet
and mating surfaces, and mechanical strength this demand.
of enclosures are critical factors in explosion
protection. Exercise great care not to damage References:
the joints or shock the enclosure.
(1) Type Certificate Guide for Explosion-Protected
(b) If any damage occurs in threads, joints
Construction Electrical Machinery and
or mating surfaces, inspection windows,
Equipment (relating to Technical Standards
connections between the transmitter and
Conforming to International Standards), issued
terminal box, shrouds or clamps, or external
by the Technical Institution of Industrial Safety,
wiring connections which are essential in
Japan
flameproofness, contact Yokogawa Electric
(2) “USER’S GUIDELINES for Electrical
Corporation.
Installations for Explosive Gas Atmospheres
CAUTION in General Industry” (1994), issued by the
Japanese Ministry of Labour, the Research
Do not attempt to re-process threaded Institute of Industrial Safet
connections or refinish joints or mating surfaces.
EX-B03E
i
Revision Information
Title: Models CA100S and 200S Capacitance Magnetic Flowmeter
Manual No.: IM 1E8B0-01E
IM 1E8B0-01E