Australian Guidebook For Structural Engineers: A Guide To Structural Engineering On A Multidiscipline Project 1st Edition Lonnie Pack
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Australian Guidebook for
Structural Engineers
Lonnie Pack
CRC Press
Taylor & Francis Group
6000 Broken Sound Parkway NW, Suite 300
Boca Raton, FL 33487-2742
This book contains information obtained from authentic and highly regarded
sources. Reasonable efforts have been made to publish reliable data and
information, but the author and publisher cannot assume responsibility for
the validity of all materials or the consequences of their use. The authors
and publishers have attempted to trace the copyright holders of all material
reproduced in this publication and apologize to copyright holders if permission
to publish in this form has not been obtained. If any copyright material has
not been acknowledged please write and let us know so we may rectify in any
future reprint.
Except as permitted under U.S. Copyright Law, no part of this book may be
reprinted, reproduced, transmitted, or utilized in any form by any electronic,
mechanical, or other means, now known or hereafter invented, including
photocopying, microfilming, and recording, or in any information storage or
retrieval system, without written permission from the publishers.
DISCLAIMER
Effort and reasonable care have been taken to ensure the quality and accuracy of the data
contained in this text. The author, editors and publishers take no responsibility or liability
in any way for any loss, damage or cost incurred due to its content.
This text is created solely for the use of competent and professional engineers. Methods
presented are not always the most accurate or detailed options available. They represent a
balance of detail and complexity to provide tools which are applicable for a typical design
office.
Contents
Preface xvii
Author xix
2 Design 9
2.1 Limit states design 9
2.2 Standards and legislation 9
2.3 Actions 12
2.3.1 Wind 12
2.3.1.1 Wind pressure 16
2.3.1.2 Wind on piping 16
2.3.1.3 Wind on exposed steelwork 17
2.3.1.4 Wind on multiple items 19
2.3.2 Seismic 20
2.3.2.1 Earthquake design categories 21
2.3.2.2 Site subsoil class 21
2.3.2.3 Probability factor 21
2.3.2.4 Hazard factor 23
2.3.2.5 Design principles 23
2.3.2.6 Earthquake design category 1 (EDC1) 26
2.3.2.7 Earthquake design category 2 (EDC2) 26
viii Contents
3 Steel design 39
3.1 Material 39
3.1.1 Cost 40
3.1.2 Steel selection 41
3.2 Fabrication and erection 42
3.2.1 Framing system 42
3.2.2 Coating system 42
3.2.3 Transportation 44
3.3 Analysis 44
3.3.1 Section selection 45
3.3.2 Notional forces 45
3.3.3 Bracing 45
3.3.4 Connection eccentricity 46
3.4 Bending 46
3.4.1 Section capacity 46
3.4.1.1 Elastic section modulus 47
3.4.1.2 Plastic section modulus 49
3.4.1.3 Effective section modulus 51
3.4.2 Member capacity 55
3.4.2.1 Restraint types 55
3.4.2.2 Restraint element definitions 58
3.4.2.3 Members with full lateral restraint 59
3.4.2.4 Members without full lateral restraint 60
3.5 Shear 66
3.5.1 Unstiffened webs 66
3.5.1.1 Minimum web thickness 66
3.5.1.2 Web capacity 67
3.5.2 Combined bending and shear 68
3.5.3 Globally stiffened webs 68
3.5.4 Web bearing capacity 68
3.5.5 Web bearing stiffeners 69
3.5.6 Openings in webs 69
3.6 Tension 74
3.7 Compression 74
Contents ix
5 Geotechnical 217
5.1 Pad footings 217
5.1.1 Stability 217
5.1.2 Bearing capacity 220
5.1.2.1 Linear elastic bearing pressures 220
5.1.2.2 Plastic bearing pressures 221
5.1.2.3 Brinch– Hansen design method 222
5.1.3 Pad footing detailing 223
5.2 Piles 228
5.2.1 Structural requirements for piles 228
5.2.1.1 Concrete piles 228
5.2.1.2 Steel piles 230
5.2.2 Vertically loaded piles 231
5.2.2.1 Pile groups and spacing 232
5.2.2.2 Induced bending moment 232
5.2.3 Settlement 232
5.2.4 Laterally loaded piles 233
5.2.4.1 Short piles 235
5.2.4.2 Long piles 239
5.2.4.3 Pile deflections 239
5.2.5 Pile detailing 239
5.3 Retaining walls 242
5.3.1 Code requirements 243
5.3.1.1 Loads and surcharges 243
5.3.1.2 Material design factors 243
5.3.1.3 Load combinations 244
5.3.2 Rankine pressure method 244
5.3.3 Coulomb wedge method 246
5.3.4 Compaction-induced pressure 248
5.3.5 Stability 248
Contents xiii
References 481
Index 485
Preface
This text aims to bridge the gap between Australian Standards, textbooks and industry
knowledge. After years of work in the industry, many engineers will have created a library
of calculations, specifications and standards that can be used to help complete projects. It is
hoped that this compendium of resources helps to create a useful set of references that can
aid engineers in the expedient delivery of design projects. Many examples and information
in this document are drawn from the mining and oil and gas industries.
A multidiscipline engineering project requires close and coordinated work between engi-
neers and designers of the same and other disciplines. A clear scope and list of deliverables
is imperative, along with a structured formwork of how to achieve the desired outcome.
This book details each step of a project to be followed by a design engineer. The sequence
of information is provided roughly in the order in which it is required. The creation of proj-
ect documentation is outlined, including a scope, schedule and deliverables list. Calculation
methods and details are shown for actions (wind, seismic, dead and live). Details are then
provided for steel, concrete and geotechnical calculations. Design items are explained for
typical items of equipment found in the mining and oil and gas industries. Design aids are
provided, including guides and examples for popular engineering programs. Finally, vendor
product catalogue references are provided for commonly used industry items. This ensures
the suitability and availability of products.
An appropriate example is for an engineer tasked with designing a concrete bund (pit) to
capture any accidental spillage from a tank. The volume of a pit is sized using legislative and
Australian Standards requirements for storage volumes (‘ Storage and Handling of Workplace
Dangerous Goods’ , AS 1940: ‘ The Storage and Handling of Flammable and Combustible
Liquids’ and AS 2067: ‘ Substations and High Voltage Installations Exceeding 1 kV a.c.’ ).
Liquid pressures (AS 3735: ‘ Concrete Structures for Retaining Liquids’ ) and geotechnical
pressures (AS 4678: ‘ Earth Retaining Structures’ ) are calculated, along with many supple-
mentary requirements. Additional loads are then calculated and combined in accordance
with Australian Standards (AS/NZS 1170: ‘ Structural Design Actions’ ), and the strength of
the wall is calculated in accordance with the concrete code (AS 3600: ‘Concrete Structures’ ).
Typical details and vendor products are then commonly used to complete the design.
The number of books and standards required to thoroughly complete a simple design can
be daunting for many engineers. Necessary details and references required for designs, such
as technical calculations, legislative requirements and vendor products, make designs like
this difficult without extensive research. This often leads to designs which do not consider
all necessary requirements. Details within this book are provided to an appropriate level
for design engineers to understand the key aspects from each reference. Design items are
explained with details presented from local and international standards, supplements and
commentaries, common practices and available products. Australian Standards should be
referred to in full prior to the completion of each design.
Author
Lonnie Pack holds a bachelor degree in civil engineering with honours from the University
of Queensland. He is a chartered professional engineer through Engineers Australia and a
registered professional engineer of Queensland. His industry experience includes oil and
gas, mining, infrastructure and bridge design, with a focus on coal seam gas plant design.
Lonnie has designed and led teams of structural engineers and designers in the greenfield cre-
ation of upwards of 20 gas compression facilities, as well as numerous brownfield projects.
His projects have been delivered via traditional (stick-built) methods, as well as modular
(pre-assembled) designs. Lonnie’ s experience also includes designing more than 80 machine
foundations, including screw, reciprocating and centrifugal compressors.
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Chapter 1
This chapter details the typical requirements for a multidiscipline project in Australia.
Specific recommendations are based on mining or oil and gas examples. Although all proj-
ects are unique, this set of requirements can be consistently applied. The following aspects
should all be clearly documented and issued at the beginning of the project. They are essen-
tial for the successful completion of a project.
1. Basis of design
2. Scope of works
3. Deliverables list
4. Budget
5. Schedule
6. Communications plan
7. Structural design criteria
8. Specifications
Ideally, the basis of design has already been created by the client and is used as the basis for
the scope of works. A basis of design should outline the required functions of a project and
what is important for the client. Details should be provided for
1
2 Australian guidebook for structural engineers
The scope of works should list each item from the basis of design and detail exactly what is
going to be delivered by your organisation. A list of inclusions and exclusions is important to
clearly delineate scope. Assumptions may also be listed if they are important for the project.
A clear deliverables list is necessary to outline exactly what is being delivered to the client.
Budget and schedule requirements may also be provided in a scope.
A clearly defined scope, along with experience in the field, should lead to an accurate and
well-set-out deliverables list. A structural deliverables list is generally split into two sections:
steel and concrete (Tables 1.1 and 1.2). The easiest way to create a deliverables list is to look
at a similar project from the past and use it to estimate the number of drawings and calcula-
tions required for each of the items listed in the scope of works. The following is a typical
example of what would normally be produced.
A typical document numbering system is adopted using the following identifiers: 1-2-3-
4_5 (e.g. A1-ST-IN-001_01) (Table 1.3). A system using sheet numbers, as well as drawing
numbers, is often beneficial, as it allows the user to add numbers at a later date without
losing sequence.
Care should be taken to ensure documentation (such as signed check prints, calculations
and drawings) is filed and scanned to ensure traceability of work.
1.4 BUDGET
Most companies have formal procedures for completing budget estimates. A common
method is to estimate the number of engineering hours and the number of drafting hours,
and then multiply each by the appropriate hourly rate. An allowance should also be included
for project management and any meetings and client reviews.
For example, a project may include the following typical allowances:
Team members also need to be considered on an individual basis if they have varying
rates (i.e. graduate engineer, engineer, senior engineer or principal engineer). Depending on
the project setup, an allowance may also need to be made for administration and document
control.
4 Australian guidebook for structural engineers
1.5 SCHEDULE
The schedule is the most important tracking tool for the project. It should be set up with
links to milestones, outputs from other disciplines and receipt of vendor data. Durations
need to be based on experience and discussion with engineering and drafting team mem-
bers. The duration should always allow the budgeted number of hours to be used within the
timeframe. It is important to ensure that all members have input to ensure engagement in
the project and ownership of deadlines.
Links in the schedule are important, as they create accountability. Without correctly associ-
ating items, a delay in the project will often reflect badly on the trailing disciplines (structural)
rather than leading disciplines (process and piping). However, if a schedule is correctly built and
updated, it will ensure that delays are highlighted early and that the culprit is found and fixed.
For example, the completion of drawings showing a pipe rack may be tied, FF + 5 (fin-
ish to finish plus 5 days) to receipt of the final pipe stress for all pipe systems resting on the
rack. This means that the drawings will be completed 5 days after receiving the final pipe
stress. This is because the rack would normally be designed and drafted using preliminary
stress, and then checked against the final loads. However, if there is no consultation in the
design, then (perhaps for vendor data) the link may be created as FS (finish to start), mean-
ing that the design cannot be started until the vendor data is received.
Communication is the key to success. Ensure that a plan is in place for large projects to
detail the level and frequency of formal communication. Weekly formal meetings are a good
idea at most levels of reporting. The suggested schedule shown in Table 1.4 may be adopted
depending on the project requirements.
For established clients, structural design criteria are usually based on previous projects. If this
is not the case, it may help to complete a form such as Table 1.5, in conjunction with the client,
to formally set out the unknown requirements prior to starting the structural design criteria.
The criteria should list all required design decisions, as well as project documentation,
standards and codes which are to be followed during design (refer to Section 2.2) and all rel-
evant specifications. All key decisions for the project need to be documented; therefore, any
that occur after completion and client approval of the design criteria should be documented
on formal ‘ technical queries’ (TQs) to the client.
* * * * *
’Tis slander,
Whose edge is sharper than the sword; whose tongue
Out-venoms all the worms of Nile; whose breath
Rides on the posting wind, and doth belie
All corners of the world; kings, queens, and states,
Maids, matrons, nay, the secrets of the grave,
The viperous slander enters.
Shakspere.
* * * * *
Slave-mart!—
Oh, mart of blood!—but God for vengeance cries,
And man shall shrink when slaves in judgment rise;
The Power that moulds the lily’s snowy form,
Ordains the sunbeam, and propels the storm,
Whose boundless presence all creation fills,
Adorns the valleys, and surmounts the hills,
Designs for all, and yet creates alone,
Shall rise at last to vindicate His own!
J. Burbidge.
They are slaves who will not choose
Hatred, scoffing, and abuse,
Rather than in silence shrink
From the truth they needs must think;
They are slaves who dare not be
In the right with two or three.
Anon.
SLEEP.
I will both lay me down in peace, and sleep: for Thou, Lord, only makest me
dwell in safety.—Psalm iv. 8.
He giveth His beloved sleep.—Psalm cxxvii. 2.
* * * * *
Good night!
Slumber till the morning light!
Slumber till the dawn of day
Brings its troubles with its ray!
Sleep without or fear or fright!
Our Father wakes! Good night!
Korner.
* * * * *