150W Railway Single Output DC-DC Converter RSD-150 series

■ Features : User’s Manual

Compliance to BS EN/EN50155 and BS EN/EN45545-2
railway standard
2:1 wide input range
Protections: Short circuit / Overload / Over voltage /
Over temperature / Input reverse polarity
4000VDC I/O isolation
Cooling by free air convection
Half encapsulated
Built-in constant current limiting circuit
1U low profile 36mm
All using 105℃ long life electrolytic capacitors
■ GTIN CODE LED indicator for power on
100% full load burn-in test
MW Search: https://www.meanwell.com/serviceGTIN.aspx
3 years warranty
SPECIFICATION UL62368-1 AS/NZS62368-1 TPTC004 IEC62368-1

MODEL RSD-150B-5 RSD-150B-12 RSD-150B-24 RSD-150C-5 RSD-150C-12 RSD-150C-24 RSD-150D-5 RSD-150D-12 RSD-150D-24
DC VOLTAGE 5V 12V 24V 5V 12V 24V 5V 12V 24V
RATED CURRENT 30A 12.5A 6.3A 30A 12.5A 6.3A 30A 12.5A 6.3A
CURRENT RANGE 0 ~ 30A 0 ~ 12.5A 0 ~ 6.3A 0 ~ 30A 0 ~ 12.5A 0 ~ 6.3A 0 ~ 30A 0 ~ 12.5A 0 ~ 6.3A
RATED POWER 150W 150W 151.2W 150W 150W 151.2W 150W 150W 151.2W
RIPPLE & NOISE (max.) Note.2 100mVp-p 120mVp-p 150mVp-p 100mVp-p 120mVp-p 150mVp-p 100mVp-p 120mVp-p 150mVp-p
OUTPUT
VOLTAGE TOLERANCE Note.3 ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±2.0% ±2.0%
LINE REGULATION ±0.5% ±0.3% ±0.2% ±0.5% ±0.3% ±0.2% ±0.5% ±0.2% ±0.2%
LOAD REGULATION ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0%
SETUP, RISE TIME 800ms, 50ms at full load
HOLD UP TIME (Typ.) Please refer to page 3 Hold up Time( Load de-rating curve )
VOLTAGE CONTINUOUS 16.8 ~ 31.2VDC 33.6 ~ 62.4VDC 67.2 ~ 143VDC
RANGE 1 SEC. 14.4 ~ 33.6VDC 28.8 ~ 67.2VDC 57.6 ~ 154VDC
EFFICIENCY (Typ.) 89% 90% 90% 90% 92% 91% 90% 92% 91%

INPUT DC CURRENT (Typ.) 7.3A/24V 7.3A/24V 7.3A/24V 3.6A/48V 3.6A/48V 3.6A/48V 1.5A/110V 1.5A/110V 1.5A/110V
INRUSH CURRENT (Typ.) 45A/24VDC 45A/48VDC 45A/110VDC
EN50155:2007-B/C- type comply with S1 level @ full load, comply with S2 level @ 70% load (except RSD-150B-5 @ 60% load) ;
INTERRUPTION OF VOLTAGE SUPPLY D-type comply with S2 level @ full load
EN50155:2017-Comply with S1 level
105 ~ 135% rated output power
OVERLOAD
Protection type : Constant current limiting, recovers automatically after fault condition is removed
PROTECTION 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V
OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down
WORKING TEMP. -40 ~ +55℃ (no derating) ; +70℃ @ 60% load by free air convection ; +70℃ no derating with external base plate, TX class compliance
WORKING HUMIDITY 5 ~ 95% RH non-condensing
STORAGE TEMP. -40 ~ +85℃
ENVIRONMENT
TEMP. COEFFICIENT ± 0.03%/℃ (0 ~ 50℃ )
VIBRATION 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes ; Mounting : compliance to IEC61373
OPERATING ALTITUDE 5000 meters
SAFETY STANDARDS IEC 62368-1, UL 62368-1, AS/NZS 62368-1, EAC TP TC 004 approved, Design refer to BS EN/EN62368-1
WITHSTAND VOLTAGE I/P-O/P:4KVDC I/P-FG:2.5KVDC O/P-FG:2.5KVDC
SAFETY &
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC
(Note 4)
EMC EMISSION Compliance to BS EN/EN55032 (CISPR32) Conduction Emission: Class A, Radiation Emission: Class B, EAC TP TC 020
EMC IMMUNITY Compliance to BS EN/EN61000-4-2,3,4,5,6,8, BS EN/EN55035, light industry level, EAC TP TC 020
RAILWAY STANDARD BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration,BS EN/EN50121-3-2 for EMC;BS EN/EN45545-2 for fire protection
MTBF 2405.1K hrs min. Telcordia SR-332 (Bellcore) ; 223.3K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 189*77*36mm (L*W*H)
PACKING 0.8Kg; 15pcs/13Kg/0.75CUFT
1. All parameters NOT specially mentioned are measured at 24,48,110VDC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1μF & 47μF parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
NOTE
a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to
perform these EMC tests, please refer to “EMI testing of component power supplies.”
(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )
5. Strongly recommended that external output capacitance should not exceed 5000uF. (Only for: RSD-150-5/-12)
6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name:RSD-150-SPEC 2024-11-22
 150W Railway Single Output DC-DC Converter RSD-150 series

Mechanical Specification
( Unit: mm , tolerance ± 1 mm) Case No.978A
189

183 3
LED

7
I/P
O/P
1
9.5

63

77
13
2
2
8.2

10
4-R1.75

183 3

5
1.7
2-R

36
26
tc
9

10max.
95 15max.

tc : Max. Case Temperature

Input Terminal Pin No. Assignment : Output Terminal Pin No. Assignment :
Pin No. Assignment Pin No. Assignment
1 DC INPUT V+ 1 DC OUTPUT -V
2 DC INPUT V- 2 DC OUTPUT +V
3 FG
Block Diagram fosc : 130KHz

EMI POWER RECTIFIERS +V

I/P FILTER SWITCHING &
-V
FILTER

FG DETECTION
O.L.P.
PWM CIRCUIT
CONTROL
O.T.P.
O.V.P.

Input Fuse
There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each model are shown
as below.
Type Fuse Type Reference and Rating
B Time-Lag Conquer UDA-A, 15A, 250V
C Time-Lag Conquer UDA-A, 10A, 250V
D Time-Lag Conquer UDA-A, 4A, 250V

File Name:RSD-150-SPEC 2024-11-22

 150W Railway Single Output DC-DC Converter RSD-150 series

Input Reverse Polarity Protection

There is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and there will be no output to protect
the unit.

Input Range and Transient Ability

The series has a wide range input capability. Within ±30% of rated input voltage, it can be executed at full-load operation and operate properly; with ±40% of rated input
voltage, it can withstand that for 1 second.

Input Under-Voltage Protection

If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input voltage reaches above Vimin,
please refer to the cruve below.
RSD-150B-24 RSD-150C-24 RSD-150D-24
Vo 30 Vo 30 Vo 30

25 25 25
30
20 20 20

15 Turn On 15 Turn On 15 Turn On

Turn Off Turn Off Turn Off
10 10 10

5 5 5
12.4 13.7 25.2 26.4 52.9 55.3
0 Vin 0 Vin 0 Vin
12 13 14 15 16 17 25 27 29 31 33 35 50 55 60 65 70

Inrush Current
Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce power consumption after accomplishing
the start-up.

Hold-up Time
EN50155: 2007 version - D type is in compliance with S2 level, while B and C types are in compliance with S1 level at full load output condition. To fulfil the
requirements of S2 level, B and C types require de-rating their output load to 70% (except RSD-150B-5 requires de-rating its output
load to 60%), please refer to the curve diagrams below.

RSD-150B-5 RSD-150B-12 RSD-150B-24

100% 100% 100%
90% 90% 90%
80% 80% 80%
70% 70% 70%
60% 60% 60%
LOAD

LOAD

LOAD

50% 50% 50%

40% 40% 40%
30% 30% 30%
20% 20% 20%
10% 10% 10%
0% 0% 0%
0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms

TIME TIME TIME

RSD-150C-5 RSD-150C-12 RSD-150C-24

100% 100% 100%

90% 90% 90%
80% 80% 80%
70% 70% 70%
60% 60% 60%
LOAD

LOAD

LOAD

50% 50% 50%

40% 40% 40%
30% 30% 30%
20% 20% 20%
10% 10% 10%
0% 0% 0%
0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms

TIME TIME TIME

EN50155: 2017 version - Comply with S1 level

Output Voltage Adjustment

This function is optional, which the standard product does not have it. If you do need the function, please contact MW for details.

File Name:RSD-150-SPEC 2024-11-22

 150W Railway Single Output DC-DC Converter RSD-150 series

Efficiency vs Load & Vin Curve

The efficiency vs load & Vin curves of each model are shown as below.
RSD-150B-5 RSD-150B-12 RSD-150B-24
94% 95% 94%
92% 92%
90%
EFFICIENCY

EFFICIENCY

EFFICIENCY
90% 90%
88% 85% 88%
31.2Vdc
31.2Vdc 31.2Vdc
86% 86%
24Vdc
24Vdc 80% 24Vdc
84% 84% 16.8Vdc
16.8Vdc 16.8Vdc
82% 82%
75%
80% 80%
78% 70% 78%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD LOAD

RSD-150C-5 RSD-150C-12 RSD-150C-24

95% 100% 100%
93%
91% 90% 90%
EFFICIENCY

EFFICIENCY

EFFICIENCY
89% 80% 80%
87%
62.4V d c 62.4Vdc 62.4V d c
85% 70% 70%
83% 48V d c 48Vdc 48V d c
81% 60% 33.6Vdc
60%
33.6V d c 33.6V d c
79% 50% 50%
77%
75% 40% 40%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD LOAD

RSD-150D-5 RSD-150D-12 RSD-150D-24

95% 100% 95%
95%
90% 90%
90%
EFFICIENCY

EFFICIENCY

EFFICIENCY
85%
85% 85%
143V dc 143Vdc 143V d c
80% 80%
110V dc 110Vdc 80% 110V d c
75%
75% 67.2V dc 67.2Vdc 67.2V d c
70%
75%
70%
65%
65% 60% 70%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD LOAD

Parallel and Series Connection

A.Operation in Parallel
Since RSD-150 series don't have built-in parallel circuit, it can only use external circuits to achieve the redundant operation but not increase the current rating.
1.Add a diode at the positive-output of each power supply (as shown as below), the current rating of the diode should be larger than the maximum output current rating
and attached to a suitable heat sink. This is only for redundant use (increase the reliability of the system) and users have to check suitability of the circuit by themselves.

I/P +
E IN PS1 D1 RL
I/P -

I/P +
PS2 D2
I/P -

2.When using S.P.S. in parallel connection, the leakage current will increase at the same time. This could pose as a shock hazard for the user. So please contact the
supplier if you have this kind of application.
B.Operation in Series
RSD-150 can be operated in series. Here are the methods of doing it:
1.Positive and negative terminals are connected as shown as below. According to the connection, you can get the positive and negative output voltages for your loads.

I/P + +V
E IN PS1 RL
I/P -
COM
I/P +
PS2 RL
I/P - -V

File Name:RSD-150-SPEC 2024-11-22

 150W Railway Single Output DC-DC Converter RSD-150 series

2.Increase the output voltage (current does not change). Because RSD-150 series have no reverse blocking diode in the unit, you should add an external blocking diode
to prevent the damage of every unit while starting up. The voltage rating of the external diode should be larger than V1+V2 (as shown as below).

I/P + +V
E IN PS1 V1 D1
I/P -
V1+V2 R L
I/P +
PS2 V2 D2
I/P - -V

Overload Protection
If the output draw up to 105~135% of its output power rating, the converter will go into overload protection which is constant current mode. After the faulty condition
is removed, it will recover automatically. Please refer to the diagram below for the detail operation characteristic. Please note that it's not suitable to operate within
the overload region continuously, or it may cause to over temperature and reduce the life of the power supply unit or even damage it.

Vo(%)

100

Overload
50 region

Io(%)
0 50 100 150

Over Voltage Protection

The converter shuts off to protect itself when the output voltage drawn exceeds 115~140% of its output rating. It must be repowered on to recover.

Over Temperature Protection

The converter shuts off to protect itself when the built-in temperature sensor mounted on the main power transformer senses a high temperature. The output recovers
automatically if the temperature drops below the limit.

LED Indicator
Equipped with a built-in LED indicator, the converter provides an easy way for users to check its condition through the LED indicator.
Green : normal operation; No signal: no power or failure.

Derating Curve
a.Single unit operation
If the unit has no iron plate mounted on its bottom, the maximum ambient temperature for the unit will be 55℃ as operating under full load condition. It requires
de-rating output current when ambient temperature is between 55-70℃, please refer to the de-rating curve as below.

100 100
RATED CURRENT (%)

80 80

60 60
LOAD (%)

40 40

20 20

-40 0 10 20 30 40 50 55 60 70 (HORIZONTAL) -30 0 10 20 30 40 50 60 70 80 (HORIZONTAL)

AMBIENT TEMPERATURE (℃ ) Tcase (℃)

File Name:RSD-150-SPEC 2024-11-22

 150W Railway Single Output DC-DC Converter RSD-150 series

Suitable installation methods are shown as below. Since RSD-150 is a semi-potted model, its thermal performances for the following installation methods are similar
and share the same derating curve.

b.Operate with additional iron plate

If it is necessary to fulfil the requirements of EN50155 TX level that operate the unit fully-loaded at 70℃, RSD-150 series must be installed onto an iron plate on
the bottom. The size of the suggested iron plate is shown as below. In order for optimal thermal performance, the iron plate must have an even & smooth surface
and RSD-150 series must be firmly mounted at the center of the iron plate.

Unit:mm

M3*4

0
36
2

360

The load vs ambient temperature curve is shown as below.

100

80

60
LOAD (%)

40

20

-40 0 10 20 30 40 50 60 70 (HORIZONTAL)

AMBIENT TEMPERATURE (℃ )
Suitable installation methods are shown as below. Since RSD-150 is a semi-potted model, its thermal performances for the following installation methods are similar
and share the same derating curve.

iron plate

File Name:RSD-150-SPEC 2024-11-22

 150W Railway Single Output DC-DC Converter RSD-150 series

Immunity to Environmental Conditions

Test method Standard Test conditions Status

EN 50155 section 12.2.3 (Column 2, Class TX) Temperature: -40℃
Cooling Test No damage
EN 60068-2-1 Dwell Time: 2 hrs/cycle
EN 50155 section 12.2.4 (Column 2, Class TX)
Temperature: 70℃ / 85℃
Dry Heat Test EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX) PASS
Duration: 6 hrs / 10min
EN 60068-2-2
Temperature: 25℃~55℃
EN 50155 section 12.2.5
Damp Heat Test, Cyclic Humidity: 90%~100% RH PASS
EN 60068-2-30
Duration: 48 hrs
Temperature: 19℃
EN 50155 section 12.2.11
Vibration Test Humidity: 65% PASS
EN 61373
Duration: 10 mins
Temperature: 19℃
EN 50155 section 12.2.11
Increased Vibration Test Humidity: 65% PASS
EN 61373
Duration: 5 hrs
Temperature: 21± 3℃
EN 50155 section 12.2.11
Shock Test Humidity: 65 ± 5% PASS
EN 61373
Duration: 30ms*18

EN 50155 section 12.2.3 (Column 2, Class TX) Temperature: -40℃

Low Temperature Storage Test PASS
EN 60068-2-1 Dwell Time: 16 hrs

EN 50155 section 12.2.10 (Class ST4) Temperature: 35℃±2℃

Salt Mist Test PASS
Duration: 96 hrs

EN45545-2 Fire Test Conditions

Test Items Hazard Level

Items Standard HL1 HL2 HL3
EN 45545-2:2013
Oxygen index test PASS PASS PASS
EN ISO 4589-2:1996
EN 45545-2:2013
R22 Smoke density test PASS PASS PASS
EN ISO 5659-2:2006
EN 45545-2:2013
Smoke toxicity test PASS PASS PASS
NF X70-100:2006
EN 45545-2:2013
R24 Oxygen index test PASS PASS PASS
EN ISO 4589-2:1996
EN 45545-2:2013
R25 Glow-wire test PASS PASS PASS
EN 60695-2-11:2000
EN 45545-2:2013
R26 Vertical flame test PASS PASS PASS
EN 60695-11:2003

File Name:RSD-150-SPEC 2024-11-22