User-manual-of-ESK-ball-check-valves
User-manual-of-ESK-ball-check-valves
User-manual-of-ESK-ball-check-valves
PN-EN 12050-4: Non-return valve for sewage without fecal matter and
for sewage including fecal matter size DN 50 – DN 80
Noise level: NPD
Anti-corrosion protection: epoxide coating ca 200 - 300 [μm]
EkoWodrol Ltd
13 Slowianska Str., 75-846
Koszalin, Poland
phone.: +48 94 346 22 18
fax: +48 94 348 60 41
e-mail: [email protected]
www.szustersystem.com
Version: 07.2015
TABLE OF CONTENTS:
1.1. PURPOSE......................................................................................................................... 3
2. INSTALLATION ...................................................................................................................... 5
4. SERVICING ............................................................................................................................. 7
1.1. PURPOSE
SZUSTER SYSTEM elbow ball check valves type ESK 01 (with thread connections) and ESK 11
(with flange connections) are to be used in pump systems: they automatically prevent any
backflow of the medium from the outlet conduit at the moment when the pump stops
working. They are used in sewage installations with and without fecal matter, of the
temperature up to 40ºC and pH 4-8.
The ranges of working pressures are adapted to those pressures that occur in sewage
systems (10/16 bar).
SZUSTER system elbow ball check valves types ESK 01 and ESK 11 possess
anti-corrosion protection.
4 Gasket
EPDM / NBR
6 Nut
0H18N9, PN 82144
7 Washer
0H18N9, PN 82206
*For ESK 11 DN 200
**For ESK 11 DN 200, long version L
PN – EN 1092-2 - flanges and their connections: round flanges for pipes, fittings, connectors
and fixtures with PN marking. Cast-iron flanges.
PN – EN 10226-1- pipe threads of connections with sealing on the thread. Part 1: External
taper treads and internal straight threads. Sizes, tolerances and marking.
PN-EN 12050-4 - Sewage pumping stations in buildings and near buildings. Rules
of construction and examination. Part 4: Non-return valves for sewage pumping stations
without and with fecal matter.
2. INSTALLATION
SZUSTER system elbow ball check valves types ESK 01 AND ESK 11 can be installed in the
positions as presented in Fig. 3.
ATTENTION!
The direction of the working medium flow is marked with an arrow on the elbow ball check
valve.
ATTENTION!
Vertical deviation (*) in the range: 0 – 10° – using for solids as gravel and sand or 0 – 45° –
using for drinking water or fibrous parts. Any deflection from the vertical position being
greater from the indicated is permissible only on the Manufacturer’s permission.
Type ESK 11
Fig. 3. Methods of installation of elbow ball check valves types ESK 01 and ESK 11
ESK 01 type valve possess thread connections and ESK 11 type valve possess flange
connections. When installing the valves, care must be taken so that they are not exposed
to strains resulting from being loaded with the mass of an unsupported pipeline. Once
the valve has been installed in the adequate position, medium is to be supplied
to the pipeline; at the same time, the leak tightness of the valve elements must be
observed.
During the first operation, one needs to check whether the blocking function
of the backflow of the liquid is working correctly.
3.1. OPERATION
The temperature of the medium flowing through the valve should not exceed 40ºC
(temporarily to 60ºC), and pH is to be in the range from 4 to 8.
3.2. STORAGE
SZUSTER system elbow ball check valves type ESK 01 and ESK 11 are to be stored in rooms
that are protected from the influence of weather conditions.
For transport, the valves need to be put is a stable position and need to be protected
against any displacement. Additionally, they need to be protected from weather conditions
(covered means of transport are to be used).
4. SERVICING
SZUSTER SYSTEM elbow ball check valves are self-cleaning valves; nevertheless, periodic
check-ups are recommended in order to inspect the condition of the ball surface. When
servicing, the ball can be placed as shown in Fig. 4.
Seal
Fig. 5. Placing of the o-ring type seal on the circumference of the valve cover
SZUSTER system elbow ball check valves type ESK 01 and ESK 11 possess elements that
guarantee the correct installation of their casings and covers (Figs. 6, 7 and 8).
The table below presents possible defects of elbow ball check valves ESK 01 and ESK 11
types, their reasons as well as the methods of their prevention or removal.
1. The Manufacturer guarantees the correct operation of the valve in the period
of 12 months starting from the date of sale.
2. The Manufacturer is released from any liability in connection with the guarantee
covering any defects that occur as a result of an improper operation or
an application being different from the one intended and covering any damage
as a result of any repairs and modification by unauthorized persons.
3. The Manufacturer is also exempted from any liability in connection with a guarantee
covering any defects that occur as a result of any unnatural wear, in particular
of the internal paint coating and the valve ball.
PLEASE NOTE!
The warranty terms and conditions do not apply to any product without the proof
of purchase.