Axial Variable Duoble Pump
Axial Variable Duoble Pump
Axial Variable Duoble Pump
Hydraulics
Pneumatics
Service
1/40
Data sheet
Series 61 / 63 Sizes 55...200 Nominal pressure 350 bar Peak pressure 400 bar for open circuit
Contents
Ordering Code / Standard Program Technical Data LA0, LA1 - Individual Power Controller EP - Electric Control with Proportional Solenoid Unit Dimensions, Size 55 Unit Dimensions, Size 80 Unit Dimensions, Size 107 Unit Dimensions, Size 140 Unit Dimensions, Size 200 Power Take-off Dimensions Overview of Attachments Power Take-off, Auxiliary Pump and Valves Connector for Solenoids Installation Notes General Notes 2 4 7 11 12 16 20 24 28 32 34 35 37 38 40
Features
Variable double pump with two axial tapered piston rotary groups of bent-axis design for hydrostatic drives in open circuits The flow is proportional to the input speed and to the displacement, and is infinitely variable from qV max to qV min = 0 The pump is suitable for direct mounting on the flywheel case in diesel engines One common suction port for auxiliary pump and both circuits A wide range of control instruments is available for different control and regulating functions Individual power controller Integrated auxiliary pump with pressure-relief valve, optionally with additional pressure-reduction valve Power take-off for mounting axial piston and gear pumps Excellent power to weight ratio Long service life
/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
O
02 03 04
/
05
R
06
1
07
N
08
Z
09 10
05
11 12 13 14 15
A8V
Operation mode
02 Double pump (parallel construction), for open circuits
Size
03 Displacement Vg max in cm3, per rotary group
55 55
80 80
107 107
140 140
00 00 LA0H LA0S LA0K LA0KS LA0KH1 LA0KH LA0KH3 LA1H LA1S LA1K LA1KS LA1KH1 LA1KH LA1KH3 EP
Control device Individual power controller without power override with hydraulic stroke limiter, positive control and external pilot pressure supply with load sensing with hydraulic power coupling and load sensing and hydraulic stroke limiter, negative control hydraulic stroke limiter, positive control and external pilot pressure supply hydraulic stroke limiter, negative control and external pilot pressure supply
04 Individual power controller with power override by pilot pressure
with hydraulic stroke limiter, positive control and external pilot pressure supply with load sensing with hydraulic power coupling and load sensing and hydraulic stroke limiter, negative control hydraulic stroke limiter, positive control and external pilot pressure supply hydraulic stroke limiter, negative control and external pilot pressure supply Electric control with prop. solenoid (positive control) Series Series 6; Index 1, 3 U = 24V
55
80
107
140
00
05
61 63
Direction of rotation
06 viewed from shaft end: clockwise
Seals
08 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc)
Shaft end
09 Splined shaft, DIN 5480
Mounting flange
10
1)
To fit flywheel case (conforming to SAE J617) of internal combustion engine (hole diameter for fixing 11 mm)
G N
Hole diam. 11 mm for new projects only (previous types with short code G and hole diam. 14 mm)
RE 93010/03.09
A8VO
Bosch Rexroth AG
3/40
O
02 03 04
/
05
R
06
1
07
N
08
Z
09 10
05
11 12 13 14 15
11
Service line port SAE flange ports A1 and A2 at side, opposite (metric fixing thread) SAE flange port S at rear (metric fixing thread) Auxiliary pump without integrated auxiliary pump with integrated auxiliary pump, 55 without power take-off (PTO) with power take-off (PTO) without power take-off (PTO) with power take-off (PTO) 80 107 140 00
05
Power take-off 1) ) 3 12 Flange SAE J744 ) 82-2 (A) 101-2 (B) 127-2 (C) 152-4 (D)
Hub for splined shaft 4) 5/8in 7/8in 1in 1 1/4in 1 1/4in 1 3/4in 9T 13T 15T 14T 14T 13T 16/32DP 16/32DP 16/32DP 12/24DP 12/24DP 8/16DP (A) (B) (B-B) (C) (C) (D)
55
80
107
Valves Without valves (only for versions without auxiliary pump, K..)
13 With pressure-relief valve (only for versions with auxiliary pump, F..)
0 1 4
With pressure-relief and pressure-reduction valve, (only for versions with auxiliary pump, F..). U = 24V Connector for solenoids (only for EP) 14 DEUTSCH connector molded, 2-pin, without suppressor diode Standard / special version Standard version (without code)
15
55
80
107
combined with attachment part or attachment pump Special version combined with attachment part or attachment pump
-K -S -SK
1)
Note installation conditions (see pages 32/33) Other PTOs on request 3) 2 = 2-hole; 4 = 4-hole 4) Hub for splined shaft according to ANSI B92.1a-1976 (splined shafts assigned according to SAE J744, see pages 32/33)
2)
= available
m = on request
= not available
4/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Technical Data
Hydraulic fluid
Before starting project planning, please refer to our data sheets RE 90220 (mineral oil), RE 90221 (environmentally acceptable hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed information regarding the choice of hydraulic fluids and application conditions. The A8VO variable double pump is not suitable for operation with HFA. If HFB, HFC and HFD or environmentally acceptable hydraulic fluids are being used, the limitations regarding technical data and seals mentioned in RE 90221 and RE 90223 must be observed. When ordering, please indicate the used hydraulic fluid. Operating viscosity range We recommend that a viscosity (at operating temperature) for optimum efficiency and service life purposes of opt = optimum operating viscosity 16 to 36 mm2/s be chosen, taken the tank temperature (open circuits) into account. Limits of viscosity range The following values apply in extreme cases: min = 5 mm2/s short-term (t < 3 min) at max. perm. temperature of tmax = +115C. max = 1600 mm2/s, short-term (t < 3 min) at cold start (p 30 bar, n 1000 rpm, tmin = -40C). Only for starting up without load. Optimum operating viscosity must be reached within approx. 15 minutes. Note that the maximum hydraulic fluid temperature of 115C must not be exceeded locally either (e.g. in the bearing area). The temperature in the bearing area is depending on pressure and speed up to 12 K higher than the average case drain temperature. Special measures are necessary in the temperature range from -40C to -25C (cold start phase); please contact us. For detailed information about use at low temperatures, see RE 90300-03-B. Selection diagram
-40 1600 1000 600 400 200 100 60 40 20 10 -20 0 20 40 60 80 100 1600
0 10 VG 68 VG 46 VG 32 VG 2 2
VG
Viscosity in mm2/s
36 opt. 16
30
50
Temperature t in C
tmax = +115C
70
90
5 115
Details regarding the choice of hydraulic fluid The correct choice of hydraulic fluid requires knowledge of the operating temperature in relation to the ambient temperature, in an open circuit the tank temperature. The hydraulic fluid should be chosen so that the operating viscosity in the operating temperature range is within the optimum range (opt.) - the shaded area of the selection diagram. We recommended that the higher viscosity class be selected in each case. Example: At an ambient temperature of XC, an operating temperature of 60C is set. In the optimum viscosity range (opt., shaded area) this corresponds to the viscosity classes VG 46 or VG 68; to be selected: VG 68. Note: The case drain temperature, which is affected by pressure and speed, is always higher than the tank temperature. At no point in the system may the temperature be higher than 115C. If the above conditions cannot be maintained due to extreme operating parameters, please contact us.
Filtration
The finer the filtration, the higher the cleanliness level of the hydraulic fluid and the longer the service life of the axial piston unit. To ensure functional reliability of the axial piston unit, the hydraulic fluid must have a claenliness level of at least 20/18/15 according to ISO 4406. At very high hydraulic fluid temperatures (90C to max. 115C) at least cleanliness level 19/17/14 according to ISO 4406 is required. If the above classes cannot be observed, please contact us.
RE 93010/03.09
A8VO
Bosch Rexroth AG
5/40
Technical Data
Operating pressure range
Input Pressure on port S The minimum permissible inlet pressure depends on the input speed. The following limit values must not be exceeded or undercut. pabs min _____________________________________ 0.8 bar The max. pressure pabs max is also dependent on the speed (see following diagram). Minimum permissible inlet pressure at suction port S with increased speed In order to avoid damage to the pump (cavitation), a minimum inlet pressure at the suction port must be assured. The minimum inlet pressure is depends on the speed and the displacement of the variable pump.
Speed n / nmax 1
R4
R3 R1
M2 A2
X1
Displacement Vg / Vg max Example: Given: Size 80, input speed 2560 rpm
Vg max Vg min
M3 X3 X1 A1 M1
Required: Necessary minimum inlet pressure pabs at suction port S n 2560 Solution: Speed ratio = = 1.14 nmax 1 2240 results in a minimum inlet pressure of pabs = 1.3 bar at full swivel angle (Vg max). If a free inlet flow can only be achieved at e.g. pabs = 1 bar, the displacement must be reduced to 0.88 Vg max. Note: Max. speed nmax (speed limit, see page 6) Min. and max. permissible pressure at port S. Permissible values for the shaft seal ring Output Pressure on port A1 or A2 (pressure data according to DIN 24312) Nominal pressure pN Peak pressure pmax
____________________________________ 350
R2 R4
Auxiliary pump
Max. permissible pressure pmax _________________ 40 bar The pressure-relief valve installed to protect the integrated auxiliary pump has a fixed setting of 30 bar.
Input
Via flexible coupling. bar bar
______________________________________ 400
Nominal pressure: Max. design pressure at which fatigue strength is ensured. Peak pressure: Max. operating pressure which is permissible for short-term (t < 1 s).
6/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Technical Data
Table of values (theoretical values, without efficiencies and tolerances; values rounded)
Size Displacement Gear ratio i = ninput/nrotary groups Input speed Flow Power at nmax, Vgmax and Dp=350 bar Input torque at Vg max and Dp=350 bar Rotary stiffness (single rotary group) 5) Vg max to 0,5Vg max
0,5Vg max to 0(interpolated)
cm3 cm3 rpm rpm L/min kW Nm Nm/rad Nm/rad kgm2 kgm2 rad/s2 kg
55 2 x 54.8 0 1.0 2500 3000 2 x 137 160 611 11213 41442 0.0161 0.0126 25800 82
80 2 x 80 0 1.0 2240 2750 2 x 179 209 891 17985 67666 0.0209 0.0173 21800 90
107 2 x 107 0 1.0 2150 2450 2 x 230 268 1192 25565 89381 0.0345 0.0288 17100 116
140 2 x 140 0 1.0 2100 2450 2 x 294 294 3) 1337 3) 41408 146677 0.0581 0.0500 7500 146
00 2 x 200 0 1.0 1950 2250 2 x 390 325 3) 1592 3) 39505 156876 0.0849 0.0750 11000 180
nmax 1 nmax qv max Pmax Tmax cTW cTW JTW JTW group) 5) a m
Moment of inertia for rotary group with power take-off, without attachment pump without power take-off (PTO) Angular acceleration (single rotary Mass approx.
Variation: with integrated auxiliary pump, F00, F.. 4) Displacement with integrated auxiliary pump Effective displacement Gear ratio i = ninput/naux. pump Variation: with power take-offs, K.., F.. Max. torque at PTO Gear ratio i = ninput/nPTO
1)
Vg max Vg max/eff
cm3 cm3
Tmax
Nm
250 1.0
350 1.0
380 1.0
450 1.0
650 0.804
The values shown are valid for absolute pressure (pabs) of 1 bar at suction port S and for operation with mineral fluids with a specific mass of 0.88kg/L. 2) The values shown are valid for V V g g max or for an increase in the inlet pressure pabs at the suction port S (see page 5). 3) Observe max. permissible torque! 4) (...) = Available on request!
5)
Caution: Exceeding the permissible limit values may result in a loss of function, a reduction in service life or in the destruction of the axial piston unit. Other permissible limit values with respect to speed variation, reduced angular acceleration as a function of the frequency and the permissible startup angular acceleration (lower than the maximum angular acceleration) can be found in data sheet RE 90261.
Calculation of nominal size Flow qv = Vg n v 1000 Vg Dp 20 mh 2 T n 60 000 qV Dp 600 t in L/min Vg Dp N Torque T= in Nm v t Power P= = in kW = Displacement per revolution in cm3 = Differential pressure in bar = Speed in rpm = Volumetric efficiency = Overall efficiency (t = v mh)
mh = Mechanical-hydraulic efficiency
RE 93010/03.09
A8VO
Bosch Rexroth AG
7/40
LA0 LA1
Individual power controller with power override by pilot pressure An external pilot pressure is applied to the third measuring surface of the differential piston (port X3), thus enabling the set power to be reduced (negative power override). The mechanically set basic power can be varied using different pilot pressures. This means that different power settings are possible. If the pilot pressure signal is variably controlled by a loadlimiting control, the sum of the hydraulic powers is equal to the input power. The pilot pressure for the power override is generated by an external control element or by the mounted pressure-reduction valve (see page 36). The electric signal for controlling the pressure-reduction valve must be generated by an external electronic controller. The BODAS controllers RC (RE 95 200) in conjunction with the LLC software (see RE 95 310) are available for this purpose (further information on the Internet at www.boschrexroth.com/mobile-electronics): BODAS controller RC Series 20 ______________________________ RE 95200 Series 21 ______________________________ RE 95201 Series 22 ______________________________ RE 95202 Series 30 ______________________________ RE 95203 Note: If there is no power override, port X3 to the tank should be depressurized.
8/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
LA0H1/3; LA1H1/3
LA0H; LA1H
Hydraulic stroke limiter (negative control) Control range from Vg max to Vg min. With increasing pilot pressure the pump swivels to a smaller displacement. Start of control (at Vg max) adjustable from 4 15 bar Note: The start of control depends on the power controller setting. Please specify start of control in clear text when ordering. Initial position in depressurized state: Vg max Note for H1: A pressure 30 bar is necessary for control. The required control fluid is taken from the high-pressure line. When using negative control directional valves, the control pressure is supplied from the negative control system via the high-pressure line. Note for H3: A pressure 30 bar is necessary for control. The required control pressure is taken from the high-pressure line or the external control pressure applied at port Y3 ( 30 bar). When using standard open-center directional valves, this control must be carried out with the external control pressure supply.
Hydraulic stroke limiter and external pilot pressure supply (positive control) Control range from Vg min to Vg max. With increasing pilot pressure the pump swivels to a larger displacement. Start of control (at Vg min) adjustable 0 to 15 bar Please specify start of control in clear text when ordering. Initial position in depressurized state: Vg max To control from Vg max to Vg min a pressure 30 bar is required. The required fluid is taken from the high-pressure line or the external control pressure applied at port Y3 ( 30 bar) (pilot pressure < start of control). Characteristic: LA0/1H2 Pilot pressure increase (Vg min Vg max) 40 35 Pilot pressure pSt in bar 30 25 20 15 10 5 0 Vg min 0,5 Displacement 1,0 Vg max Dp = approx. 25 bar
Note: If port Y3 is present (H2 + H3), it must always be connected to an external control pressure. If there is no external control pressure supply, this connection to the tank must be depressurized.
Setting range
RE 93010/03.09
A8VO
Bosch Rexroth AG
9/40
LA0K; LA1K
Individual power controller with hydraulic coupling The hydraulic coupling of the two individual controller provides the function of a summation power control. However, the two rotary groups are coupled hydraulically, not mechanically.
R1
R3
The operating pressures of the two circuits each act on the differential pistons in the two individual controls, causing both rotary groups to swivel out and back together.
M2 A2 M Y3 X1
If one pump is working at less than 50% of the total input power, the remaining power can be transferred to the other pump, up to a limit of 100% of the total input power. With the additional H1/H3 hydraulic stroke limiter function, each rotary group can be independently swiveled back to a smaller Vg than is currently specified by the power control. Circuit diagram: LA1KH1
M3 X3 X1 Y3 R3 R1 A3 X1
Vg max Vg min
R2
M A1 M1
M2 A2 M
X1
X1
Vg max Vg min
M3 X3 X1 M A1 M1
R2
X1 Y3
10/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
A2 M
(1) X4
M3
Vgmax Vgmin
X3
M A1 R2 S
X4 (1)
RE 93010/03.09
A8VO
Bosch Rexroth AG
11/40
The following electronic controllers and amplifiers are available for controlling the proportional solenoids (information is also available on the Internet at www.boschrexroth.com/mobile-electronics): BODAS controller RC Series 20 ______________________________ RE 95200 Series 21_______________________________ RE 95201 Series 22 ______________________________ RE 95202 Series 30 ______________________________ RE 95203 and application software Analog amplifier RA ______________________ RE 95230
Note on load sensing "S" and electric control "EP": When operated at Vg min ( > 5min ), the hydraulic fluid in the case can become heated to an impermissible temperature. Please contact us.
R3 R1
M1 A1 M
Y3
Vgmin
Vgmax
M A2 M2 R2 S
Y3
1/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic coupling and hydraulic stroke limiter (negative control)
View X
225 148.9 337 162 108
X3 A3 R3 Y3 R1
X1 M3
305
18
R3
X1 A3
M3
X1 Y3
210
X
25 34.6 184
96
1,7
Y3
R2
5 12 11
S M
A2
30
A1
x 12 30
15
54.3 192.3
243 284
83.8
Detail of S (2:1)
62
23.8 19 50.8
1)
Dimensions according to SAE J617-No. 4, for connection to flywheel case in internal combustion engine.
106.4
75
RE 93010/03.09
A8VO
Bosch Rexroth AG
13/40
20 58
Ports
A1, A2 Service line ports (high-pressure series) Fixing thread S Suction port (standard series) Fixing thread A3 Service line port (auxiliary pump) R1, R3 Air bleed port 6) R2 Fluid drain 6) M Gauge port for control pressure 6) M3 Gauge port for power override 3) 6) X1 Pilot pressure port for hydraulic stroke limiter X3 Pilot pressure port for power override 3) Y3 External control pressure port 4) 7)
2) 3)
42
SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852
3/4in M10x1.5; 17 deep 5) 3in M16x2; 21 deep 5) M18x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M12x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep
140 Nm 5) 80 Nm 5) 80 Nm 5) 50 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5)
Center bore according to DIN 332 (thread according to DIN 13) On the LA0 version, the port has no function 4) Only for versions LA...H2 and LA...H3 5) Please observe the general notes for the max. tightening torques on page 40. 6) Plugged 7) 1x plugged, 1x open
14/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic stroke limiter and external pilot pressure supply (positive control) View X
337
X1 X1
314
X3
Y3
M3 Y3
X Y3
LA0K, LA1K
Individual power controller with hydraulic power coupling
337
View X
(X3)
X3
269
X S
RE 93010/03.09
A8VO
Bosch Rexroth AG
15/40
337
View X
X1
(X3)
X1 Y3
X3 Y3
X1
312
Y3
X S
16/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic coupling and hydraulic stroke limiter (negative control)
View X
225 148.9 18 337 162 108 A3 X3 R3 Y3 1,7 210 R1 X1 M3 305 Y3
X1 R3 A3
M3
X1 Y3
A2
25 34.6 191 S R2 11 6 12 M 241 284 X
M2 M
12
30
A1 M1 M
x3 0
15
83.8
54.3 192.3
Detail of S (2:1)
61.9
27.8 25 57.2
1)
Dimensions according to SAE J617-No. 3, for connection to flywheel case in internal combustion engine.
106.4
75
RE 93010/03.09
A8VO
Bosch Rexroth AG
17/40
20 58
Ports
A1, A2 Service line ports (high-pressure series) Fixing thread S Suction port (standard series) Fixing thread A3 Service line port (auxiliary pump) R1, R3 Air bleed port 6) R2 Fluid drain 6) M Gauge port for control pressure 6) M1, M2 Gauge port for high-pressure 6) M3 Gauge port for power override 3) 6) X1 Pilot pressure port for hydraulic stroke limiter X3 Pilot pressure port for power override 3) X4 Pilot pressure port for load sensing Y3 External control pressure port 4) 7)
2) 3)
42
SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 ISO11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852
1in M12x1.75; 17 deep 5) 3in M16x2; 21 deep 5) M18x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M12x1.5; 12 deep 9/16-18UNF-2B;12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5;12 deep M14x1.5; 12 deep
140 Nm 5) 80 Nm 5) 80 Nm 5) 50 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5)
Center bore according to DIN 332 (thread according to DIN 13) On the LA0 version, the port has no function 4) Only for versions LA...H2 and LA...H3 5) Please observe the general notes for the max. tightening torques on page 40. 6) Plugged 7) 1x plugged, 1x open
18/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic stroke limiter and external pilot pressure supply (positive control)
337
View X
(X3) X1 X1 Y3
X3 Y3
X1
312
X Y3 S
LA0K, LA1K
Individual power controller with hydraulic power coupling
View X 337
(X3)
X3
269
X S
LA0KH, LA1KH
Individual power controller with hydraulic power coupling, hydraulic stroke limiter and external pilot pressure supply (positive control)
337
View X
X1
(X3)
X1 Y3
X3 Y3
X1
312
Y3
X S
RE 93010/03.09
A8VO
Bosch Rexroth AG
19/40
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
337
View X
(X3) X4 X4
X3
269
X S
X4
0/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic coupling and hydraulic stroke limiter (negative control)
View X
242 165.9 33
X3 A3 R3
X1 M3
308
X1 A3
M3
X1 Y3
Y3
232
R1
Y3
32*)
7,7**)
32*)
196
A2 M2
A1 M1 M
29 38
R2
11 12 6
M
12 x3
30
15
94.5
M
172*) 269 313
60.5 215.5
Detail of S (2:1)
69.9
27.8 25 57.2
*) Center of gravity **) with auxiliary pump 10.7 cm3 = 4.7 mm 1) Dimensions according to SAE J617-No. 3, for connection to flywheel case in internal combustion engine.
120.7
90
RE 93010/03.09
A8VO
Bosch Rexroth AG
1/40
20 58
Ports
A1, A2 S A3 R1, R3 R2 M M1, M2 M3 X1 X3 X4 Y3
2) 3)
Service line ports (high-pressure series) Fixing thread Suction port (standard series) Fixing thread Service line port (auxiliary pump) Air bleed port 6) Fluid drain 6) Gauge port for control pressure 6) Gauge ports for high-pressure 6) Gauge port for power override 3) 6) Pilot pressure port for hydraulic stroke limiter Pilot pressure port for power override 3) Pilot pressure port for load sensing External control pressure port 4) 7)
47
SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852
1in M12x1.75; 17 deep 5) 3 1/2in M16x2; 21 deep 5) M18x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M12x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep
140 Nm 5) 80 Nm 5) 80 Nm 5) 50 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5) 80 Nm 5)
Center bore according to DIN 332 (thread according to DIN 13) On the LA0 version, the port has no function 4) Only for versions LA...H2 and LA...H3 5) Please observe the general notes for the max. tightening torques on page 40. 6) Plugged 7) 1x plugged, 1x open
/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic stroke limiter and external pilot pressure supply (positive control)
359
View X
X1
(X3)
X1 Y3
Y3
X3
X1
314
Y3
X S
LA0K, LA1K
Individual power controller with hydraulic power coupling
View X 360
(X3)
X3
272
X S
LA0KH, LA1KH
Individual power controller with hydraulic power coupling, hydraulic stroke limiter and external pilot pressure supply (positive control)
359
View X
(X3) X1 X1 Y3
X3 Y3
X1
315
X Y3 S
RE 93010/03.09
A8VO
Bosch Rexroth AG
3/40
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
364
View X
(X3) X4 X4
X3
254
X4
X S
LA0KS, LA1KS
Individual power controller with hydraulic power coupling and load sensing
364
View X
(X3) X4 X4
X3
272
X S
EP
Electric control with proportional solenoid (positive control) 349 View X
139
X
317
Y3
Y3
Y3
4/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic coupling and hydraulic stroke limiter (negative control)
View X
282.4 198.5 428 220 165 48,7
X1 A3 R3 X3 M3
310
X1 A3
47
M3
X1
20
Y3
456 428.621) -0.135 409.58 -0.232 1) 394 236
R1
Y3
40*)
30*) 42
32
A2
209
A1 M1
R2
6 12 11
M2 M
30
12
x3 0
15
M
67 235
101
Detail of S (2:1)
77.8
*) Center of gravity 1) Dimensions according to SAE J617-No. 3, for connection to flywheel case in internal combustion engine.
130.2
100
RE 93010/03.09
A8VO
Bosch Rexroth AG
5/40
20 58
Ports
A1, A2 Service line ports (high-pressure series) Fixing thread S Suction port (standard series) Fixing thread A3 Service line port (auxiliary pump) R1, R3 Air bleed port 6) R2 Fluid drain 6) M Gauge port for control pressure 6) M1, M2 Gauge port for high-pressure 6) M3 Gauge port for power override 3) 6) X1 Pilot pressure port for hydraulic stroke limiter X3 Pilot pressure port for power override 3) X4 Pilot pressure port for load sensing Y3 External control pressure port 4) 7)
2) 3)
52
SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 ISO11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852
1in M12x1,75; 17 deep 5) 4in M16x2; 21 deep 5) M18x1.5; 12 deep M18x1.5; 12 deep M18x1.5; 12 deep M12x1.5; 12 deep 9/16-18UNF-2B;12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5;12 deep M14x1.5; 12 deep
Center bore according to DIN 332 (thread according to DIN 13) On the LA0 version, the port has no function 4) Only for versions LA...H2 and LA...H3 5) Please observe the general notes for the max. tightening torques on page 40. 6) Plugged 7) 1x plugged, 1x open
6/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic stroke limiter and external pilot pressure supply (positive control)
428
View X
X1
(X3)
X1 Y3
X3 Y3
X1 Y3
310
X S
LA0K, LA1K
Individual power controller with hydraulic power coupling
View X 428
(X3)
X3
271
X S
LA0KH, LA1KH
Individual power controller with hydraulic power coupling, hydraulic stroke limiter and external pilot pressure supply (positive control)
428
View X
X1
(X3)
X1 Y3
X3 Y3
X1 Y3
317
X S
RE 93010/03.09
A8VO
Bosch Rexroth AG
7/40
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
428
View X
X4
(X3)
X4
X3 X4
274
X S
LA0KS, LA1KS
Individual power controller with hydraulic power coupling and load sensing
428
View X
A3
(X3)
X3 X4 X4 X S
X4
EP
Electric control with proportional solenoid (positive control) 410 View X 146
273
X
325
Y3 Y3 Y3
8/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic coupling and hydraulic stroke limiter (negative control)
View X
264.5 186.5 479 171 68 61,7**) 26.5
A3
R3 X3 Y3 R1
X1 M3 Y3
329
X1 A3 M2
M3
X1 Y3 M1
261
25*)
S A1
239 47
36
X
A2
12 x3
R4 M
30
0
15
R4
111) 6 10
R2
M
35*) 146
20
104
Detail of S (2:1)
92.1
66.7 31.8 32
125
R4 Must be connected to tank to ensure cooling and lubrication of bearing sets. *) Center of gravity **) with auxiliary pump 19 cm3 = 48.3 1) Dimensions according to SAE J617-No. 1, for connection to flywheel case in internal combustion engine, hole diam. 11 mm for new projects only (previous types with short code G and hole diam. 14 mm)
152.4
RE 93010/03.09
A8VO
Bosch Rexroth AG
9/40
20 58
Ports
A1, A2 Service line ports (high-pressure series) Fixing thread S Suction port (standard series) Fixing thread A3 Service line port (auxiliary pump) R1, R3 Air bleed port 6) R2 Fluid drain 6) R4 Flushing fluid port 6) M Gauge port for control pressure 6) M1, M2 Gauge port for high-pressure 6) M3 Gauge port for power override 3) 6) X1 Pilot pressure port for hydraulic stroke limiter X3 Pilot pressure port for power override 3) X4 Pilot pressure port for load sensing Y3 External control pressure port 4) 7)
2) 3)
60
SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 ISO11926 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852
1 1/4in M12x1.75; 19 deep 5) 5in M16x2; 23 deep 5) M18x1.5; 12 deep M22x1.5; 12 deep M22x1.5; 12 deep M18x1.5; 12 deep M12x1.5; 12 deep 9/16-18UNF-2B;12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5; 12 deep M14x1.5;12 deep M14x1.5; 12 deep
Center bore according to DIN 332 (thread according to DIN 13) On the LA0 version, the port has no function 4) Only for versions LA...H2 and LA...H3 5) Please observe the general notes for the max. tightening torques on page 40. 6) Plugged 7) 1x plugged, 1x open
30/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
Individual power controller with hydraulic stroke limiter and external pilot pressure supply (positive control)
479
View X
X1
(X3)
X1 Y3
X3 Y3
X1
313
Y3
X S
LA0KH, LA1KH
Individual power controller with hydraulic power coupling, hydraulic stroke limiter and external pilot pressure supply (positive control)
479
View X
X1
(X3)
X1 Y3
X3 Y3
X1
338
Y3
X S
LA0S, LA1S
Individual power controller with load sensing
479
View X
X4
(X3)
X4
X3 X4
292
X S
RE 93010/03.09
A8VO
Bosch Rexroth AG
31/40
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
479
View X
(X3)
X3 X4
292
X4 X
X4
3/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
K01/F01 Flange SAE J744 82-2 (A) Hub for splined shaft according to ANSI B92.1a-1976 5/8in 9T 16/32DP 1) (SAE J744 16-4 (A)) A3 35.1 35.1 37.1 36.1 37 A4 10.5 10.5 10.5 10.1 10.2 A5 2) M10x1.5;15 deep M10x1.5;15 deep M10x1.5;15 deep M10x1.5;14 deep M10x1.5;15 deep
Standard position is shown. Further positions of the fixing threads available on request. Please specify in clear text.
K0/F0 Flange SAE J744 101-2 (B) Hub for splined shaft according to ANSI B92.1a-1976 7/8in 13T 16/32DP 1) (SAE J744 22-4 (B)) K04/F04 Flange SAE J744 101-2 (B) Hub for splined shaft according to ANSI B92.1a-1976 1in 15T 16/32DP 1) A2 A5 K0/F0, K04/F04 Size 55 101.6 80 107 140 200 A4
(to mounting flange)
A4 10 10 10 12.1 10.4
A5 2) M12x1.75;18 deep M12x1.75;18 deep M12x1.75;18 deep M12x1.75;18 deep M12x1.75;18 deep
146
262.5 14.5
Note related to the position of the fixing threads: Standard position is shown. Further positions of the fixing threads available on request. Please specify in clear text.
A1
1) 2)
30 pressure angle, flat root, side fit, tolerance class 5 Thread according to DIN13, please observe the general notes for the max. tightening torques on page 40.
RE 93010/03.09
A8VO
Bosch Rexroth AG
33/40
Before finalizing your design, please request a binding installation drawing. Dimensions in mm
45
A2
Size 55 80 107
A1
A
59.1 3) 13 13 13 11
181
127
140 200
3)
A4 A1
(to mounting flange)
Note related to the position of the fixing threads: Standard position is shown. Further positions of the fixing threads available on request. Please specify in clear text.
K86/F86 Flange SAE J744 152-4 (D) Hub for splined shaft according to ANSI B92.1a-1976 1 1/4in 14T 12/24DP 1) K17/F17
Flange SAE J744 152-4 (D) Hub for splined shaft according to ANSI B92.1a-1976 1 3/4in 13T 8/16DP 1) (SAE J744 44-4 (D)) 161.6 A3 A5 A2 K86/F86, K17/F17 Size 140 200 152.4 A1 A A3 77.6 76.5 A4 14.5 14.5 A5 2) M20x2.5 M20x2.5
161.6
A4
(to mounting flange)
A1
1) 2)
30 pressure angle, flat root, side fit, tolerance class 5 Thread according to DIN13, please observe the general notes for the max. tightening torques on page 40.
34/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Overview of Attachments
Attachment for 2nd pump Flange Hub for splined shaft 5/8in Short code K.../F... 01 0 16, 22, 28 (S) A4FO Size (Shaft) A4VG Size (Shaft) 18 (S) A10VG Size (Shaft) 28 (S, R) A10VO/31 A10VO/53 Size (Shaft) 28 (S, R) 45 (U, W) Size (Shaft) A11VO Size (Shaft) External gear pump Size F Sizes 4-22 1) Size N Sizes 20-32 1) Size G Sizes 38-45 1) Size F Sizes 4-22 1) Size N Sizes 20-32 1) Size G Sizes 38-45 1) Size F Sizes 4-22 1) Size N Sizes 20-32 1) Size G Sizes 38-45 1) Size F Sizes 4-22 1) Size N Sizes 20-32 1) Size G Sizes 38-45 1)
04 07 01 0
28 (S, R) 45 (U)
40 (S) 60 (S) 2)
04 07 01 0
28 (S)
28,45 (S)
40 (S) 60 (S)
1in 127-2 (C) 1 1/4in 152-4 (D) 1 1/4in 1 3/4in 82-2 (A) 5/8in
04 07 86 17 01 0
28 (S)
28,45 (S)
04 07 86 17
28,45 (S)
Rexroth recommends special gear pump versions. Please contact us. For mounting the A11VO size 60, side threaded ports for A1 and A2 are required. Please contact us.
RE 93010/03.09
A8VO
Bosch Rexroth AG
35/40
Variation:
without power take-off, with integrated auxiliary pump (pilot fluid pump) and pressure-relief valve, F001
Detail of K..0 For technical data, see table of values on page 6. For mounting on PTO: Axial piston pumps and gear pumps
R3
Detail of F001 For technical data, see table of values on page 6. The pressure-relief valve installed to protect the integrated auxiliary pump has a fixed setting of 30 bar.
A3
R1
R3 M2 A2 M
R1
X1
M2 A2 M
Vg max Vg min
M3 X3 X1 M A1 M1
X1
R2
36/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Variation:
with power take-off, with integrated auxiliary pump (pilot fluid pump), with pressure-relief and pressure-reduction valves, F..4
View Y
A3 Detail for F..1 For technical data, see table of values on page 6. The pressure-relief valve installed to protect the integrated auxiliary pump has a fixed setting of 30 bar. For mounting on PTO: Axial piston pumps and gear pumps
A3
Detail for F..4 For technical data, see table of values on page 6. The pressure-relief valve installed to protect the integrated auxiliary pump has a fixed setting of 30 bar. An electrically controlled pressure-reduction valve can be used to override the power setting (load-limiting control). Pressure-reduction valve control voltage: F..4 24V DC Recommended frequency >100Hz For mounting on PTO: Axial piston pumps and gear pumps
A3 M2 A2 M R3 R1
R3
R1
X1
M2 A2 M
X1
RE 93010/03.09
A8VO
Bosch Rexroth AG
37/40
50 68,5
Note for round solenoids: The position of the connector can be changed by turning the solenoid body. The following procedure is to be observed: 1. Loosen the fixing nut (1) 2. Turn the solenoid body (2) to the desired position 3. Tighten the fixing nut Tightening torque of fixing nut: 5+1 Nm (width across flats WAF26, 12-sided DIN 3124)
37
36
38/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
Installation Notes
General
During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This is also to be observed following a relatively long standstill as the system may empty via the hydraulic lines. The case drain chamber is internally connected to the suction chamber. A case drain line to the tank is not required. Note the special feature of size 200 for flushing fluid. (Port R4) In all operational states, the suction line must flow into the tank below the minimum fluid level. The minimum suction pressure at port S must not fall below of 0.8 bar absolute.
Installation position
Shaft horizontal.
Below-tank installation
Below-tank installation is when the pump is fitted below the minimum fluid level in the tank.
RE 93010/03.09
A8VO
Bosch Rexroth AG
39/40
Notice
40/40
Bosch Rexroth AG
A8VO
RE 93010/03.09
General Notes
The A8VO pump is designed to be used in open circuits. Project planning, assembly and commissioning of the pump require the involvement of qualified personnel. The service line ports and function ports are only designed for mounting hydraulic lines. During and shortly after operation, there is a risk of burns on the pump and especially on the solenoids. Take suitable safety precautions, e.g. wear protective clothing. There may be shifts in the characteristic depending on the operating state of the pump (operating pressure, fluid temperature). Tightening torques: - The tightening torques specified in this data sheet are maximum values and must not be exceeded (maximum values for screw thread). Manufacturer's instruction for the max. permissible tightening torques of the used armatures must be observed! - For DIN 13 fixing screws we recommend checking the tightening torque individually according to VDI 2230 Edition 2003. The data and information contained herein must be adhered to.
Bosch Rexroth AG Hydraulics Axial Piston Units Glockeraustrasse 2 89275 Elchingen, Germany Phone +49 (0) 73 08 82-0 Fax +49 (0) 73 08 72 74 [email protected] www.boschrexroth.com/axial-piston-pumps
This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.