0% found this document useful (0 votes)
129 views

SANY SR220

Uploaded by

Victory Jiang
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
129 views

SANY SR220

Uploaded by

Victory Jiang
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Add: SANY Industrial Region, Beiqing Road, Huilongguan, Changping District, Beijing, P.R.

China
Zip code: 102206
Fax: 0086-10-80727043
Customer support: 0086-10-80727122
Website: http//:www.bjsany.com
Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment.
Final data and configuration are according to contract or real rig. The price varies according to the configuration.

SANY SR220C Rotary Drilling Rig

The copyright is reserved by SANY, and any content is forbidden to be used for other purpose without written permission of SANY. ©China print no.: BZSRX0301EN(10-09)-SR220C
Content

Technical Data P2 Kelly Bar P8

Base Machine P 3-4 Construction Support P9

Hydraulic System P5 Supporting Facilities P 10

Control System P6 Customer Support P 11

Driving Mechanism P7 Construction Cases P 12


Full-scal improved, with higher stability and more powerful function

After Qinghai-Tibet railway and Bird's Nest construction, SR220C has become a
Chassis CAT325D/329D 187kW CAT330D/336D 213kW CAT330D/336D 261kW SY420R 242kW
classic model. It is suitable for medium pile foundation of high building, railway,
Max. drilling dia. 1800 mm (5′ 11″) 2000 mm (6′ 7″) 2500 mm (8′ 2″) 2300 mm (7′ 6″)
highway and bridge.
Max. drilling depth 67 m (220 ft) 67 m (220 ft) 67 m (220 ft) 67 m (220 ft)

Max. output torque. 250 kN.m (184388 lbf.ft) 250 kN.m (184388 lbf.ft) 250 kN.m (184388 lbf.ft) 250 kN.m (184388 lbf.ft)

Drilling speed/Spin off 7-26/128 rpm 7-26/128 rpm 7-26/128 rpm 7-26rpm
Stability
Max. push 180 kN (40466 lbf) 180 kN (40466 lbf) 180 kN (40466 lbf) 180 kN (40466 lbf)
5-level anti-vibration technology absorbs drilling vibrational frequency
Max. Pull 240 kN (53954 lbf) 240 kN (53954 lbf) 240 kN (53954 lbf) 240 kN (53954 lbf)
all- directionally to guarantee high stability.
Stroke of crowd cylinder 5160 mm (16′ 11″) 5160 mm (16′ 11″) 5160 mm (16′ 11″) 5160 mm (16′ 11″)

Powerful rotary drive Mast sideward ±6° ±6° ±6° ±6°

The special lubricating system makes sure that it can work in high- Mast forward 5° 5° 5° 5°

temperature environment. Rotary drive is available in three drilling Main winch pull (1st layer) 240 kN (53954 lbf) 240 kN (53954 lbf) 240 kN (53954 lbf) 240 kN (53954 lbf)

modes---standard, low speed and big torque or high speed and In 2006, SANY SR220C Rotary Drilling Rig passed CE
Main winch rope dia. 28 mm (1.1″) 28 mm (1.1″) 28 mm (1.1″) 28 mm (1.1″)
small torque; spin-off is optional. certification of Rhine company of Germany.
Main winch line speed 53 m/min (2.0 mph) 70 m/min (2.6 mph) 70 m/min (2.6 mph) 70 m/min (2.6 mph)

Double-life key Aux. winch pull (1st layer) 110 kN (24729 lbf) 110 kN (24729 lbf) 110 kN (24729 lbf) 110 kN (24729 lbf)

The removable key of rotary drive and symmetry structure design Aux. winch rope dia. 20 mm(0.8″) 20 mm(0.8″) 20 mm(0.8″) 20 mm(0.8″)

double its service life. Aux. winch line speed 60 m/min (2.2 mph) 70 m/min (2.6 mph) 70 m/min (2.6 mph) 70 m/min (2.6 mph)

A Operating height 20852 mm (68′ 5″) 21045 mm (69′ 1″) 21045 mm (69′ 1″) 21107 mm (69′ 3″)
Intelligent winch
Operating width 4300 mm (14′ 1″) 4300 mm (14′ 1″) 4300 mm (14′ 1″) 4490 mm (14′ 9″)
The main winch has highlights of touch-bottom protection, priority
B Transport length 15020 mm (49′ 3″) 15144 mm (49′ 8″) 15144 mm (49′ 8″) 15290 mm (50′ 2″)
control and fast line speed.
C Transport height 3210 mm (10′ 6″) 3400 mm (11′ 2″) 3400 mm (11′ 2″) 3520 mm (11′ 7″)
efficient feeding Transport width 3000 mm (9′ 10″) 3000 mm (9′ 10″) 3000 mm (9′ 10″) 3190 mm (10′ 6″)
Crowd cylinder has two operation modes---normal lifting and fast D Crawler length 4920 mm (16′ 2″) 5464 mm (17′ 11″) 5464 mm (17′ 11″) 5911 mm (19′ 5″)
lifting to improve push efficiency. E 4177 mm (13′ 8″)
3935 mm (12′ 11″) 4177 mm (13′ 8″) 4080 mm (13′ 5″)

Auto-mast F 2148 mm (7′ 1″) 2340 mm (7′ 9″) 2340 mm (7′ 9″) 2404 mm (7′ 11″)

Mast features automatic erecting, lying and vertical adjustment to G 2253 mm (7′ 5″) 2450 mm (8′ ) 2450 mm (8′ ) 2500 mm (8′ 2″)

ensure the accuracy requirements in construction. H 588 mm (1′ 11″) 416 mm (1′ 5″) 416 mm (1′ 5″) 351 mm (1′ 2″) A

I 483 mm (1′ 7″) 356 mm (1′ 2″) 356 mm (1′ 2″) 248 mm (10″)
Construction safety
System pressure 34.3 MPa (4975 psi) 34.3 MPa (4975 psi) 34.3 MPa (4975 psi) 34.3 MPa (4975 psi)
Balance control system of the whole machine is available.
Pilot pressure 4 MPa (580 psi) 4 MPa (580 psi) 4 MPa (580 psi) 4 MPa (580 psi)

Traction force 510 kN (114750 lbf) 510 kN (114750 lbf) 510 kN (114750 lbf) 510 kN (114750 lbf)

Max. total weight 65 t (64 long ton) 70 t (69 long ton) 70 t (69 long ton) 70 t (69 long ton)

5160mm
16' 11"
SR220C C SR220C

F G

H I
4200mm
D 13' 9"
1900mm
E 6' 3"
B

SANY SR220C Rotary Drilling Rig 2


Base Machine

Comfortable ,durable and energy-saving

Stable and acute undercarriage Comfortable operating environment


Fully hydraulic drive Telescopic crawler Firm and durable undercarriage
The central revolving joint of hydraulic The extended crawler greatly improves The box section structure has the
system transfers hydraulic oil from upper machine's stability; while transporting, extremely good anti-bend and anti-torsion
machine to crawler travel and telescopic crawlers would be retracted to meet the ability.
mechanism to realize cylinder extension requirement of traffic regulations.
and retraction.

Note: Final model and data are according to contract or real rig.

Diesel engine
Turbocharger water-cooled diesel engine Advanced cooling system
High efficient turbocharged function improves performance and Large capacity cooling system side by side may work in the high
power of the engine; special compressor enables the machine to temperature environment. The electronic system controls fan
Falling object protective structure Spacious room operation comfortable.
work on plateau; electric injection supplies precise spray oil speed by means of temperature of coolant and hydraulic oil to
The cab comes into shape by stamping hi- Spacious room for the leg and feet makes Easy operation
volume, energy-saving and lower consumption; high efficient reach the most superior cooling performance.
strength steel plate and is equipped with the operator comfortable. The buttons and pedals are within the
combustion chamber realizes high power output with low oil Advanced control system
falling object protective structure on the operator's reach. The adjustable control
consumption, low discharge and low noise. Control diesel engine rotational speed to satisfy different
top. Its door open is 180°. Air conditioner panel may meet operator's need of the
Low vibration, low discharge and low noise constructions. When sensor has no signal for a while, the engine
The cab has many air outlets to guarantee different build; the advanced screen may
The engine and the damper match perfectly to reduce the engine automatically runs at idle to reduce oil consumption and noise.
Wide visual field air fresh, simultaneously benefit for display the drilling condition.
noise; the advanced antivibration system makes the machine Low-temperature start-up (optional)
The front and side visual windows allow heating, temperature decrease, and
stable.
the operator see the state of construction defrost for the cab. Monitor system
Fuel system
and the surrounding environment; the Each meter of monitor system is within
Coarse filter, fine filter and the oil-water separator improve the
great design of rear window and engine All-directionally Adjustable Suspended operator's reach, displaying fuel level,
fuel quality to reduce pump and nozzle wearing, and prolong
cover height provides wide rear visual Seat with Dual-slide-rail Structure coolant, hydraulic oil temperature, machine
engine's service life.
field. The height, location and angle of the seat speed, engine rotation speed; and by
Engine are easily adjustable. The rigidity of the analysis of control system, the failure can
Model Quiet cab seat is also flexible in accordance with the be automatic diagnosed.
Style
EU standard; good seal ring and low noise weight of the operator. Suspended
Intake form to reduce operator's fatigue. equipment under the chair reduces
Fuel
Emission Regulation machine's vibration to guarantee
No. of cylinder -
Bore×stroke
Displacement
Compression ratio Optional counter-weight self-mounting system
Rated power

Max. Torque A crane is always required when dismounting or mounting the counterweight, which is
Fuel consumption
costly and inconvenient, self-mounting system solves this problem.
(At 100% rated output)

Note: CAT chassis matches CAT engine, SANY chassis matches Cummins engine.
SANY SR220C Rotary Drilling Rig 4
More advanced and more stable High intelligent control system monitors the whole working condition of the machine

Travel pilot hydraulic anti-vibration device Machine balance control system


When machine start and stop anti-vibration device reduces operator fatigue. Through analysis of chassis inclination angle, mast inclination angle, luffing cylinder
extend/contract factors and the center of gravity, monitor machine balance status.
Imported hydraulic parts
Main hydraulic parts are all imported to ensure the high reliability of the system, this is Close-loop control
the reason that why SANY macine seldom leaks oil. the power of engine and pump achieves the most superior match by their closed-loop
control,; Through closed-loop control of rotary drive rotation speed and motor flow,
Main oil circuit rotation speed modulation come true with stepless speed-adjust to ensure great match Relay module
Main oil circuit adopts advanced negative flow control technology; Consequently, flow for torque and pressure force; effectively reduce tooth wearing, protect Kelly bar and
supply according to requirement is realized. Based on it, constant power and electricity realize automatic push by pressure force closed-loop control.
power override control make the best use of the engine power.
Fault intelligent diagnosis
Auxiliary oil circuit The technical parameters of engine, hydraulic system and control system are cycled
Auxiliary oil circuit adopts load sensitive control system which is welcomed by the checked to judge whether the rig works normally or not. When a fault occurs, the rig will
international engineering machinery industry. The key parts as load-sensing pump and Rotary drive motor be shut down timely and the fault code will be displayed to avoid more severe damage.
multi-way directional valve with load compensation make the output power and all kinds
of operating conditions achieve optimal match, which mostly improves system
Mast automatic erecting/ lying and vertical adjustment
transmission efficiency. Controller
Erecting, lay or adjust mast automatically according to the feedback of the mast angle.

Pilot control
The rig adopts pilot control system. Reliable pilot logic valve controls all actions of the GCP(GPS)remote control system
rig. Pilot control is flexible, safe, comfortable and precise, which greatly improves the With advanced GCP/GPS system, information like machine location, working,moving,
operational performance, flexibility, safety and comfort, and fully shows the integration warning, running, failure and maintenance information can be received to help customer
of man-mechanics-electronics-hydraulics. to solve the problem.

Rotary drive permanent power control/permanent torque control (optional) Customer-made wire
This mode may cause the rotary drive motor at the constant great torque condition to Through custom-made wire, all exposed wires are replaced by cable to reduce signal
drill fast under the good geological condition. disturbance and some failures; all waterproof plug-in unites enhance electrical system's
Inclinometer

reliability.

Rotary drive reducer

Database
GPS
Cable
In t
er
ne
t
Basic station

La
n
Pressure sensor
Agent/Bank
Terminal

Personal Terminal
Manufacturer Terminal

Winch motor and reducer Customer-made wire

SANY SR220C Rotary Drilling Rig 6


Completely improved to adequate to the complicated construction requirements Higher strength and less failure

5-level anti-vibration technology Swivel element Kelly stub


Sany Kelly stub adopts the advanced structural design and
Rubber packing anti-vibration High-strength, big load, safe, reliable, multiple seal structures,
the heat treatment craft to solve fracture problem. At present
Heavy spring anti-vibration imported sealing parts, big cavity design. The multi-bearing
Sany Kelly stub has low failure rate while some domestic and
high-elastic spring anti-vibration bidirectional design and imported bearing let swivel rotation world famous enterprise still contain this problem.
Military shock absorber more flexible and the service life longer.
Large-scale flexible anti-vibration system Winch Anti-fracture protective patent for 2nd Kelly
This technology may strengthen intensity and rigidity of 1st
The technology absorbs drilling vibration all- directionally to Touch-bottom protection
and 2nd Kelly to reduce axially rip failure.
guarantee high stability. Judge whether the drilling tool gets to the pile bottom by rope
Rotary drive stress, to avoid rope chaotic. 2-level protective patent
Multi-gears Priority control The technology may avoid bucket and Kelly stub fall into the
Rotary drive is available in three drilling modes---standard, low During drilling tool lift, offer priority to main winch oil pipeline to pile hole when core Kelly cracks by improper operation;
simultaneously new material of core Kelly has avoided this
speed and big torque or high speed and small torque; spin-off enhance main winch lift efficiency.
kind of accident.
is optional. Fast fall-line speed for main winch(optional)
Special lubricating system Fast line speed is advantageous to improve construction 6-drive-key crowd structure
The special lubricating system of rotary drive reducer efficiency. Compared with 3-drive-key crowd structure, 6-drive-key
enhances their service life and let the rig work in high- Free fall-line for auxiliary winch (optional) reduces the stress of crowd spot, which prevents crowd spot
distortion and wearing.
temperature environment. Auxiliary winch with the function of none load free falling can
Durable key hang the impact equipment.
ERW high-frequency resistance straight-seam steel pipe
its special design also doubles key's service life.
Compared with common pipe, the ERW high-frequency
resistance straight-seam steel pipe is straighter to avoid
Kelly block. Pipe thickness is even to improve anti-torsion
ability enormously. It enhances rig's stability and pile
precision.

Advanced heat treatment and welding craft


The advanced heat treatment enhances key parts'
toughness, anti-impact and wearing ability; digital welding
process may eliminate the welding defect to guarantee Kelly
mechanical property.

Outer dia. Nominal torque


Type No. of tubes×Length per section

5×13 m / 5×42′ 7″
Friction Kelly bar
Φ445 mm 220kN.m
5×14 m / 5×45′ 11″
Φ1′ 6″ 162262 lbf.ft
Interlocking Kelly bar 4×13 m / 4×42′ 7″

SANY only guarantees Kelly bars meeting the requirements of SANY insurance and operate rules. More information see Kelly bar user's guide.

7 SANY SR220C Rotary Drilling Rig 8


Construction Support Supporting Facilities

Top construction team can solve all your problems about construction methods. Optional supporting equipments ensure you to complete construction work at
complicated geographic conditions.

Before-sale support Casing installation with rotary drive Drilling with casing oscillator
Technology standard support
This method has solved problems such as large construction for Greater embedding pressure can be achieved by casing oscillator
The company has devoted in drafting rotary drilling rig field standard.
manual casing embedding, need for auxiliary equipment as instead of Casing Drive Adapter; casing can be embedded even in
Building & Construction Machinery and Equipment
excavator, potential collapse of drilling embedded hole and the hard layer. Casing oscillator owns such merits as strong
Borehole General Regulation for Rotary Drilling Rig hole-collapse during drilling. It gains obvious advantages in adaptability to geology, high quality of completed pile, low noise,
Building & Construction Machinery and Equipment drilling in backfill soil layer, shallow sand pebbles layer and karst no mud contamination, slight influence to former foundation, easy
cave limestone layer. The powerful rotary drilling rig of SANY- to control, low cost, etc. It owns advantages in following
Telescopic Kelly Bar for Rotary Drilling Rig
series is capable of installing and extracting casing without the geological conditions: instable layer, underground slip layer,
Construction cost appraisal
assistance of casing oscillator. Installing casing with Casing Drive underground river, strata, old pile, erratic boulder, and quicksand,
Provide construction cost appraisal for customers by geology, project volume, Adapter ensure verticality and avoid collapse. Drilling in and foundation of emergency and temporary building.
project time, unit price, rig specification, etc. Efficient rock construction support
installing casing can carry out simultaneously to improve Casing oscillator is suitable for machine like SR200C or heavier
Construction geology analysis & rig and drilling tool specification efficiency.

Concerning rig and its attachment choice for the customer according to the
geological condition;

Construction method support


Common stratum construction support
High efficient rock construction support
Crushed rock and pebble stratum construction support
Soft overburden construction support
Small-diameter pile construction method
Soft overburden construction support
Overwater construction support
Borehole accident solution

Drilling tool improvement and research support


Sany provides the support of scenic transformation and new style research for
drilling tools. In view of the stratum feature, make the equipment in highly
effective construction and give the solution for customer urgent matter.

SANY Casing Oscillator


Casing diameter 600/800/1000/1200/1500 mm 2′/2′ 7″/3′ 3″/3′ 11″/4′ 11″
Operating pressure 340 bar 4934.7 psi

Small-diameter pile construction support Max. torque 2180 kN.m 1607865 lbf.ft
Stroke 500 mm 1′ 8″
Max. lifting force 2100 kN 471910 lbf
Counterweight (self-made) 20 t 18 sh.ton
Clamping force 2200 kN 494382 lbf
Rotation angle 20°
Travel of casing 261 mm 10″
Height of clamping collar 630 mm 2′ 2″
Weight 21 t 19 sh.ton
Overall length 4350 mm 14′3″
Already applied for patent, suitable Already applied for patent,
Overall width 2730 mm 9′4″
for double layer core barrel for suitable for core barrel with
crushed rock layer centralizer for hard rock layer Over-water construction support Overall height 1640 mm 5′ 5″

9 SANY SR220C Rotary Drilling Rig 10


Customer Support

All customers of SANY Rotary Drilling Rig can enjoy the commitment of overall services. SR220C Rotary Drilling Rig can be seen throughout Asia, Europe, America and Africa.

Excellent quality can be only proved after market test. Due to advanced technique, high reliability of the quality and perfect after-sale
Sany has established branches and 300 offices over 100 service, SANY SR220C Rotary Drilling Rig is widely accepted and trusted by customers and exported to many countries and regions of
countries and regions. In china, there are 29 branches and 208 Asia, Europe, America and Africa. SANY has made active contribution to the pile foundation construction around the world and has
offices to ensure a service center within 150km. gotten recognition from industrial market.

Service commitment
After receiving the service call from customer or distributor, the
service engineer will afford technical support by communicating to
customer by phone or at the site.
The service engineer must arrive at the site on time by
appointment with customer.
24 hours waiting-on-orders system for service engineers.
The service engineer shall not leave the site before successfully
solving the malfunctions, and shall be permitted by the
customers. Beijing-Shanghai high-speed railway, Dezhou section Dina overpass, Korla-Quqa highway
In case of not solving the problem within three days, technical
support and guide will be supplied from headquarter.

Service content

Pre-sale service Install and debug the equipment.


Technical consultations for special project. Train the operator on site
Equipment model selecting. Solve the malfunction on site, rapid and actively.
Design products according to the customer special Deliver spare parts to the customer. Main Olympic venue-Bird Nest construction Capital airport extension project. It's splendid that 15
requirements. Special service for key projects. SANY rotary drilling rigs worked there at the peak period.
Train service personnel for the customer. Provide the opportunity for technical exchange.
Provide consultation for new, special and difficult project
construction.
Value-added service
Give applicable construction plan.
Top-level tracing service for VIP project.
Special operating certification agent; provide operator train
In-sale Service regularly all the year
Help customer for machine transportation. International agent training and qualifications
Advance check before acceptance. Big-scale maintenance business
Introduce SANY service system. Regular patrol inspection
Technology update
After-sale Service Electric circuit retrofit
Assist the customers in working out the initial construction Offer professional maintenance periodically for customer.
scheme.

Qinghai-Tibet railway construction site Caofeidian project, Tanghai, Hebei

11 SANY SR220C Rotary Drilling Rig 12

You might also like