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BVM_5700

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BVM_5700

Uploaded by

Mohamed Dridi
Copyright
© © All Rights Reserved
Available Formats
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HIGH SPEED, HIGH PRECISION PREMIUM

VERTICAL MACHINING CENTER

BVM 5700

1
BVM 5700

The BVM5700 vertical machining center is optimized for stable precision by applying a bridge frame structure.
The 15000rpm built in spindle provides high speed machining capability.
The BVM5700 is the best choice for customers who want optimum precision and productivity.

BVM 5700 will be the best choice for


customers who want higher precision and
cutting ability in general 3-axis VMC.

2
HIGHER-PRECISION,
OPTIMIZED FOR PRECISION
HIGH-PRODUCTIVITY REALIZED WITH EXCELLENT MACHINING CAPABILITY
MACHINING
HIGH-SPEED BUILT-IN SPINDLE

• Built-in spindle 15000 r/min standard adopted • 214 Nm spindle torque improves • Spindle thermal displacement function is
• High spindle acceleration and deceleration cutting performance applied as standard to minimize changes
in machining results caused by the
significantly improved productivity
• Enhanced machining capability for surrounding environment
performance
various materials by increased • Minimize thermal displacement of the
• Optimized for fast traverse and machining axis feed system by applying ballscrew
structural rigidity, and durability of the
with rapid traverse speed of 42m/min nut cooling as standard
axis feed system by using roller
• Reduced tool change C.T.C / T.T.T time, by guideways • SSP (Smooth Surface Package) function is
reducing other non-cutting time optimally to applied as standard to provide high 3
maximize production efficiency quality surface machining
BASIC STRUCTURE
The BVM series utilizes a bridge frame structure which provides optimal rigidity and stability to
enable high precision and heavy duty machining performance.

Travel distance

X-axis

1050 mm 41.3 inch


Y-axis

570 mm 22.4 inch


Z-axis
X-axis

460 mm 18.1 inch

Rapid traverse rate (X / Y / Z axis)


Z-axis

42 / 42 / 36 m/min
1653.5 / 1653.5 / 1417.3 ipm
Y-axis
Acceleration/deceleration time (G)

0.5 / 0.4 / 0.4

AXIS SYSTEM
The non-cutting time has been dramatically reduced by improving the acceleration/deceleration performance
of the axis drive system. In addition, eco-friendly grease lubrication is applied to all axes.

High-precision travel system


Roller-type linear Guideways, high-rigidity coupling, and nut cooling system achieve
high rigidity and outstanding linear axis accuracy of linear feed drive system.

Roller linear guideway Rigid coupling Ball screw nut cooling


Reduced thermal error of axis feed system

4
SPINDLE
The built in spindle is applied as standard to improve productivity by optimizing acceleration/deceleration,
reducing vibration and noise, and optimizing precision and powerful cutting performance.

Max. spindle speed

15000 r/min

Max. spindle motor power

37/15 kW 49.6/20.1 Hp

Max. spindle motor torque

214 N·m 157.9 ft-lbs

Oil/Air
Spindle cooling system
Cooling system removes heat generated at
the bearings and motor to minimize thermal
error. The air-oil structure supplies high
pressure air and lubricant to the spindle
bearings to remove the heat generated at the
bearings and extend service life of the
machine tool.

TABLE
Optimizing table size and allowable load
Provides the largest machining area in
its class.

1000 kg
Table size (A x B) (2204.6 lb)

1300 x 570 mm
51.2 x 22.4 inch B

Max weight on table (W)


A

1000 kg 2204.6lb
5
MACHINING PERFORMANCE
By using a combination of various control functions and mechanical design features,
heavy duty/high precision machining can be achieved.

Cutting performance
Through various function and mechanical support, Rigidity and precisely machining can be executed.

Face mill (ø80mm (3.15 inch)) : 6 Carbon steel (SM45C)

Chip removal rate Spindle speed Feedrate


cm3/min (inch3/min) r/min mm/min (ipm)
2mm 64mm
(0.1 inch)
(2.5 inch)
806.4 (49.2) 1500 6300 (248.0)

Face mill (ø80mm (3.15 inch)) : 6 Aluminium(AL6061)

Chip removal rate Spindle speed Feedrate


cm3/min (inch3/min) r/min mm/min (ipm)
5.5mm 64mm
(0.2 inch) (2.5 inch)
2534 (154.6) 1500 7200 (283.5)

U-Drill (ø50mm (2.0 inch)) Carbon steel (SM45C)

Chip removal rate Spindle speed Feedrate Ø50mm


cm3/min (inch3/min) r/min mm/min (ipm) (Ø2.0 inch)

763 (46.6) 1500 375 (14.8)

Tap Carbon steel (SM45C)

Tap size Spindle speed Feedrate


mm r/min mm/min (ipm)

M 42 x P 4.5 150 675 (26.6)

* The results, indicated in this catalogue are provides as example. They may not be obtained due to differences in cutting
conditions and environmental conditions during measurement.

Smart thermal displacement multi compensation technology (DSTC*)

Realizes high-quality, high-precision machining with smoothing


thermal displacement compensation of the spindle and structure.

Compensation of static Structure thermal


displacement of spindle displacement compensation
Without
Compensates changes in tool Compensates irregular deflection smoothing
position caused by expansion of the or expansion of the structure due
spindle shaft at high speed. to ambient temperature using a
multiple temperature sensors.
With
Compensation of structure smoothing
thermal displacement
Thermal displacement

Thermal displacement of the


Thermal error of the spindle caused by
spindle after compensation
heat accumulation is compensated
of spindle

with 5 algorithms including a


smoothing function.
Thermal displacement of the
spindle before compensation

Spindle rotation Time

6
DSTC : Doosan Smart Thermal Control
TOOL CHANGE SYSTEM
To reduce non-cutting time, the tool change time has been optimized compared to previous models,
and is available with either 30 or 40 tools.

Tool to tool time

1.3 S
Chip to chip* time

5.5 S
* The Chip-to-Chip time has been tested in accordance with
Doosan's strict testing conditions, but may vary depending on the
user's operating conditions.

Tool storage capacity

30 ea / 40 ea

To reduce non-cutting time, the tool


change time has been optimized
compared to the previous one, and the
reliable tool magazine has 30 standard
and up to 40 options.

ATC shutter
An ATC Shutter door can be applied instead
of the brush to provide a higher level of
protection in the event of some machining
operations producing high volumes of chips
or in close proximity to the ATC

7
STANDARD & OPTIONAL SPECIFICATIONS
Various optional features are available to satisfy customers’ specific machining applications.

Description Features BVM 5700


Spindle 15000 r/min 37/15 kW, 214 N.m

Magazine Tool storage capacity 30 {40} ea

BIG PLUS BT40

Tool shank type BIG PLUS CAT40

BIG PLUS DIN40

250 L/min (0.6 kW)


Flood
250L/min (1.8kW)

None

Coolant 20 bar (1.5kW)


TSC
20 bar (4.0kW)

70 bar (5.5 kW)

Chip conveyor

Chip pan

Chip conveyor Hinged type (Left/Right)

Magnetic scraper type (Left/Right)

Chip bucket
Chip disposal
Air blower

AIR GUN

Coolant gun

Mist collector

SSP(Smooth Surface Pacakge)

Linear scale X / Y / Z axis


Precision machining
option AICCII (200 block)

Spindle thermal compensation function SENSOR TYPE

TS27R_Renishaw
Automatic tool
ZX Speed_Blum
measurement
LTS_Renishaw

Measurement & Automation Automatic tool breackage detection

Automatic workpiece OMP60_Renishaw


measurement TC50_Blum

Automatic front door with safty edge

S-200M4-DS

S-250F8-DS
4 axis Rotary table
S-320F8-DS

4 READY CABLING FOR SERVO/1-PNEUMATIC PIPING

LED LAMP

SIGNAL TOWER
Accessories
Tool load monitoring system

Auto power off

ANCHORING J-Bolt

Automatic tool measurement LTS_Renishaw


Customized
Special Raising block
Option
Drum Chip conveyor

Automatic tool breackage detection MSC/BK9(NEEDLE TYPE ON MAGAZINE)


Please contact Doosan to select detail specifications

There is a high risk of fire when using non-water-soluble cutting fluids, processing flammable materials,
8 Fire Safety
neglecting the controlled and careful use of coolants and modifying the machine without the consent of
Precautions
the manufacturer. Always check the SAFETY GUIDELINES carefully before using the machine.
PERIPHERAL EQUIPMENT

Chip conveyor Coolant chiller

The heat generation of cutting oil circulates through the


machine and transfers the temperature to the machine body
and workpiece/jig, causing thermal deformation, which
adversely affects the precision. We recommend a coolant chiller
that can prevent such temperature rise and minimize thermal
deformation. In particular, when using a water-insoluble
coolant or high-pressure coolant system,
Hinged belt the coolant temperature will
increase further, so be
sure to select it.

Coolant chiller

Magnetic scraper
Coolant tank

Chip conveyor type Material Description

Hinged belt chip conveyor, which is most commonly


Hinged belt Steel used for steel work [for cleaning chips longer than Cooling system (std)
30mm(1.2inch)], is available as an option.

Magnetic scraper type chip conveyor, which is ideal for Machine temperature
Magnetic scraper Cast Iron die-casting work [for cleaning small chips], is available controlled spindle and
as an option. axis drive cooling system

Accurate spindle cooling


Accurate ball screw cooling
Hydraulic / Pneumatic fixture line

The user should prepare pipelines for hydraulic/pneumatic fixtures whose


detailed specifications should be determined by discussion with Doosan.

Pneumatic

Chip bucket

Hydraulic Capacity

300 L (79.3 gal)

4 axis rotary table

High speed. The high-precision split system


enables vertical and horizontal use, and Grease lubrication system
provides strong clamping force with compact
design, high rigidity body design, and double
The standard grease lubrication system eliminates
piston application.
the need for an oil skimmer and reduces lubrication
costs by about 60% compared to oil lubrication.

Yearly maintenance cost

Reduced by

Max. 60%

9
DOOSAN FANUC i PLUS
DOOSAN Fanuc i Plus is optimized for maximizing customer productivity and convenience.

15 inch screen + new operation panel Doosan Fanuc i Plus


DOOSAN Fanuc i Plus' operation panel enhances • 15 inch color display
• Intuitive and user-friendly design
operating convenience by incorporating common-
design buttons and layout, and features the Qwerty USB & PCMCIA card
keyboard for fast and easy operation.
QWERTY keyboard
• EZ-guide i standard
• Ergonimic operator panel
• 2MB Memory
• Hot key

iHMI touchscreen
iHMI provides an intuitive interface that uses a
touchscreen for quick and easy operation.

Range of applications
Providing various applications related to planning,
machining, improvement and utility, for customer
convenience.

NUMERIC CONTROL SPECIFICATIONS


0i PLUS
Item Specifications
BVM 5700
Controlled axes 3 (X,Y,Z)
Controlled axis Simultaneously controlled axes 4 axes
Additional controlled Axis Add 1 Axis (5th Axis) ●
Data server 1GB ●
Memory card input/output ●
Data input/output
USB memory input/output ●
Large capacity memory(2GB)*2 Note *2) Available Option only with 15" Touch LCD (iHMI Only)
Embedded Ethernet ●
Interface function Fast Ethernet
Enhanced Embedded Ethernet function ●
DNC operation Included in RS232C interface. ●
Operation
DNC operation with memory card ●
Workpiece coordinate system G52 - G59 ●
Addition of workpiece coordinate system G54.1 P1 X 48 (48 pairs) ●
Program input
Tool number command
Tilted working plane indexing command G68.2 TWP
AI contour control I G5.1 Q_, 40 Blocks
AI contour control II G5.1 Q_, 200 Blocks
Feed function AI contour control II G5.1 Q_, 600 Blocks
AI contour control II G5.1 Q_, 1000 Blocks
High smooth TCP
EZ Guidei (Conversational Programming Solution)
Operation guidance function iHMI with Machining Cycle Note *1) Only with 15" Touch LCD standard
EZ Operation package
Setting and display CNC screen dual display function
FANUC MTConnect
Network
FANUC OPC UA
10.4" color LCD
Display unit 15" color LCD
15" color LCD with Touch Panel
640M(256KB)_500 programs
1280M(512KB)_1000 programs
2560M(1MB)_1000 programs
Others 5120M(2MB)_1000 programs
Part program storage size & Number of registerable 10240M(4MB)_1000 programs
programs 20480M(8MB)_1000 programs
2560M(1MB)_2000 programs
5120M(2MB)_4000 programs
10240M(4MB)_4000 programs
10 20480M(8MB)_4000 programs
* 2) Only for Fanuc i plus iHMI
Network: FANUC MTConnect and FANUC OPC UA available.
EASY OPERATION PACKAGE
The software developed by Doosan features numerous functions designed for convenience and ease of operation.

The Optimal Feed Control (DAFC*)

Optimal feed control is ensured by realtime


spindle load detection.

DAFC : Doosan Adaptive Feedrate Control


Processed in Real Time!

Easy operation package (EOP)


The EOP package delivers speed and efficiency. This menu-driven innovation not only helps customers reduce setup times,
but also simplifies common tasks and procedures, reducing the potential for errors. EOP reduces operating time, protects
machinery, enhances quality and speeds up maintenance interventions.

Conversational convenient function

EOP Main screen Tool Management ATC Recovery


On the operation panel, press the CUSTOM1 button to This function controls information on the tools in the In the event of an error during ATC (automatic tool
make the initial EOP screen show up. tool magazine pots. changer) operation, follow the on-screen instructions
for an easy and prompt solution.

Tool Load Monitoring Adaptive Feed Control(AFC) Thermal compensation function


During cutting operation, abnormal load caused by wear If tool overload is detected during operation, the A thermal error compensation function is provided as
and tear of the tool is detected and an alarm is triggered feed rate is controlled to prevent the tool from being a standard feature to secure stable cutting safe from
to prevent further damage. damaged. potentially harmful environmental factors.

11
11
POWER & TORQUE

Torque

SPEED: 15000 r/min 37kW (S3-15%)

30kW (S3-25%)

POWER: 37/15 kW 214 (157.9)


22kW (S3-25%)
26kW (S2-30min)
25 (33.5)

24.8 hp 171 (126.2)


18.5kW
(S2-15min) 18.5kW (Cont.)
22 (29.5)
18.5 (24.8)
118 (87.1) 15kW (Cont.)
TORQUE: 214 N·m 95.5 (70.5)
70.7 (52.2)
70.5 ft-lbs

35.3
(26.1)

980 1500 3500 5000 15000

Table

35 (1.4)
(3.8)
97.5
(4.9) (4.9)
125

570 (22.4)
125

+0.027
18 0 (H8)
(0.7)
(3.8) (4.9)
97.5 125

14 (0.6)

(1.3)
32

30
(1.2)
1300 (51.2)

12
DIMENSIONS

Coolant chiller Units : mm (inch)

Tsc 70bar 131 (5.2) 928 (36.5) 1167 (45.9)

1074 (42.3)
1142 (45.0)

620 (24.4)
Tsc 20bar 4.0kW
R 7 9.9
(2
60 )

4263 (167.8)
2811.5 (110.7)

2022 (79.6)
3122 (122.9)

SPD center
847 (33.3)

1585 975
(62.4) (38.4)

547 (21.5)
ø85
TOP (33. 8
8)

Auto door
485 (19.1)

(5.9) (1.5)
150 39

Air gun
Coolant gun
Conveyor
2404 (94.6)
2254 (88.7)

1616 (63.6)

FRONT
131 2560 (100.8) 73
(5.2) 2764 (108.8) (2.9) 1095 (43.1)
3859 (151.9)

SIDE

900 620.5 2191


(35.4) (24.4) (86.3)
* Some peripheral equipment can be placed in other areas. 13
MACHINE SPECIFICATIONS

Description Unit BVM 5700

Travels X axis mm (inch) 1050 (41.3)

Travel distance Y axis mm (inch) 570 (22.4)

Z axis mm (inch) 460 (18.1)

Distance from spindle nose to table top mm (inch) 150~610 (5.9~24.0)

Table Table size mm (inch) 1300 x 570 (51.2 x 22.4)

Table loading capacity kg (lb) 1000 (2204.6)

Table surface type mm T-SLOT (4-125 x 18H8)

Spindle Max. spindle speed r/min 15000

Taper - ISO #40

Max. spindle torque N·m (ft-lbs) 214 (157.9)

Max. spindle power (S3/continuous) kW (Hp) 37/15 (49.6/20.1)

Feedrates X axis m/min (ipm) 42 (1653.5)

Rapid
Y axis m/min (ipm) 42 (1653.5)
traverse rate

Z axis m/min (ipm) 36 (1417.3)

Automatic tool Type of tool shank - BT 40 {CAT/ DIN}


changer
Tool storage capa. m/min (ipm) 30 {40} (1181.1 {1574.8})

Continous mm (inch) 80 (3.1)


Max. tool diameter
Without adjacent tools mm (inch) 125 (4.9)

Max. tool length mm (inch) 300 (11.8)

Max. tool weight kg (lb) 8 (17.6)

Tool selection MEMORY RANDOM

Tool change time


sec 1.3
(Tool-to-tool)

Tool change time


sec 5.5
(Chip-to-chip)

Motor Coolant pump motor power kW (Hp) 0.6 {1.8} (0.8 {2.4})

Power Electric power supply


kVA 55.4
source (rated capacity)

Compressed air supply MPa (psi) 0.54 (78.3)

Tank capacity Coolant tank capacity L (gal) 250 (66.1)

Machine Height mm (inch) 2890 (113.8)


dimensions
Length mm (inch) 3080 (121.3)

Width mm (inch) 2560 (100.8)

Weight kg (lb) 7500 (16534.4)

Contrel NC system - Doosan Fanuc i

14 { } : option
RESPONDING TO CUSTOMERS
ANYTIME, ANYWHERE
Doosan Machine Tools’ Global Network
Doosan Machine Tools provides systems-based professional support services, before and after the machine tool sale, by responding
quickly and efficiently to customers. By supplying spare parts, product training, field service and technical support, we provide the expert
care, attention and assistance our customers expect from a market leader.

Technical centers
Global sales and service support network 51 Technical center, Sales support, Service support,
Parts support

4 Corporations
200 Service posts
4 Service Post

167
167
Dealer networks
3 Factories

Changwon Factory

United States Head Office


Europe
United States
China Yantai Factory
China
India

CUSTOMER SUPPORT AND SERVICES


We’re there for you whenever you need us.
We help our customers operate at maximum efficiency by providing them with a range of tried, tested and trusted services - from pre-sales
consultancy to post-sales support.

Field services Parts supply


• On-site service • Supplying a wide range of original Doosan
• Machine installation and testing spare parts
• Scheduled preventive maintenance • Parts repair service
• Machine repair service

Training Technical support


• Programming, machine setup and • Supports machining methods and technology
operation • Responds to technical queries
• Electrical and mechanical maintenance • Provides technical consultancy
• Applications engineering
15
doosanmachinetools.com

Head Office Doosan Machine Tools Europe Doosan Machine Tools China
22F T Tower, 30, Sowol-ro 2-gil Emdener Strasse 24, D-41540 Room 101,201,301, Building 39 Xinzhuan
Jung-gu, Seoul, Korea, 04637 Dormagen, Germany Highway No.258 Songjiang District
Tel +82-2-6972-0370/0350 Tel: +49-2133-5067-100 China Shanghai (201612)
Fax +82-2-6972-0400 Fax: +49-2133-5067-111 Tel: +86 21-5445-1155
Fax: +86 21-6405-1472
Doosan Machine Tools America Doosan Machine Tools India
19A Chapin Road, Pine Brook No.82, Jakkuar Village Sales inquiry
New Jersey 07058, United States Yelahanka Hobil, Bangalore-560064 [email protected]
Tel: +1-973-618-2500 Tel: + 91-80-2205-6900
Fax: +1-973-618-2501 E-mail: [email protected]

*For more details, please contact Doosan Machine Tools.

*Specifications and information contained within this catalogue may be changed without prior notice.
*Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used
under a licensing agreement with Doosan Corporation, the registered trademark holder. ver. EN 210719 SU

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