TAWAM

Hospital
United Arab Emirates

SECTION 23.1.AHU
MEP Specification for Indoor
Central-Station Air-Handling Units
 SEHA–G/TEN/08/2011

PART 1 - GENERAL

1.1 The Contractor is specifically directed to Division 01 1100: General Requirements, which set
out the range of documents to be consulted in finalizing his technical and construction
documents and to achieve construction compliance.

1.2 The Contractor is required to make up his price based upon all of the information provided by
the client’s designers. This includes, but is not limited to, all of the information enclosed in the
Drawings, the Specification and the Addendum documents and reports provided as an
Appendix to this Specification.

1.3 The Contractor is required to complete any further technical or construction drawings which
are not already provided but that are required to complete the construction contract, together
with all Shop Drawings and Specialist drawings.

1.4 SECTION INCLUDES

A. This section includes all Air Handling Units indicated on the drawings and schedules
and their components including:
1. Air Leakage requirements
2. Filters
3. Heaters and Coolers
4. Humidifiers
5. Dampers
6. Attenuation

1.5 RELATED SECTIONS

A. 23 05 00 Common Work Results for HVAC
B. 23 05 13 Common Motor Requirements for HVAC Equipment
C. 23 05 48 Vibration and Seismic Controls for HVAC Piping and Equipment
D. 23 05 53 Identification for HVAC Piping and Equipment
E. 23 07 00 HVAC Insulation
F. 23 08 00 Commissioning of HVAC
G. 23 31 00 HVAC Ducts and Casings
H. 23 33 00 Air Duct Accessories
I. 23 33 19 Duct Silencers
J. 23 34 00 HVAC Fans

SECTION 23 73 00

MEP Specification: Page 2 of 20

 SEHA–G/TEN/08/2011

K. 23 40 00 HVAC Air Cleaning Devices

L. 23 72 00 Air-To-Air Energy Recovery Equipment
M. 23 82 16 Air Coils
N. 23 84 00 Humidity Control Equipment

1.6 REFERENCES
A. Civil Defence Authorities
B. American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)
Handbooks on ‘Fundamentals’, ‘System and Equipments’ and ‘Applications’.
C. ASHRAE Energy Standards
D. ASHRAE Ventilation Standards
E. National Fire Protection Association (NFPA)
F. Sheet Metal and Air Conditioning Constractor’s National Association (SMACNA)
G. BS 7671: Requirements for electrical installations. IEE Wiring Regulations: Sixteenth
edition.
H. HTM 03-01 Health Technical Memorandum: Specialised Ventilation for Healthcare
premised.
I. AMCA Publication 99 – Standards Handbook
J. AMCA Publication 611 – Certified Ratings Program – Airflow Measurement Performance
K. AMCA Standard 500-D – Laboratory Methods of Testing Dampers for Rating
L. ANSI/ABMA Standard 9 - Load Ratings and Fatigue Life for Ball BeAHRIngs
M. ANSI/AMCA Standard 204 – Balance Quality and Vibration Levels for Fans
N. ANSI/AMCA Standard 610 – Laboratory Methods of Testing Airflow Measuring Stations for
Rating

O. ANSI/ASHRAE Standard 52.2 – Method of Testing General Ventilation Air-Cleaning Devices for
Removal Efficiency by Particle Size

P. ANSI/ASHARE Standard 62.1 – Ventilation for Acceptable Indoor Air Quality

Q. ANSI/ASHARE Standard 90.1 – Energy Standard for Buildings Except Low-Rise Residential
Buildings

R. ANSI/NEMA MG 1 – Motors and Generators

S. ANSI/UL 900 – Standard for Safety Air Filter Units
T. AHRI Standard 260 – Sound rating of Ducted Air Moving and Conditioning Equipment
U. ASHRAE Standard 84 - Method of Testing Air-to-Air Heat Exchangers
V. ASHRAE Standard 111 – Measurement, Testing, Adjusting, and Balancing of Building HVAC
Systems

SECTION 23 73 00

MEP Specification: Page 3 of 20

 SEHA–G/TEN/08/2011

W. ASTM B117 - Standard Practice for Operation Salt Spray Apparatus

X. ASTM C1071 – Thermal and Acoustic Insulation (Mineral Fiber, Duct Lining Material)
Y. ASTM C1338 – Standard Test Method for Determining Fungi Resistance of Insulation Material
and Facings

1.7 SUBMITTALS
A. Product Data: As per requirements in Section 01 33 00
B. Submit manufacturer’s specifications and technical data including performance data,
construction and fabrication for each manufactured component.

1.8 QUALITY ASSURANCE

A. Standards: As per requirements in Section 01 40 00
B. Certification: Indoor Air Handling units and their components to be factory tested
according to AHRI 430. The units to be tested and certified by AHRI or equivalent
European Agency.

SECTION 23 73 00

MEP Specification: Page 4 of 20

 SEHA–G/TEN/08/2011

PART 2 - PRODUCTS

2.1 GENERAL
A. Make each assembly of compact construction consisting of a rigid metal framework
with galvanized or zinc coated mild steel double skinned panels of at least 1.0mm thick
for the outer skin and at least 0.8mm thick for the inner skin, strengthened as
necessary to prevent distortion and drumming. Arrange the panels for easy removal
and refitting where access for inspection, maintenance or the passage of large
components, such as fans, motors or coils, is required. Ensure that all panels achieve
a fully flush appearance both internally and externally. All Hospital Air Handling Units
are to be internally lined with aluminium or stainless steel. Stainless steel is also to be
provided internally where any sections of the unit are in contact with moisture.
B. Where required, provide access doors. Make each such door of sufficient size to allow
reasonable man-access and the passage of tools, equipment and/or replacement
components. Fit every such access door with floating hinges and heavy-duty, cast
aluminium, chrome or plastic coated wedge-action sealing handles. Arrange the hinges
so that the doors can be lifted off for improved access. Arrange all such doors safely
operable against air pressure to prevent injury.
C. Use lift-out panels where access requirements do not allow for the swing of a door.
Provide all access doors and panels with sealing gaskets to minimize leakage. Ensure
that all doors and panels and their frames are stiff enough to effectively compress such
gaskets to make an airtight seal.
D. Provide quick release type fasteners to lift out panels, do not use bolt on type fittings.
E. Construct the AHU panels using the ‘dry-fold-panel’ principle or the ‘tray and inverted
tray method’ to encapsulate insulation of the specified thickness. Whichever
construction method is used ensure that the panels are completely sealed.
F. ‘Sandwich’ the insulation material between the double-skin of each panel. Use
insulation material that does not deform, erode or migrate into the airstream and which
has thermal conductivity of less than 0.05kW/mK. Where appropriate include a vapour
seal with the insulation.
G. Fit the double skin panels into a framework of pentapost rolled hollow section rigid
construction manufactured from 1.6mm minimum thickness galvanized steel sections,
extrusions and corner pieces, or a framework of similar strength construction.
H. Assemble all components using bolts, anti-vibration lock washers and nuts or other
approved quick-release fastenings. Do not use self-tapping screws to secure access
panels.
I. Where shown on the drawings make the AHUs suitable for stacking. When installed in
such a manner, ensure that the underneath unit shows no sign of compression and all
its doors and removable panels operate as required. Prior to assembly of the unit, paint
any part that will become inaccessible.

SECTION 23 73 00

MEP Specification: Page 5 of 20

 SEHA–G/TEN/08/2011

J. Obtain the AHU manufacturer’s written confirmation that all factory made electrical
installations are in accordance with BS 7671 and components are UL listed.
K. Unless stated otherwise in the AHU schedule(s) provide thermal insulation at least
50mm thick in the panels of AHUs having a ‘fan capability air flow rate’ of less than
4m3/s. Where units are installed on a roof or any area exposed to ambient
temperatures they are to be provided with 75mm thick insulation.
L. Unless stated otherwise in the AHU schedule(s) provide thermal insulation at least
50mm thick in the panels of AHUs having a ‘fan capability air flow rate’ of greater than
4m3/s. Where units are installed on a roof or any area exposed to ambient
temperatures they are to be provided with 75mm thick insulation.
M. Unless stated otherwise in the AHU schedule(s), install an inspection port (window) in
each section that contains a fan or humidifier. Make every such inspection port 150
mm minimum diameters or 150mm minimum square, and double-skinned and sealed
to prevent condensation obstructing the view through them.
N. Unless stated otherwise in the AHU schedule(s), install a low voltage (24V) bulkhead
(marine) lamp in each filter section that requires front access for filter replacement,
each humidifier section and each fan section. Arrange for all such lamps to be factory
wired to external switches.
O. Unless stated otherwise in the AHU schedule(s), provide a purpose-built mounting
point for each control motor, sensor, switch or instrument mounted on each AHU.
Provide adequate space between components of the AHU to enable all such motors,
sensors, switches and instruments to be sited for proper operation. Include within the
Tender, as a minimum, a mounting point for a differential pressure sensor across each
filter, a temperature sensor for each heating coil, a temperature sensor for each
cooling coil, an actuator for each motorized damper, and a humidity sensor for each
humidifier.
P. Unless stated otherwise in the AHU schedule(s), deliver every AHU section to site with
a high quality factory applied 35 micron minimum thickness paint finish to its interior
and exterior, including the base frame. Ensure that the paint system is applied upon
completion of all factory pre-assembly fabrication processes, thereby achieving
complete coverage of all surfaces with no bare metal edges.
Q. Sealant used will be antibiological, steam tight and resistant to all disinfectants and
cleaning agents.
R. Internal surfaces of Air Handling Units are to be smooth and easy to clean.
1. Avoid any half closed profiles or joints than can accumulate pollutants & dirt.
2. Screws and other similar components will not protrude from internal walls of
unit.
3. The corner and edge profiles will not have sharp finishes and will provide a
cove finish at the junction of the sides, top and bottom of the internal finish to
the unit.
S. For acceptable manufacturers refer to MEP Manufacturers Schedule.
SECTION 23 73 00

MEP Specification: Page 6 of 20

 SEHA–G/TEN/08/2011

2.2 AIR LEAKAGE

A. Ensure that every AHU complies with the same specification for air tightness as the
ductwork to which it is connected or, if more airtight, to the standard stated in the
schedules. Prior to placing an order for each AHU provide to the Engineer a
manufacturer’s test certificate certifying that the required standard of air tightness has
previously been achieved for the particular type being ordered.
B. Unless stated otherwise in the AHU schedule(s), leak test the entire assembly of each
AHU from intake to discharge flange in accordance with SMACNA procedures. Have
all such tests witnessed and provide to the Engineer a certificate confirming that the
specified air tightness standard has been achieved.

2.3 FAN SECTION

A. Comply with Section 23 34 00 HVAC Fans. Refer to equipment schedules for type of
fan to be installed for each application.
B. Make the fan section of every AHU of a rigid metal framework, clad, stiffened and
strengthened as necessary to prevent drumming and distortion. Provide maintenance
access panels where necessary. Ensure that the replacement of bearings and fan
impeller is readily accomplished. Provide a removable panel on each side of the fan
section for the removal of the fan.
C. Provide each fan of the capacity, efficiency, speed and drive type indicated in the AHU
schedule(s).
D. Where required in the AHU schedule(s) provide a diffuser section at the fan outlet.
E. Ensure that every fan assembly is complete with its fan impeller, casing, drive shaft,
bearings, motor and slide rail assembly, drive, drive guard, flexible discharge duct
connection, steel base-frame and anti-vibration mountings.
F. Unless otherwise stated in the schedule(s), fit the motor inside the AHU casing of the
fan section with the motor(s) in the airstream, together with the fan, drive and its guard.
G. Depending on the unit size, enclose the fan pulley, motor pulley and drive belts in a
space saver wire mesh guard mounted behind the fan section access door, or by a
fully enclosed double-sided wire mesh guard.
H. Where stated in the AHU equipment schedule(s) fit the motor and drive external to the
airstream.
I. Where required by the AHU equipment schedule(s) install duty and standby motors.
J. At every fan base and according to the unit size, use rubber block, rubber-in-shear or
open spring anti vibration mountings, to effectively prevent fan vibrations from being
transmitted to the AHU casing.

SECTION 23 73 00

MEP Specification: Page 7 of 20

 SEHA–G/TEN/08/2011

K. At every fan discharge fit a non-flammable flexible duct connection of 100mm minimum
operational length, to effectively prevent fan vibrations from being transmitted to the
AHU casing.
L. Ensure that every motor and drive is fully in accordance with Section 23 05 13
Common Motor Requirements for HVAC Equipment. Arrange that every motor is
factory wired to an emergency stop isolator mounted externally on the unit. Provide
safety interlock with door and motor.
M. Provide unit with lubrication lines extended to access side of unit casing outside. Lines
to be packed with grease at the factory and terminate outside the casing with an
approved grease fitting.
N. Fix a permanent sign to the fan section access door of each AHU, warning that the fan
must be isolated and allowed to stop before the door is opened.

2.4 FILTER SECTION

A. Ensure that the filter type, minimum filtration efficiency class and position of all filters
within each AHU is in accordance with the respective AHU schedule(s) and with the
drawings.
B. Comply with Section 23 40 00 HVAC Air Cleaning Devices.
C. Ensure that filters are rot-proof, non-combustible and do not generate smoke.
D. Mount all filters in 304 grade Stainless steel side access/ withdrawal housing frames
with baffle plates that prevent unfiltered bypass. Alternatively, depending on unit size,
mount filters in front withdrawal frames with an AHU access section provided upstream
(the dirty face) of the filter, to facilitate filter replacement.
E. Under each filter bank treat the floor of the AHU with a suitable coating to protect it
against corrosive moisture, which might be condensed out of the airstream.
F. Where a high efficiency filter is incorporated in an AHU fit it in the last section of the
AHU. Install filter cells within a purpose made frame in compliance with the filter
manufacturer’s instructions. Construct such AHUs with access and test chambers on
both the upstream and the downstream face of the filter bank. Fit an access door(s)
and a bullhead lamp in both such chambers. ‘DOP’ test all such filters as specified in
Section 23 40 00 HVAC Air Cleaning Devices.
G. Unless stated otherwise in the AHU schedule(s), fit a flush mounted dial type
Magnehelic pressure gauge to each filter section that indicates the differential pressure
across the filter.
H. Unless stated otherwise in the AHU schedule(s) provide and install, after final tests
and commissioning, a new set of filters in each AHU to ensure that the works are
handed over to the employer with clean filters at practical completion. Properly dispose
of the removed filters.
I. Additionally, supply a set of new, properly packaged, spare filters, and hand them over
in accordance with the requirements of the Contract Administrator.

SECTION 23 73 00

MEP Specification: Page 8 of 20

 SEHA–G/TEN/08/2011

2.5 HEATER SECTION

A. Comply with Section 23 82 16 Air Coils. Coils should be enhanced copper tubes and
aluminium fins. All coils should be protected with anti-corrosive and anti-fungal
coating.
B. Install run around coils and heating coils, each of the duty and primary heating medium
set out in the AHU schedule(s). Ensure that the air velocity at the face of the fin block
does not exceed 2.5 m/s, based upon the ‘fan capability air flow rate’.
C. Unless stated otherwise in the AHU schedule(s), make all coils of the cartridge type,
supported on rails and installed so that they can readily be withdrawn from the side of
the AHU in the direction indicated on the drawings.
D. Where required by the AHU schedule(s) provide electric heaters. Ensure that each
such heater has Grade 304 stainless steel elements mounted on a galvanized steel
backing plate and a manually adjustable cut-out with manual reset facility. Ensure that
each such heater is factory wired in phases and steps that suit the project’s automatic
control requirements, to an isolator mounted externally on the casing of the same AHU
section. The stage control will be by Thyrsiter.

2.6 COOLING COIL SECTION

A. Comply with Section 23 82 16 Air Coils. All cooling coils shall be constructed from
enhanced copper tube with aluminium fins. All coils to be protected with anti-corrosion
and anti-fungal coating.
B. Install cooling coils of the duty and primary cooling medium set out in the AHU
schedule(s). Ensure that the air velocity at the face of the fin block does not exceed 2.0
m/s based upon the ‘fan capability air flow rate’.
C. Downstream of each cooling coil provide space within the same section for droplet
eliminators to be installed.
D. Make all coils of the cartridge type, supported on rails and installed so that they can
readily be withdrawn from the side of the AHU in the direction indicated on the
drawings.

2.7 HUMIDIFIER SECTION

A. Comply with Section 23 84 00 Humidity Control Equipment.
B. Provide humidifiers of the type, capacity and means of control indicated in the AHU
schedule(s).
C. Arrange the humidifier section of each AHU of sufficient downstream length that, at the
specified design condition, no condensation occurs and the humidification process is
dry.

SECTION 23 73 00

MEP Specification: Page 9 of 20

 SEHA–G/TEN/08/2011

D. Unless stated otherwise in the AHU schedule(s), incorporate a Venturi inlet and front
whirl plate or similar device, within the humidifier section of each AHU, to create air
turbulence over the humidifier and thus ensure that all moisture is absorbed directly
into the airstream.

2.8 CONDENSATE DRAIN PANS AND ELIMINATORS

A. Beneath cooling coils, heat recovery heat exchangers and humidifiers, fit a drain pan
with drain point. Extend each such drain point via a drain pipe that discharges over a
tundish.
B. Incorporate a ‘U’ trap in each drain pipe having a water-seal depth of not less than
twice the fan static pressure. Fit to each such trap a priming tapping for maintaining the
water seal. Where the AHU section operates at a negative pressure, position the drain
point low enough to prevent condensation being retained in the drain pan.
C. Extend a drain pipe from each such tundish to a floor drain, gulley or other suitable
place.
D. Unless stated otherwise in the AHU schedule(s), provide moisture eliminators
downstream of humidifiers and cooling coils that prevent droplet carry-over to the
airstream. Provide a sloping drain pan outlet at every such eliminator.

2.9 SOUND ATTENUATORS/VIBRATION ISOLATORS

A. Where required, install sound attenuators, acoustic treatment and vibration isolators
each of a duty sufficient for the purpose, and to ensure that in-room noise criteria and
external noise criteria specified for the project, are met.
B. Comply with Section 23 33 19 Duct Silencers.
C. Mount sound attenuating splitter assemblies within each AHU at the locations indicated
on the drawing(s) or in the AHU schedules. Ensure that all such splitters are mounted
at spacings necessary to prevent deformation as well as to meet the required noise
performance.
D. Construct each such splitter from inorganic, non-combustible mineral material, Class 1
spread of flame and apply a facing to each that prevents migration of acoustic material
into the air stream. In sections of each AHU where there may be free moisture or
condensation, use a type of surface protection that prevents water-logging of the
acoustic insulation. Ensure that all such acoustic insulation is of the non-shedding
type. Additionally, fit to the acoustic insulation a perforated plate that prevents erosion
at air velocities of up to 20m/s through the passageways between splitters.
E. Unless stated otherwise in the AHU schedule(s), in addition to the requirements of
Clause 2.9, fit a melinex lining to each splitter.

SECTION 23 73 00

MEP Specification: Page 10 of 20

 SEHA–G/TEN/08/2011

2.10 MIXING AND DAMPER SECTIONS

A. Unless stated otherwise in the AHU schedule(s), provide an inlet damper and an outlet
damper on each AHU.
B. Make all isolating and shut-off dampers of multi-leaf opposed blade construction.
C. In air mixing sections of each AHU, arrange multi-leaf parallel blade dampers so that
they achieve efficient mixing of the air streams.
D. To every manually operated damper fit a quadrant control with lockable lever.
E. Manufacture all damper blades from extruded aluminium material of aerofoil section,
each with a cadmium plated drive spindle rotating in dirt protected, maintenance free,
nylon bearings.
F. Arrange each motorized damper with a linkage so that it is suitable for being
connected to a single drive motor/actuator and is suitable for having the motor
mounting bracket fixed to it.
G. Ensure that all dampers are complete with suitable linkages, pointers and labels that
clearly indicate the fully closed, the locked setting and the fully open positions.
H. Unless stated otherwise in the AHU schedule(s), make all damper blades of the low
leakage type having neoprene edge seals and double frame seals that achieve an air
leakage rate not exceeding 0.16m3/s per m2 at an air pressure of 1000Pa, and a
maximum closing torque of 20Nm.

2.11 AIR-TO-AIR PLATE HEAT EXCHANGERS

A. Air-to-air plate heat exchangers shall comply with Specification 23 72 00 Air-to Air
Energy Recovery Equipment.
B. Construct all air-to-air plate heat exchangers (recuperators) of the crossflow type,
having a galvanized mild steel casing housing a profiled heat exchanger that is
manufactured from high quality aluminium and is arranged to prevent contamination of
the supply air flow by the exhaust air flow, and vice-versa.
C. Fit each recuperator section with a face and bypass damper assembly, suitable for
motorized control.
D. To the exhaust air leaving side of each recuperator section, fit a sloping drain pan with
drain outlet.

2.12 AIR HANDLING UNIT CONSTRUCTION MATERIALS

The Contractor shall supply, install and commission central station air handling units as
shown on the design drawings and scheduled on the plans, the unit shall be furnished in
strict accordance with this specification.

The casing shall have an enclosed box section framework with a modular size system based
on standardised panels.

SECTION 23 73 00

MEP Specification: Page 11 of 20

 SEHA–G/TEN/08/2011

The unit framework shall be manufactured from minimum 2mm thick extruded aluminium
profiles, joined together by 3D injection moulded Nylon corner pieces secured in place by
galvanised locking cleats. The framework shall be “cold bridge free” and both the framework
and casing panels shall incorporate a thermal break.

The casing strength of the assembled Air Handling Unit shall be designed to meet BS EN
1886, Class 2A.

The casing air leakage of the assembled Air Handling Unit shall be designed to meet BS EN
1886, Class B.

Casing panels shall be tested and rated in accordance with BS 476, part 7: Class 1 & Class 0
(Building Regulations paragraph A12 (b) Fire Safety).

The weighted Sound Reduction Index (Rw) of the casing panels shall not be< 28dB,
when tested in accordance with ISO 140/3 and BS5821 part1.

The panels shall be flush mounted, and there shall be no sharp edges or corners on the unit
which might cause accident / injury. Sealing shall be achieved by means of non-hydroscopic
seal compressed between the panel and the aluminium frame channels to prevent cold
tracking and air leakage between the panels and the frame.

Removal of the access panels must not affect the structural integrity of the unit.

There shall be no exposed gaps between fixed panels and between fixed panels and unit
framework.

The outer panel wall shall be galvanised steel sheet, chemically treated, precoated with
primer and HP200 Plastisol coating (minimum 200 microns thickness).The Plastisol coating
shall be ultra violet resistant, water-resistant and shall not be affected by detergent cleaning.

The inner wall shall be galvanised steel sheet, both inner and outer panel walls sheet
thickness shall not be < 0.5 mm for 25-mm panels and not < 0.9 mm for 50mm panels

Floor panels shall have double wall construction to allow maintenance personnel access
without damage to the insulation the panels shall be self-supporting and capable of bearing a
load of up to 250 Kg/m without any visible signs of deformation.

Each component section of the Air Handling Unit shall have matching cross-sectional
dimensions of the same construction showing a neat exterior along the length of the unit and
a clean interior appearance to ensure even air flow through each plant item.

All sections of the Air Handling Unit shall be constructed to conform to the pressure
characteristics of the system under all operating conditions to prevent drumming, distortion
and vibration up to 2000 Pa.

The complete unit shall be mounted on a fabricated galvanised sheet base frame for ease of
shipment and handling. The minimum height of the base shall be160mm and designed to
ensure air circulation and avoid entrapment of moisture below the unit.
Units may be shipped fully assembled or in sections in accordance with the shipping or job site requirements or
restrictions, units shall have breakpoints as required for ease of unit handling and transportation.

SECTION 23 73 00

MEP Specification: Page 12 of 20

 SEHA–G/TEN/08/2011
Prior to dispatch the complete unit or each section of unit shall be shrunk wrapped using polythene sheets to provide
protection during transportation storage and installation.

SECTION 23 73 00

MEP Specification: Page 13 of 20

 SEHA–G/TEN/08/2011

2.12.1 Empty Section

Empty / access sections shall be provided by the Air Handling Unit manufacturer as required
in the schedule.

2.12.2 LPHW Coil Section

Coils shall be mounted in the unit casing on non-corrosive slide rails to allow for easy
removal when required, coils shall be designed to utilise the full available unit cross section
area.

Coil face velocities shall not exceed what is specified on the coil schedule.
The number of fins provided should be the minimum needed to meet the performance
requirements to minimise the pressure drop across the coil.

The coil casing shall be manufactured from 2mm Galvanised steel with drain holes in the
bottom channels to insure condensate drainage.

Coil tubes shall be copper and mechanically expanded into aluminium plate fins, no soldering
or tinning shall be used in the bonding process.

The fin block shall be manufactured from 16 mm o/d solid drawn seamless copper tube with
a wall thickness of not < 0.5 mm, the return bends shall be copper and brazed to the tube
ends.

Fins shall have an activated air pattern to maximise heat transfer and shall be Aluminium and
having a thickness of not < 0.19 mm, the Manufacturer shall provide an option for Copper
fins.

The coil headers shall be manufactured from copper tube in accordance with BS2871 whose
diameter shall vary according to coils size and water flow rates, the coil header shall be fitted
with BSPT male connection in accordance with BS 1400.

Where coil connections protrude through the casing the openings shall be suitably sealed
with grommets or gaskets.

Coil connections shall be fitted with plugged drain and vent tappings to facilitate draining and
venting.

Coils shall be air pressure tested to a minimum pressure of 21 bar by immersing the
completed coil into a tank of water. Heating coil performance shall be independently certified
by an independent testing authority. Coil connections shall be capped be means of a plastic
cap prior to unit shipment.

SECTION 23 73 00

MEP Specification: Page 14 of 20

 SEHA–G/TEN/08/2011

2.12.3 Cooling Coil Section

Coils shall be mounted in the unit casing on non-corrosive slide rails to allow for easy
removal when required, coils shall be designed to utilise the full available unit cross section
area.

Coil face velocities shall not exceed what is specified on the coil schedule.

The number of fins provided should be the minimum needed to meet the performance
requirements to minimise the pressure drop across the coil.

The coil casing shall be manufactured from 2mm Galvanised steel with drain holes in the
bottom channels to insure condensate drainage.

Coil tubes shall be copper and mechanically expanded into aluminium plate fins, no soldering
or tinning shall be used in the bonding process.

The fin block shall be manufactured from 16 mm o/d solid drawn seamless copper tube with
a wall thickness of not < 0.5 mm, the return bends shall be copper and brazed to the tube
ends.

Fins shall have an activated air pattern to maximise heat transfer and shall be Aluminium and
having a thickness of not < 0.19 mm, the Manufacturer shall provide an option for Copper
fins.

The coil headers shall be manufactured from copper tube in accordance with BS2871 whose
diameter shall will vary according to coils size and water flow rates, the coil header shall be
fitted with BSPT male connection in accordance with BS 1400.

Where coil connections protrude through the casing the openings shall be suitably sealed
with grommets or gaskets.

Coil connections shall be fitted with plugged drain and vent tappings to facilitate draining and
venting.

An Insulated Galvanised steel drain pan will be incorporated inside of all cooling coil sections
and will extend underneath the headers and beyond the fin block to ensure adequate
collection of condensate, a stainless steel drain pan will be provided as an option.

The drain pan shall have a 3 way sloped construction with a bottom outlet connection to
eliminate stagnation of condensate, the pan shall be in compliance with HS (G) 70.

On stacked coils intermediate drain pans will be fitted by the coil manufacturer to provide
drainage of condensate on the elevated coil block

Coils shall be air pressure tested to a minimum pressure of 21 bar by immersing the
completed coil into a tank of water. Heating coil performance shall be independently certified
by an independent testing authority. Coil connections shall be capped be means of a plastic
cap prior to unit shipment.

The air pressure drop over cooling coils and eliminators were fitted shall be based on a fully

SECTION 23 73 00

MEP Specification: Page 15 of 20

 SEHA–G/TEN/08/2011

wetted coil, not a dry coil.

2.12.4 Electric Heater Section

The heaters shall be cartridge type, mounted on slide rails suitable for easy removal. The
heaters shall be suitable for either single or multi step control.

The sheathed stainless steel elements shall be capable of running at “blackheat” with an
element surface temperature of < 400°C.

All heaters shall be fitted with capillary type thermal cut-out devices, having an adjustable
range of 0°C – 300°C and rated at 16 amps, the thermal cut-out shall be able to be reset
manually or will automatically reset when the temperature drops by 30°C.

2.12.5 Silencer Section

Arranged within the Air Handling Unit casing the splitters shall be located upstream or
downstream of fan module to ensure effective sound reduction.

The acoustic material utilised for the infill shall be non-hydroscopic, inert, vermin and rot-
proof and shall have a class I spread of flame as measured by BS5432, Part 6

Each splitter shall have a bull nose and bell mouth entry to minimise pressure drop and self-
noise regeneration.

2.12.6 Heat Exchanger

The heat exchanger matrix shall consist of several specially thermoformed plates, connected
together via aerodynamic folded leading edges, which are permanently bonded and sealed.

The complete heat exchanger matrix shall be mounted and sealed into a heavy duty PVC
casework, comprising extruded PVC box section framework and thermoformed PVC end
trays stiffened with ‘L’ section PVC extrusion.

The heat exchanger manufacture shall provide a 5 year anti-corrosion warranty.

A side or middle bypass suited to the exchanger package shall be built into the casing and
shall be complete with opposed blade dampers fitted within the frame and fastened directly
on the casing and be complete with all necessary linkages for motorised operation.

The cross flow plate heat exchanger section shall be complete with Galvanised sloping drain
pans.

2.12.7 Humidifier Section

Humidifiers shall be of the self-contained, electronically controlled, self-generative type.

The Air handling unit manufacturer shall mount the humidifier onto the outside of the

SECTION 23 73 00

MEP Specification: Page 16 of 20

 SEHA–G/TEN/08/2011

humidifier section.

The steam shall be generated in a polypropylene cylinder of the disposable type for ease of
maintenance.

Stainless steel steam lances shall be sized in accordance with humidifier manufactures
recommendations and installed within the humidifier section by the Air Handling Unit
manufacture, condensate pipework and separators shall also be provided if required.

The humidifier shall shut-down and provide local indication in the event of:

a) high current
b) blocked drain pump and
c) fault on feed water supply.

When connected to a mains water supply and appropriate humidity controller, the humidifier
shall be totally automatic in operation. The boiled water condition shall be automatically and
continuously monitored to ensure operation with minimum energy wastage.

The humidifier section shall be complete with a stainless steel drain pan shall be provided.

Where the Air Handling Unit is located externally the AHU manufacturer shall provide a
weatherproof enclosure to house the humidifier.

The enclosure shall be manufactured from the same casing construction as the Air Handling
Unit and shall be sized to allow maintenance of the humidifier, in accordance with the
humidifier manufacturers IOM.

2.12.8 Unit Mounted Controls

2.12.8.1 Factory Mounted Controls

The Contractor shall propose either field installed or factory installed controls; For
Factory Installed Controls the Contractor shall follow the following specification
section.

Factory mounted DDC control system shall be engineered, mounted, wired and
tested by the Air Handling Unit manufacturer to reduce installed costs, save time and
improve reliability.

Each control system shall be fully functional in a standalone mode or be tied into a
building automation system.

2.12.8.2 Direct Digital Controller

A dedicated programmable controller with the appropriate point capabilities shall be
unit mounted on each air-handling unit, an LCD screen and keypad shall be provided
to facilitate local monitoring, trouble shooting and changing of set points.

SECTION 23 73 00

MEP Specification: Page 17 of 20

 SEHA–G/TEN/08/2011

2.12.9. Factory-Mounted Control Options

Airflow monitoring station shall be provided.

A factory mounted damper/airflow-monitoring station in the fresh air damper opening

of each mixing box as specified.

The airflow monitoring output shall be a 2-10 VDC signal representing velocity and
shall have a total accuracy of +/- 5 percent of actual flow down to 15percent of
nominal flow between –40°C and + 70°C.

• Damper Actuators shall be mounted with the return air damper operating in reverse
action to the fresh air damper.
• Supply Air Temperature Sensor NTC type thermistor sensor shall be mounted in the
fan discharge.
• Averaging Temperature Sensor An NTC type averaging thermistor type) shall be
serpentined with the sensor fitted across the unit.
• Frost Protection Switch An auto rest low limit switch shall be installed as an option.
The capillary shall be serpentined with clips across the unit.
• Airflow Switches A differential pressure switch piped to the discharge and suction
sides of the fan shall indicate fan status.
• Differential pressure switch A pressure switch piped to both sides of the filters shall
indicate filter status.
• Customer Interface Relays
6 off Single Pole Change Over & 2 off Double Pole Change Over relays shall be
provided as required for each binary output of the controller.

2.12.10 Insulation
Casing panels shall be double wall 25mm thick (50mm where increased thermal and acoustic
performance is required or specified) sandwich type with injected CFC free polyurethane foam
insulation forming a rigid non-vibrating construction.

The casing panel shall be attached to the frame through a self-locking mechanism represented by
a wedge and frame, this shall exert pressure evenly onto the panel and the sealing gasket
attached to the frame.

The foam insulation shall not absorb moisture and must be rot-resistant, and shall have a density
3
of > 40 Kg/m and a heat transfer coefficient value of < 0.02 W/mK.

2
The overall casing panel shall have a U value of < 0.92 W/m K for 25-mm panels and < 0.46
2
W/m K for 50-mm panels.

2.12.11 Access Panels and Doors

SECTION 23 73 00

MEP Specification: Page 18 of 20

 SEHA–G/TEN/08/2011

The Contractor shall provide access panels complete with inspection windows as required for
the proper maintenance of the unit. Access panels shall be provided for all motors and fan
sections.
Access panels shall have double wall construction, gasketing around the full perimeter of the
access doors frame shall be used to prevent air leakage. The panels shall be held in place
by rapid access clips, latches and Allen key arrangements for easy removal, the fixing of
each panel to the unit framework shall be from the inside of the unit, hinged doors shall be
provided as an option.

2.12.12 Electrical and Lighting

The Contractor shall ensure that each air handling unit is provided with suitable internal
lighting separately switched from alternative power source to allow maintenance inside
the unit. Specific internal lighting units shall be provided adjacent to fans and motors.

2.12.13 Fan Section Construction

Fans shall be of DWDI, belt driven centrifugal type, forward curved or backward curved blades as
required to suit the pressure and operating characteristics specified and for stable non-surging
operation.

The blades of the forward curved impellers shall be made of galvanised steel and the backward
curved impellers shall be made of welded heavy gauge steel, treated and painted after
manufacturing.
Fan performance shall be measured and rated according to AMCA 210-85 and AMCA300-85

Fan impellers shall be dynamically balanced to an accuracy of G 6.3 according to ISO 1940 –
1973

Fan shall have steel shafts with keyways at both ends and shall be designed for a critical speed
which is 20% higher the maximum catalogued fan speed.

Fans shall be equipped with permanently lubricated single row deep groove ball self-aligning
bearings, bearing life 40,000 hrs (L10)

The complete fan / motor assembly shall be mounted on a common base frame entirely isolated
from the unit by rubber in shear or 1” open spring type anti-vibration isolators, the fan discharge
shall also be isolated from the casing by use of a flexible connection.

As an option belt guards shall be provided with a painted metal sheet belt guard that totally
encloses the drive, the guard shall be rigidly attached to the fan base support structure.

2.12.14 Motor, Torque Characteristics

Motors shall be high efficiency totally enclosed fan cooled type, foot mounted, dual voltage, IP55 ,
class F insulation and class B temperature rise.
SECTION 23 73 00

MEP Specification: Page 19 of 20

Motors shall comply with BS 4999 Part 141, BS 4999 Part 105 EN 60034 Parts 5,6and 7

Motors shall be suitable for operation at ambient temperatures of up to 45°C.

Motors shall be mounted inside the fan section and shall provide adequate drive belt adjusted by
means of “tixit” slide rails.

Motors shall be capable of staring under all service conditions and shall be continuously rated with
a minimum of 20% power margin over the driven load requirements.

The motors shall be of high torque staring characteristic appropriate to starting the load of the fan
and shall be suitable for inverter drive control.

Fan drives shall be of a Wedge belt pattern conforming to the requirements of BS 3790. Belts
shall be matched and be of an anti-static type and rated for 200% capacity.

An option to provide variable pitched drives up to 20 kW motor power with suitable adjustment
within 10% of specified rpm.

2.12.15 Service factor

Drives shall be constant speed, fixed pitch sheaves, selected at 1.4 service factor (24 hr running).

2.12.16 Bearings, Enclosure type and Efficiency

Fans shall be equipped with permanently lubricated single row deep groove ball self-aligning
bearings, bearing life 40,000 hrs (L10)

2.12.17 Mixing Box

The mixing box shall be provided by the air handling unit manufacturer with the casing
construction as the unit.
The mixing boxes shall have a side access panel to allow entry for inspection of the dampers and
other associated controls equipment.

Dampers shall be provided to modulate the volume of outside / return air, and shall be opposed
blade type fitted into casing of galvanised sheet steel.

The dampers shall have self-lubricating nylon shaft bushes and shall be complete with all
necessary linkages for motorised operation.

The maximum face velocity through the dampers shall not exceed (6.0m/s) to minimise pressure
drop and generate noise across the damper.

All dampers shall have an “open-closed” indication sign.

Low leak dampers / Volume control dampers shall be provided with synthetic seals on the blade
tips and spring loaded stainless steel side-edge seals, to ensure an air leakage rate of not > 1%
@ 250Pa negative pressure.
 2.12.18 Pre-filter / Filter Section
Pre-filter cells shall be 50 mm thick disposable panel type and shall be constructed from coarse
fibre glass or pleated non-woven synthetic element, in a moisture resistant card frame, flame proof
card or metal frames shall be provided as an option.

The folded die cut frame shall be bonded together, forming a double wall around the entire filter.

The pre-filters shall be in accordance with Eurovent 4/5 Grade G3 or G4 having an average
efficiency of 25-35%, grade supplied as specified in the schedule.

Main filter cells shall be of the high efficiency dry disposable bag type with the media being
constructed from ultra-fine fibre glass or non-woven synthetic fibres, formed into pockets and then
attached to a rigid 22-mm thick Galvanised steel header. Flameproof media shall be provided as
an option.

The main filters shall be in accordance with Eurovent 4/5 Grade G4 to G9, grade supplied as
specified in the schedule.

The pre and main filters shall be installed in a Galvanised steel slide channel, the arrangement
designed to minimise air bypass and allow for filter access and replacement from the access side
of the Air Handling Unit.

“Mid-life” resistance as specified shall be allowed in the calculation of total fan static pressure.

Vertical manometer or dial pressure gauge shall be provided over each filter bank to give a visual
indication of filter clean and dirty status, the Air Handling Unit manufacturer shall fit pressure drop
indicators.

Differential pressure switches for remote warning of filter condition shall be provided as part of the
unit mounted controls option.

2.12.19 Factory Fabricated Floor Stand.

The Contractor shall provide each air handling unit with a factory constructed
single piece floor mounting frame. The frame shall raise the air handling unit
above floor level such that that any condensate drain shall be provided with a
suitable fall to drain to floor drain located local to unit. Floor frame upstand shall
be minimum of 100mm. Frame shall be suitable rust proofed.

2.13 Certification to AHRI

The Contractor shall ensure that all air handling units supplied to the project are
manufactured by companies fully certified to AHRI Standards;
The Air Handling Units shall comply to, but not limited to the following AHRI standards;
ANSI/AHRI Standard 410 - Forced Circulation Air-Cooling and Air-Heating Coils
ANSI/AHRI Standard 430 - Central Station Air Handling Units
ANSI/AHRI Standard 1060 – Rating Air-To-Air Energy Recovery Ventilation Equipment
AHRI Standard 260 – Sound rating of Ducted Air Moving and Conditioning Equipment

The Contractor shall also ensure that each air handling unit is compliant with the
following standards and guideline references.
A. AMCA Publication 99 – Standards Handbook
B. AMCA Publication 611 – Certified Ratings Program – Airflow Measurement
Performance
C. AMCA Standard 500-D – Laboratory Methods of Testing
Dampers for Rating
D. ANSI/ABMA Standard 9 - Load Ratings and Fatigue Life for Ball
BeAHRIngs
E. ANSI/AMCA Standard 204 – Balance Quality and Vibration
Levels for Fans
F. ANSI/AMCA Standard 610 – Laboratory Methods of Testing Airflow Measuring
Stations for Rating
J. ANSI/ASHRAE Standard 52.2 – Method of Testing General Ventilation Air-
Cleaning Devices for Removal Efficiency by Particle Size
K. ANSI/ASHARE Standard 62.1 – Ventilation for Acceptable Indoor Air Quality
L. ANSI/ASHARE Standard 90.1 – Energy Standard for Buildings except Low-
Rise Residential Buildings
M. ANSI/NEMA MG 1 – Motors and Generators
N. ANSI/UL 900 – Standard for Safety Air Filter Units
O. AHRI Standard 260 – Sound rating of Ducted Air Moving and Conditioning
Equipment
P. ASHRAE Standard 84 - Method of Testing Air-to-Air Heat Exchangers
Q. ASHRAE Standard 111 – Measurement, Testing, Adjusting, and Balancing of
Building HVAC Systems
R. ASTM B117 - Standard Practice for Operation Salt Spray Apparatus
S. ASTM C1071 – Thermal and Acoustic Insulation (Mineral Fibre, Duct Lining
Material)
T. ASTM C1338 – Standard Test Method for Determining Fungi Resistance of
Insulation Material and Facings
PART 3 – EXECUTION

3.1 INSTALLATION
A. Align and shim all units on prepared bases.
B. Fix all units to bases.
C. Fit traps to condensate outlet on all units and run drainpipe over edge of base and
extends neatly to the floor gully. Trap depths to suit fan suction pressure plus 40mm.
D. Ensure adequate space is available around the units to allow inspection and
maintenance of all components.
E. Where AHUs are constructed in sections (modular construction), make each section
capable of being used as an individual item or as part of a complete unit. Make each
section of a size capable of being transported along a pre-planned route to its final
location. Package, protect and seal every individual section to prevent damage in
transit and on site.
F. Achieve an overall appearance for each AHU that is straight at top and sides by
arranging all sections with a common height and width, unless agreed otherwise in
writing with the Engineer.
G. Mount each AHU on a permanent, robust, galvanized rolled steel channel, fabricated
base frame, complete with lifting lugs for transportation, handling and support
purposes. Make each such base frame sufficiently deep to accommodate the cooling
coil and recuperator condensate drainage traps. For AHUs that have cooling coils
make such base frames at least 200mm deep and, for heating only AHUs, at least
100mm deep, unless otherwise stated in the schedules.
H. Ensure that the AHU manufacturer installs those attenuators that are within each AHU.

3.2 PERFORMANCE TESTING

A. Ensure that the air flow performance of every AHU conforms with the required testing
procedure.
B. Ensure that the capacity rating of every cooling coil and every heating coil is
determined.
C. In addition to the requirements of Clause 2.2 of this specification, ensure that every
AHU has been tested and has achieved the following minimum criteria or, if otherwise
stated in the AHU schedule(s), the criteria so stated:-
1. Casing Air Leakage Class “B”
2. Casing Strength Class “1”
3. Filter Bypass Leakage Class “F9”
4. Casing Thermal Transmittance Class “T3”
 5. Casing Thermal Bridging Factor Class “TB2”
D. Ensure that every AHU casing has independently verifiable minimum sound insertion
loss values of:-

Frequency (Hz) 63 125 250 500 1K 2K 4K 8K

Insertion loss (dB) 15 12 22 30 35 32 35 37

E. Performance tests will be factory witnessed by the Client’s representatives or

engineers. Contractors to include for all expenses.
END OF SECTION 23.1.AHU