Demag Cranes
Demag Cranes
Demag Cranes
Single -girder cranes, Double-girder cranes Suspension cranes, Jib cranes Process cranes, Crane components After Sales Service
Cranes
37427-2
37660-4
38998-4
High operating reliability and economic investments have to take priority in your planning. The result: problem-free crane operation, minimum maintenance and maximum availability. Buy the right crane first time. Tell us about your handling requirements. With manual or automatic control or as part of a computer-controlled material handling system. We can offer the crane that is right for you exactly in line with your needs.
We have been building cranes for decades, which results in our expertise. Experience gained all over the world by specialists who thoroughly test and integrate the latest technology into crane engineering until it is ready to enter series production. Computers, plotters, X-ray technology and many other simulation and testing methods are used every day. The results are evaluated and applied for every crane.
Our wide range of cranes makes any solution possible: Steelwork built to mechanical engineering tolerances. Lifting gear with calculations based on serial hoists. Complete travel drive assemblies. Electrical equipment for all control requirements. You receive a comprehensive package containing all the information you require, plus after-sales service and supplies of wearing parts readily available.
Cranes
Steel structure Demag overhead travelling cranes are characterised by their very low dead weight combined with maximum rigidity. The ideal box-girder section to achieve this is calculated with the aid of modern computer programs. The advantages of this are low crane wheel loads and lightweight craneways which result in a reduction in building costs. All structural members are shot-blasted prior to fabrication and given a protective coat of zinc phosphate paint. End carriages Travel wheel, reduction gear and motor have been combined to form a virtually maintenance-free assembly. Quiet running only 70 dB(A) (A gearbox with Z motors) due to the enclosed gear stages running in oil, high-quality helical teeth and the natural damping properties of the travel wheels which are manufactured from spheroidal graphite cast iron GGG 70 which reduces wear on wheel treads and craneways due to the self-lubricating effect of the material. Easy fitting and removal of the reduction gear is a result of the sliding fit of its hollow shaft on the travel wheel shaft. Both shafts are protected against corrosion. Crane geometry Excellent running properties including straight travel with little wear and minimum noise are the result of the perfect alignment geometry of all Demag overhead travelling cranes. To achieve this, the holes for the travel wheel bearings and the surfaces for mounting the crane girder to the end carriages are machined in one operation on special NC machine tools.
Hoist units Demag hoist units are designed to meet the requirements of the accepted European and other engineering and legislative standards. The design of the mechanical and electrical components is based on decades of practical experience. Demag sliding-rotor brake motors ensure loads are held safely even in the event of a power failure. Precise lifting and lowering of loads can be achieved by fitting a microspeed unit. Hoist units with load capacities of 1000 kg are fitted with load detectors as specified by the EC Machinery Directive with load monitoring to protect people, goods, the crane and supporting structure. Electrical equipment Functional reliability by contactor control of all movements. Easy operation via push-button pendants or joystick controls in the case of cab control. Orderly layout of the switchgear on mounting plates housed in steel casings. All connections of the flexible internal wiring are made with vibration-resistant terminals. A main contactor ensures the simultaneous cut-out of all drive motors. All Demag crane installations are supplied with binding circuit documentation, e.g. with the circuit diagrams divided into power feed and drive units.
Additional equipment Travel drives with digital frequency inverters make it possible to achieve high positioning accuracy by means of infinitely variable long and cross-travel speeds. Smooth acceleration and deceleration reduce load sway, thus guaranteeing gentle handling of the load. Load spectrum recorder to determine the remaining theoretical hoist unit service life to FEM 9.755. Information online On the www.cranes.demagcranes.com Internet site, an array of additional information on standard cranes has been made available for you via our planning consultant. Within a matter of seconds, you can design your own crane installation interactively which is tailored to meet your individual needs. Technical documentation is also provided on the TIP CD-ROM which is available upon request.
ZKKE overhead travelling crane with double-rail crab, maintenance platform and operator cab SWL up to 80 t Spans up to 35 m ZKKE overhead travelling crane with double-rail crab SWL up to 80 t Spans up to 35 m
36006-10
37661-9
The single-girder crane offers the advantage of a low dead weight. Low-headroom hoists provide good overall dimensions. Single-girder cranes are designed to be controlled from the floor. The power supply to the travelling hoist and the Demag DVS mobile control system are compact conductor line arrangements protected from accidental contact on box girder section cranes. Trailing cable arrangements are used on the profile section girder system.
Steelwork The steel structure is designed to DIN 15 018, Lifting Class 2, Loading Group 3 (other ratings available on request). The main girder and the end carriages are connected by high-tensile bolts. The hoist unit travels on the bottom flange of the main girder.
Long travel drives Maintenance-free drive units act directly on one travel wheel on each side of the crane, The travel drive, a Demag slidingrotor brake motor, guarantees smooth starting and allows a high number of starts and stops. The hard-wearing spheroidal graphite cast iron travel wheel has a taper-fit connection with the travel wheel shaft. This design is simple to service.
SWL t 1 1.6 ELKE (profile section girder) 2 2.5 3.2 4 5 1 2 EKKE (box section girder) 3.2 5 6.3 8 10
Hoist unit Hook path Operating speed Main lifting Creep lifting
up to 8m
up to 4.5 m/min
1:4 possible
4.6/14 m/min
10/40 m/min
up to 24
Rope hoist
Chain hoist: 1:4 up to 12.5 possible m/min up to Rope hoist: 52 m up to Rope 1:4, 1:6, 6.3 m/min hoist: 1:10 1 Am up to possible up to 8 m/min 4m up to 6.3 m/min
up to 14 m/min up to 16 m/min
10/40 m/min
37970-6
37173-10
Double-girder cranes have the advantage of low overall height as the load hook can almost always be raised between the two crane girders. Double-girder cranes can be equipped for cab or floor control. Crab control is prescribed for speeds higher than 63 m/min. Used in combination with a radio remote control system for higher long travel speeds. The cab or floor control unit can be in a fixed position on the girder, can travel with the crab or travel independently along the crane girder.
Cranes can also be controlled from a stationary control panel or by means or infrared or radio control. Automatic operation is also possible with appropriate equipment.
38381-3
40
up to 12.5 m/min up to 12.5 m/min up to 10 m/min up to 18 m/min up to 16 m/min 1 Am t up to up to up oos52em p s i bl 12.5 m/min 4m up to 9 m/min up to 8 m/min up to 6 m/min up to 6.3 m/min up to 5 m/min
5/20 m/min
10/40 m/min
Suspension cranes
36048-3
36379
36381-4
Underrunning cranes provide costeffective solutions and are particularly suitable for workshop and assembly applications. Favourable approach dimensions offer optimum utilization of the available space.
The drive and guide principle is simple, the carriages are fitted with direct drives and flanged travel wheels. Series-manufactured Demag components guarantee a high degree of availability.
Hoist unit Hook path Main lifting up to 14 m/min Chain hoist: 1 Bm up to 2m R op e hoist: 1 Am up to 4m up to 14 m/min up to 16 m/min up to 52 m up to 12.5 m/min possible up to 6.3 m/min up to 8 m/min up to 6.3 m/min Chain hoist: 1:4 possible Rope hoist: 1:4, 1:6, 1:10 possible Creep lifting
R op e hoist
Larger spans can be bridged by means of multiple suspension. Higher load capacities and operating speeds on request.
38290-1
36860 38290-1
They are the perfect solution for all areas in which handling performance is needed at frequently changing locations. The height and the width of the crane can be individually adapted to the relevant requirements. Features such as radio-remote control, frequency-regulated Indrive travel drives
manufactured in-house are available as options. Demag portal cranes of semi or fullportal design, single or double-girder models, safely handle your load. It is for example no problem to install Demag portal cranes in buildings of light design with walls that do not permit any
further loads. Portal cranes can also be installed as workplace or loading cranes under bridge cranes. This solution avoids waiting times, enhances workplace flexibility and increases the production performance per squared meter of building surface.
SWL
Hoist unit H ook path Operating speed Main lifting Creep lifting Cross travel speed Long travel speed
up to 24
up to 52 m
up to 12.5 m/min
Chain hoist: 1:4 possible rope hoist: 1:4, 1:6, 1:10 possible
rope hoist
10/40 m/min
up to 30
rope hoist
1 Am up to 4m
up to 52 m
up to 12.5 m/min
5/20 m/min
10/40 m/min
32
36148
37994-4
37601-27
Single-girder suspension cranes For three-dimensional, wide-ranging transportation. Low dead weight and suspension fittings for various structures allow cranes to be installed everywhere. Latching devices allow trolley transfer to monorails without having to deposit the load.
Double-girder suspension cranes For the same SWL, double-girder cranes allow wider spans than single-girder cranes. Travel drives available if required.
SWL 1) kg 80 12 5
Girder length m 3 6 8 10 3 7 10 4 7 11 4 7 9 5 8 4 7 6 5
Span m 2,85 4,65 7 7.6 2.75 6.1 7.6 3.7 5.9 8.5 3.5 6.2 8.75 4.6 7.5 3.65 6.75 5.4 4.2
Crane runway Dimen- KBK Suspension sion section distance loading H m kg ) mm 10 0 2.8 12 5 485 670 46 5 485 670 515 700 7 45 50 5 760 52 0 53 0 53 0 700 700 II II I II-L I II-L II 3.9 6 5 2.4 5 4.3 5.2 5 3.8 3,1 3.0 2.7 II II III III 1.1 0.7 0.65 1.3 1.3 19 5 3 45 375 304 440 6 45 6 80 760 965 117 0 13 7 0 142 0 17 0 0
1)
2 50
II-L II-L
50 0
10 0 0
16 0 0 2000 2 50 0 3200
17 0 0 2600 2600
2)
Intermediate load capacities, larger span dimensions and greater distances between suspensions on request. Customer must check load-bearing capacity of supporting structure.
37691-8
Slewing jibs and cranes are a cost-saving addition to integrated handling systems. There are also applications where only this type of equipment allows a particular handling problem to be solved. For example, in storage yards, on loading ramps or in buildings where other equipment cannot be installed because of the structural limitations. Slewing jibs and cranes are also frequently integrated in machinery.
37684-5
33676
Further information Pillar and wall-mounted slewing jibs and cranes Brochure 208 756 44 Technical Data 203 502 44
SWL kg 50 0 10 0 0 16 0 0 2000 3200 40 0 0 50 0 0 6300 80 0 0 10 0 0 0 up to 10,8 m up to 9 m up to 7,5 m up to 6 m up to 5 m up to 12 m WSK 180 SSK 270 SDK n x 360 Chain hoist or rope hoist Rope hoist: 1 Am up to 2 m Rope hoist SSK, SDK or WSK Chain hoist Chain hoist: 1 Am, 1 Bm, 3m as requested (up to 40 m as standard) up to 8 m/min Chain hoist: 1:4 possible Outreach m Slewing range Crane type Hoist unit Type FEM Hook path Main lifting Creep lifting speed speed
Hoist travel
Slewing
SDK
from 1600 kg up to 2000 kg electric manual or slewing electric travel mechanism recommended Rope hoist: 1:4, 1:6, 1:10 possible
Steel production Where safety has always been written with a capital S in the interest of people and processes, foundry cranes are available with 2 and 4 girders with crabs for transferring molten masses on both sides. For the safe handling of molten masses.
37393-2
Steel handling Storage, handling operations, orderpicking and working processes have to be completed reliably in steel handling. Special magnets, stacker-cradle spreaders as well as tilt-type magnets provide for safe and reliable handling of coils, long bar material and sheet metal. Linking processes The very high quality workpieces weighing up to 200 t for manufacturing turbines and generators are positioned right down to the last millimetre and are deposited safely. In addition, the crane is also fitted with a separate cantilever crab for performing auxiliary operations.
37531-3
37702-2
37596-1
10
38515-1
Bulk material A crane in automatic mode fitted with four rope grabs for handling sand, ferrocarbon and shreds of plastic in a cement works. Recycling High-availability cranes equipped with grippers serve furnaces manually, automatically, fast and reliably all over the world. Working under aggressive conditions is no contest for these cranes. Operating personnel can monitor work processes safely from a control station or cab.
Paper industry For manufacturing paper: Pivoting load bars always transfer stacks of paper reels in the correct position from the paper machine to the stretching machine. Intermediate storage available. For storing paper: Vertical paper reel storage allows for optimum space utilisation. Vacuum units guarantee gentle handling of paper reels, are space-saving and safe. Aviation industry Teleplatform installations for maintaining, overhauling and for applying the paint finish to aeroplanes can approach any position of the plane precisely and without difficulty. Maintenance personnel can walk on the spacious platform with anti-collision protective mesh fencing to prevent any damage to the plane.
37157-23
34270
33966
11
DK chain hoists
32337
Demag DK chain hoists are of functional design and modular construction. The design corresponds to the Calculation rules for series hoists of the association of European series hoist equipment manufacturers (FEM).
Small hook dimension C. Standard direct control. Three lifting speed variants. High lifting speeds, up to 25 m/min. Standard hook path 3 m, other hook paths also possible.
Size for 2/1 SWL
Ergonomically designed DSK control pendant. Renowned sliding rotor brake motor with new rotor-shaft connection, DKUN 1 featuring a cylinder rotor motor with separately attached AC brake. Choice of pole-changing motors: 1:4/1:6, or motors with one speed.
27787
Size DKUN 1-100 DKUN 1-125 DKUN 1-160 DKUN 2-160 DKUN 1-200 DKUN 2-200 DKST 2-500 DKUN 2-250 DKUN 5-250 DKUN 2-315 DKUN 5-315 DKUN 2-400 DKUN 5-400 DKST 5-1000 DKUN 5-500 DKUN 10-500 DKUN 5-630 DKUN 10-630 DKUN 10-800 DKUN 16-800 DKST 10-2000
FEM 3m 2m 3m 3m 2m 3m 1 Am 3m 1 Cm 2m 4 4 4 4 4 V1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1 4/1
Size for 1/1 reeving SWL kg 10 0 12 5 16 0 200 2 50 3 15 40 0 50 0 630 80 0 10 0 0 DKUN 1-100 DKUN 1-125 DKUN 1-160 DKUN 2-160 DKUN 1-200 DKUN 2-200 DKUN 2-250 DKUN 5-250 DKUN 2-315 DKUN 5-315 DKUN 2-400 DKUN 5-400 DKUN 5-500 DKUN 10-500 DKUN 5-630 DKUN 10-630 DKUN 10-800 DKUN 16-800 3m 2m 1 Am 3m 1 Cm 3m 2m 3m 1 Am 3m 1 Cm 2m 1 Am 3m 1 Cm 3m 2m 3m 8 9 9 8 9 8 9 8 8 8 8 8 8 8 8 8 8 8 Size FEM V1 8/2 8/2 8/2 8/2 8/2 8/2 8/2 8/2 8/2 9/2.2 8/2 9/2.2 8/2 9/2.2 8/2 8/2 8/2 8/2 14 14 14 Hoist speed m/min V2 14/3.5 14/3.5 14/3.5 14/3.5 25 25 25 V3 25/4 25/4 25/4 16/4
kg 200 2 50 3 15 40 0 40 0 50 0
7 7 7
1 Am 1 Cm 4 1 Cm 4
12,5 12,5/2
12,5 12,5/2
630 80 0
1 Cm 4 1 Am 4 3m 1 Cm 4
10 0 0
10 10/1,6
20 20/3.3
12 50 16 0 0
3 m 4,5 4,5/11 6,3 6,3/1,5 2 m 4,5 4,5/1,1 3m 4 4,1 4,1 4,1 1 Cm 4,5 2m 4 6,3 6,3/1,5
2000
6,3 6,3/1,5
DKUN 10-1250 1 Cm 4,5 4,5/1,1 2 50 0 DKUN 16-1250 1 Am 4 DKUN 20-1250 3200 40 0 0 50 0 0 DKUN 20-1600 DKUN 16-1600 1 Bm 2m 3 m 4,5 4,5/1,1 4 4/1 4/1 4/1
6,3 6,3/1,5
6,3/1,5
12
The quality of experience makes Demag technology what it is today. With the DC chain hoist and DR rope hoist, Demag Cranes & Components has achieved innovation in overhead materials handling, thus setting new standards. Plug and lift The new Demag DC-Pro chain hoist is ready for use: All connections are simply plugged in. Thus plug and lift becomes reality: Simply hook the folding suspension bracket into the trolley or suspension eye, plug in the connectors and the
hoist is ready to lift. The DC-Pro can be integrated into work processes flexibly and precisely and combines high productivity with smooth load handling. All inclusive: The all-in-one solution The new DC-Pro features essential functions for all types of applications, e.g. two hoist speeds, 24V contactor control and operating limit switches already in the standard version. At no extra cost. And a special advantage: The gearbox, brake and coupling work without the need for any maintenance for up to ten years.
39204-2
39042-2
DC-Pro chain hoist Load capacity kg 12 5 DC-Pro 1 DC-Pro 2 DC-Pro 2 2 50 DC-Pro 5 DC-Pro 5 DC-Pro 10 DC-Pro 10 DC-Pro 20 DC-Pro 20 Type Hoist speed V1 (m/min) 8/2 8/2 6/1,5 6/1,5 6/1,5 V2 (m/min) 16/4 12/3 12/3 12/3 2/1 4m 4m 1/1 5 or 8 4m Groups of mechanisms Reeving Hook path
Flexibly adaptable to any task The new DC-Pro chain hoist is available in two versions: as the DC-Pro chain hoist with a DSC control pendant and as the DCM-Pro Manulift for quickly handling loads with only one hand. A variety of proven load handling attachments facilitate optimum and flexible adaptation of the chain hoist to the task.
50 0
10 0 0 2000
Manulift DCM-Pro 80 DCM-Pro 1 DCM-Pro 2 DCM-Pro 1 DCM-Pro 2 DCM-Pro 2 DCM-Pro 5 8/2 8/2 8/2 16/4 16/4 12/3 4m 4m 2,8 4m 1/1 or 4,3
12 5
2 50
IP 55 enclosure, cyclic duration factor 60 % Intermediate load capacities are also available 13
DH hoist units
29086
24640
36345
Hoist units have always been recognised as high integrity materials handling components. Used in allareas of industry in more than 100 countries. With their low dead weight and compact dimensions, they can handle loads up to 100000 kg safely and economically. Hoist units are available for various SWLs, lifting speeds and hook paths.
The design complies with the Rules for the design of serial lifting equipment issued by the association of European series hoist equipment manufacturers (FEM) and is classified in Groups of Mechanisms to DIN 15020. Years of practical experience have gone into the mechanical and electrical design. Series production guarantees consistent quality.
Rope guide Of tough polyamide with lubricant aditive, high breaking strength. Pressure rollers mounted on anti-friction bearings. The two halves are easily assembled without special tools. Rope drum brake An extra brake for special safety requirements. Acts directly on the rope drum. Safety brake in the event of motor and gearbox failure; holding brake for handling molten loads. Integrated electrical equipment Newly developed, compact, mechanically interlocked contactors save space which can be used for additional electrical equipment. The new geared limit switch sets new standards for acurate switching points. Wire rope Demag hoist ropes offer a long service life and high safety, as long-term test have proved. Further information Brochure 20798744 Demag hoists units Technical Data 20334144 Monorail hoists 20334644 Double rail-crabs
Size for reeving 2/1 SWL kg 6300 10 0 0 0 12 50 0 16 0 0 0 20000 2 50 0 0 Size FEM Hook path m v1 D H 632 D H 10 50 D H 10 6 3 D H 2 0 80 D H 2 10 0 D H 2 12 5 1 Am 1 Am 1 Bm 2 Am 1 Am 1 Bm 12 ; 2 0 ; 40 ; 52 16 ; 2 4; 40 ; 51 16 ; 2 4; 40 ; 51 16 ; 2 4; 42 16 ; 2 4 42 16 ; 2 4 42 4 6.3 6.3/1 5 6.3 6.3/1 5 5/0.8 4 4/0.6 Hoist speed m/min v2 6.3 6.3/1 10 10/1.7 8 8/1.3 10 9/1.5 8 7.1/1.2 6,3 5.6/0.9
14
Optimised for crane applications, the new Demag DR rope hoist meets all the requirements for state-of-the-art hoists for tomorrows needs. Besides the space-saving design and particularly long service life, it also offers a higher lifting speed for faster handling rates comprehensive standard features at an attractive price.
38972-2-1
38962
Low headroom trolley without counterweight FEM Group 2 m+, 20% longer service life for the gearbox Greater efficiency thanks to increased hoist speeds Stepless cross-travel speed by inverter as standard Hoist motor brake system with new safety concept IP 55 enclosure, for operation under arduous conditions New rope anchorage for fast and easy rope change Bottom block with rope protection and handle recess for simple and reliable handling Operation by means of DSE8-R push button control pendant system or optional DRC remote control with the latest radio technology. Both control systems with proportional push button and microswitch elements for step or stepless control. Display for load, load range and operating status
information read out from control system is standard in both push button stations Central control unit with PCB technology and integrated frequency inverter for cross travel Reliable signal transmission thanks to CAN Bus technology Many options are already included in the software and are easily activated EKDR 3
202 R 125
39205-1
EKDR 5
197 R 145
EKDR 10
R5
R5
=
= =
2/1
m2 n2
2/1 m2 n2
4/1
m4 n4
4/1 m4 n4
420
100
515
480
515
165
200
270
Size
SWL t
SWL t
45
53
137,5 150
105 150
130 130
110
SWL t
1,6 1,25 1 2,5 2 1,6 5 4 3,2 12 ; 2 0 10/1,7 2 - 18 2 - 25 12 ; 2 0 12/2 18/3 2 - 25 12 ; 2 0 12/2 18/3 2 - 25
3,2 2,5 2 5 4 3,2 10 8 6,3 6 ; 10 5/0,8 1-9 1 - 12,5 5 4 3,2 5,8; 11,35 10/1,7 2 - 18 2 - 25 6 ; 10 6/1 9/1,5 1 - 12,5 6 ; 10 6/1 9/1,5 1 - 12,5 -
DR 3
DR 5
D R 10
3 m/M 6 4 m/M 7
15
38285
38283-1
Manually actuated DSE control pendants are used for contactor controls for machinery, however, preferably for the control of hoists and conveying systems from the ground. The pendants feature a curved housing design for ergonomic handling with a naturally comfortable posture.
Easy to install. Printed circuit board with central connection arrangement, no internal wiring in the control pendant enclosure Switching elements feature plug-in connections which require no tools. An LCD display can be fitted to display the load
Identification plates
Size
Part no.
Switching elements fitted Qty Size ESE N ESE 1 ESE N ESE 2 ESE 1 ESE N ESE 2 ESE N ESE 2 ESE 2 BE 1) ESE N ESE 1 ESE N ESE 2 ESE 1 ESE N ESE 2 ESE 1 ESE N ESE 2 ESE 1 ESE 2 BE 1) ESE N ESE 2 ESE N ESE 2 ESE 2 BE 1)
Weight kg
DSE 8 P11 DSE 8 P21 DSE 8 P22 DSE 8 P22 BE DSE 8 P111 DSE 8 P211 DSE 8 P212
Emergency stop
DSE 8 P212 BE
7 7 2 587 44
Emergency stop
7 7 2 588 44 7 7 2 589 44
1 2 1 1 1 1 2 1 1 1 1 3 1 1 2 1 2 1 1 1 1 1 1 3 1 1 2
Special switching elements can also be fitted in the 16 mm diameter openings. ESEN switching element (emergency stop) with positive opening of the NC contacts Positive opening of the interlocking contacts in the switching elements prevents simultaneous actuation of motions in opposite directions Enclosure of high-quality thermoplastic which is highly resistant to impacts Protective insulation to VDE 0100 part 410, section 6.2 Actuating paths and forces to DIN 33401, retention force < 8 N IP 65 enclosure to DIN VDE 0470 T.1 as standard Enclosure non-flammable and resistant to fuels, saltwater, grease, oils and lyes Permissible ambient temperatures: rubber and thermoplastic parts 25 C to + 70 C Strain relief by Polyamide-sheathed wire rope or cable with strain relief feature (2 TY cable) Improved resistance to impacts thanks to an elastic cover
0.75
0.75 0.75
1)
16
37224-4
RC-10 remote for wireless control of cranes, shuttle cars and other machines. As a special feature, the RC-10 remote control unit has the facility for variable frequency operation: After switching on the remote control unit or by pressing the buttons on the transmitter, the receiver looks for the transmitter within the available frequency range: The operator can change the transmitter frequency at the press of a button; 67 transmission channels are available in total. Benefits: In built-up areas there is an increasing use of frequencies. A unit with variable frequency operation offers the best conditions for interference-free transmission and reception.
Hand-held transmitter: Ergonomic hand-held transmitter with adjustable strap Transmitter output approx. 10 mW; range approx. 100 m 10 buttons of which 6 are 2-stage Optimum safety ensured by electronic key Hand-held transmitter can be fixed to walls with integrated inductive charging equipment (IP65) Supply voltage of the hand-held transmitter via NiMH rechargeable battery block with plug-and-socket device, 100% cadmium and mercuryfree Battery capacity sufficient for 4 hours of continuous operation or single-shift operation with 50 % CDF Rechargeable battery condition indicator via LEDs, warning against discharged battery via LEDs and audio signals Transmitter enclosure IP65 Transmitter weight including battery approx. 500 g
37224-5
33251
Further information Brochure 208 359 44 Technical data 214 376 44 Receiver
Receiver: IP 65 plastic enclosure Easy maintenance design, thanks to plug-in cards Antenna integrated into enclosure Relay outputs Automatic frequency search Ambient temperature from 20 to + 70 oC Postal approval for many countries.
Hand-held transmitter
309
I/O
Lower Left Backwards 1. St: Signal 2. St: Check limit switches Special function 1
Lift Right Forwards Stop Special function 2 Parts list for RC-10: complete set (order no. 772 970 44) 1 1 2 1 1 1 1 1 RC-E 10 receiver 42-230 V 50/60 Hz RC-H 10 hand-held transmitter Rechargeable batteries (6 V) Charging unit (battery, 230 V 50/60 Hz) Operating instructions Coding label for hand-held transmitter (RC-H 10) Coding label (black and white) Coding label (7 segments, yellow)
181
Transmitter on display
12
17
Load detectors
Efficient production requires all hoists to be working to capacity. The EC Machinery Directive stipulates overload protection for the design. Reliable operation over the whole load range, even under arduous conditions. Mechanical load detection MGS load link with mechanical microswitches and MKA-2 electronic evaluator for overload protection and overload cut-off. Maximum switching point deviation 2.5 %, after 2 x 106 load cycles.
Load spectrum recorder Relevant legislation in many countries stipulates that the remaining safe working period (SWP) has to be determined. WLK-1 or FWL load spectrum recorders make it easy to calculate the remaining service life accurately. Electronic load detection Carrier link with strain gauge bridge, FGB frequency generator and FAW-1 frequency evaluator for overload protection and overload cut-off. The electronics provide setpoint load limitation, summation measurement and hoist motor cut-off in the case of slack rope. An optional feature is a digital load display which can be used for assessing the approximate handling rate of an installation. Three-figure digital display, with a choice between Type ANZ-1 in the DST control pendant, Type ANK-1 in the drivers cab, or ANG-1 large format display (character height 120 mm).
34549
25494
36717
Further information Load detectors on rope hoists Brochure 207 424 44 FGB-1(2)/FAW-1/FWL load detector Description and instructions 206 880 44 MGS/MKA-2 load detector Description and instructions 206 689 44
Operation with Dematik FGB/FAW-1 Overload cut-out In the case of hoist units without creep lifting, dynamic forces make it difficult to measure the load exactly. The rotating masses of the drive require a certain braking time before stopping. As a result, the load may be lifted off the ground, depending on the braking time, the weight of the load, the WK2 and the elasticity of the supporting structure, or a higher load may occur. After cut-out, only lowering is possible. Overload protection After energising the main hoist, the weight of the load is measured continuously via the tensile force on the rope as the load is lifted. If the load is < 12.5% of the nominal load, the hoist runs up to the main lifting speed. If the load reaches 12.5%, the hoist is automatically switched to creep lifting speed and the measuring period TM starts automatically. If, during the measuring period, loads which are > 110% of the nominal load are reached, creep lifting is also switched off and only lowering is possible. With loads which are > 12.5% < 110%, the main lifting speed is switched on again at the end of the measuring period.
% 110 100
Load
110%
12,5 0
Time
Creep lifting
0 TM
Time
Time
18
Easily fitted to hoists, roller doors, lifting platforms, rail-mounted carriages, telescoping mechanisms, etc., also to existing equipment. The geared limit switch is maintenancefree. Simple and infinitely variable setting of the switching points for all directions of movement using a screwdriver.
The maximum deviation from the switching points, once set, is no more than 2 on the output shaft over the complete life of the switch, even when usingthe whole range of adjustment. A counting mechanism is fitted as standard for recording the operating hours e.g. for maintenance purposes. There is provision for the installation of an electronic pulse generator for additional monitoring functions. Geared limit switches are available in two designs: either of closed (DGS-G) or of open design (DGS).
24622
24624
Further information DGS/DGS-G geared limit switch Brochure 208 031 44 DGS/DGS-G geared limit switch Description and information 206 462 44
DGS 3
Drive shaft
Mechanical data Transmission ratio i = 142 or 318 Useful revolutions = 140 or 315 (on output shaft) Run-on revolutions of output shaft = max. 1.3/2.9 Actuating speed, rpm = max. 500 Infinitely variable adjustment of cam discs Ambient temperature C 25 to +75 Service life of 5 x 106 revolutions of drive shaft Enclosure: DGS IP 00 DGS-G IP 65
Limit switch also available with 4 switching elements (DGS 4); length shown in brackets applies
Electrical data 3 (4) SEG switching elements, each with 2 NC contacts and positive opening Utilisation category AC 11 according to VDE 0660 Ith 2 = 16 A; Ui = 600 V ~ C
DGS-G
Ue Ie
220 6
3 80 6
50 0 4.5
19
23759
37602-8
36381-6
KBK trailing power supply line system The KBK crane construction kit is also highly suitable for building your own power supply systems. Round or flat cross-section trailing cables can be used to supply power to electrical equipment on monorails and cranes.
The profile sections can also be used for building small handling systems. The trolleys require no maintenance and run quietly inside the rail section where they are protected from corrosion. The cable trolleys have load capacities of upto 100 kg.
Power supply type Profile section material Voltage max. (V) Conductor cross-section (Cu/mm) Cont. current IN at 100% CDF (A) Number of conductors Ambient temperature max. continuous (C) Suspension distance max. (mm) Bending radius min. (mm) Mounting position Enclosure type for horizontal mounting Cable trolleys Voltage U max. (V) Travel speed (m/min) Load capacity max. (kp)
K BK 0 AL
K BK 25 ST
K B K 10 0 ST
dependent on round or flat cable type dependent on round or flat cable type dependent on cable cross-section dependent on cable type 20 to + 70 up to 5000 10 0 0 7 50 horizontal dependent on cable type 6 50
Further information KBK 0, KBK 25, KBK 100 power supply lines Technical data 202 617 44
Profile sections
KBK 0
28 28,5
KBK 25
50,5
KBK 100
50,5
20
40,5
DKK
37371-1
13001
Compact Line DCL Compact conductor lines for 4 to 7 poles. IP 23 or IP 24 high protection against accidental contact with sealing lip. Screw connections for reliable longterm power supply. Integrated expansion compensation, no special elements for thermal expansion compensation needed. Outstandingly easy to install; all components are supplied pre-assembled. Simple replacement of current collector trolleys or complete straight sections.
DKK compact conductor lines Space-saving power supply lines for 4 or 5 poles. High thermal and mechanical strength is provided by the aluminium enclosure. High electrical safety with separate insulators. Split enclosure provides easy access to the conductors. Safety busbar line (IP 23 protection against accidental contact) DEL single conductors High electrical safety due to large spacing between conductors. Simple installation thanks to prepared assemblies. Easy to maintain: conductors and current collector arms are easily visible. Variety of suspension possibilities. Proximity switches can be fitted. Curve sections possible from 500 mm radius.
D KK Al u 1 or 4 DCL PVC 1 or 4 24 690 V ~ max. 4 7 poles 10 , 15, 2 5, 3 8, 56 - 30 to + 70 80 0 2000 IP 23 (24)
DEL
25221
Further information DCL brochure 208 859 44 Technical data 202 617 44 DKK brochure 202 540 44 Technical data 206 000 44 DEL brochure 208 019 44 Technical data 202 673 44
DEL 660 40 6 10 0 D KK 50 0 40
2)
Contuctor 2) Enclosure material Standard lengths, m Voltage Number of conductors Conductor crosssection C u/mm Ambient temperature C Minimum curve radius (mm) Suspension centres, max. mm Type of enclosure (with sealing lip)
Current collector trolley 2) Voltage max. (V) Load at 100% CDF (A) Max. connecting cable cross-section mm (A) Fuses max. (A) Max. travel speed (m/min)
DCL 690 40 6
2)
1)
40 0
Fine strand connecting cable in corrugated tube with PG 16 or 21 screw fitting. Connection cross-section for 1,5 mm control conductor. 2) With profile suspension
1)
21
37851-2
Demag DFW-L travel units for overhead travelling cranes are high-quality components for materials handling and general engineering requirements. Ofproven design, efficient and reliable, they are used as travel units for steel structures in crane and hoist applications and related designs in the mechanical engineering sector. DFW-L travel units are complete, driven rail-mounted travel units and can be connected direct to load-bearing structures.
Demag travel units make your installations efficient and reliable Proven design for most arduous operating conditions Various sizes, suitable for all necessary output requirements Pole-changing motors for travel speeds up to 12.5/50.0 m/min Indrive travel drives for frequency-regulated travel motions up to 80.0 m/min Changes in track gauge can be accommodated using interchangeable spacer elements Friction bearings lubricated for life, with large bearing distance to accommodate horizontal forces
We offer the following mounting combinations to meet your design needs: Travel unit with a side connection, e.g. side crane girder connection (standard) Travel unit with a top connection, up to DFW-L 200 (option) We guarantee comprehensive consultation with our specialists already at the project stage. After the unit has been put into operation, our world-wide after-sales service ensures constant availability of your installation.
2 50 0 , 3 150 , 40 0 0 2 846 , 3 446 , 43 46 2 50 0 , 3 150 , 40 0 0 2 89 0 , 3 540 , 43 9 0 2 50 0 , 3 150 , 40 0 0 , 2 9 7 5, 3 6 2 5, 447 5, 42 0 0 , 50 0 0 46 7 5, 547 6 3 150 , 40 0 0 , 3 7 3 5, 4585, 450 0 , 50 0 0 50 85, 5585
22
Innovative series-produced assemblies for travel units in materials handling and general engineering applications
36755 36753
The Demag DRS wheel block system offers innovative solutions to meet increasing demands for greater efficiency and improved travel drive features in the form of excellent quality and outstanding functional reliability. The housing, enclosed on five sides, protects the travel wheels from external mechanical influence. The housing is made of high quality, corrosion-resistant, pressure or gravity die-cast aluminium provided with a powdercoating up to 90 m thick. From size 250, the enclosure is a spheroidal graphite iron casting with machined connecting surfaces. Only complete drive units are able to provide the solution to complex drive requirements, all parts from the travel wheel, housing and connecting arrangement to the gearbox and motor are all fromthe same modular system.
The patented asymmetrical housing eliminates the need for time-consuming removal and realignment of top-mounted wheel blocks when travel wheels have to be replaced. The housing remains connected to the installation. Special flywheel drive with cylindricalrotor motor for smooth starting, optionally also with asynchronous conical sliding-rotor motors for controlled drive requirements. Compact travel drive with splined journal shaft for direct transfer of the drive torque. Patented integrated torque bracket with wide degree of freedom for varied connection possibilities for AM type offset gearboxes.
36754
37397-2
Travel wheel Wheel block dia. weight mm kg 112 12 5 16 0 200 2 50 3 15 40 0 50 0 7.3 9.9 18.3 35.7 62 117 201 3 52
Further information Brochure 208 724 44 Travel unit components: DRS wheel block system, KEM travel units Technical data 203 352 44 23
MPW crab
38546-7
38546-1
38546-8
Our multi-purpose winches (MPW) are used in cranes designed for a wide array of different industries. Their flexibility and the combination possibilities of individual components in the various model series mean that they can cover a broadly based performance spectrum while largely avoiding interface problems.
Further information Modules for the Demag Process Crane Brochure 208 997 44
Advantages of the MPW crab: Crab frame of welded steel construction Weight-optimised and torsionally rigid Travel wheels extensively wear-free Rugged, proven corner bearing construction Crab frame accessible with toe guards and railings Fully equipped, assembled, and supplied just in time. With this ready-to-connect module, you can avoid both delivery time and interface problems. The modular design means that the crab can be shipped in a container.
And all the motors and components are individually tested for functional integrity. So you get an MPW winch crab, assembled in accordance with largebatch manufacturing principles, with the following benefits: Same travel unit technology as that employed for the crane travel units Bolted transverse member Minimum assembly work Few interfaces (drum, gearbox, motor, brake all one unit) Crab frame jig-welded Modular construction
Optimised crane approach dimensions flexibility thanks to load capacity ranges in the corresponding rope reeving arrangements.
24
38315-21
37238-1
38204-4
Demag travel units are used for railguided transport applications. They consist of the non-driven RN wheel set and a driven RAM wheel set featuring a gearbox and motor.
Demag travel units are not only used in the crane and materials handling sector, but also for related mechanical engineering requirements. All sizes are suitable for corner-mounting arrangements.
38173-3
Wheel sets
RAE, driven
RNE, non-driven
Further information Brochure 208 843 44 Travel unit components: DRS wheel block system, KEM travel units, DZW position meauring system Technical data 203 352 44
RAE/RNE
25
Service
Demag offers and provides the appropriate for the particular application. We give our customers the certainty that their materials handling facilities are safe and operate with maximum availability. Our service is only provided by qualified and experienced service engineers that we constantly keep up to date with the latest standards, recommendations and regulations. Our aim is to ensure that the right measures are taken at the right time for you. This enables you to concentrate on your business.
Worldwide presence outstanding materials handing service As a successful and competent supplier of cranes and hoists as well as storage and conveying systems and a comprehensive service we help you to meet your production and delivery commitments. To do this, we have developed the most closely-knit service network in the industry. Your benefit 24-hour availability Short response times Comprehensive service organisations Qualified and competent service personnel
Certainty you can be sure Whatever needs to be done, we will carry out the necessary measures for your cranes and hoists as well as storage facilities and conveying systems at the right time. You can be sure that you meet the legal requirements and the maintenance and inspection intervals are not exceeded your operating personnel work in safety with the best possible accident protection availability and smooth operation are guaranteed downtimes are reduced to a minimum the operating costs are always within your budget Your benefit You can rely on the ability to meet legal requirements Your facility operates safely and with minimum downtimes Costs are minimised, since there are no follow-up costs Systematic accident prevention and reduced absenteeism due to injury, resulting in simplified personnel planning Reduced personnel costs
26
Service
37966-6
Availability your needs are met Your installations must be available when they are needed. If you want to fulfil your commitments and meet your needs, we are the right service partner for you. We tailor our services to meet the needs of your processes and factory working times. With preventive maintenance and by eliminating problems in good time, we help you to meet your targets:
Maintaining and increasing your assets enhanced facilities have added value Whatever your company does, from time to time you will almost always have to
Your benefit
change production and manufacturing processes change locations allow for new operating conditions consider environmental factors and energy consumption requirements
Short downtimes On-call standby with an appropriate response time Systematic problem analysis
Your benefit
Avoid downtimes and loss of production capacity Avoid recovery times and costs Avoid quality checks Avoid liability risks, e.g. financial penalties
With the right measures, the value of materials handling facilities an not only be maintained, but even increased. Adapting facilities to accommodate new technologies guarantees the further utilisation of the installations, improves operation and facilitates maintenance measures. Modernisation measures of this kind can usually be carried out easily and efficiently. By employing our teams of specialists, downtimes can be largely avoided. And as you would expect, we guarantee the measures and work carried out to ensure that the value of your assets is maintained for a long time.
Facilities adapted to accommodate new technologies Greater facility utilisation More effective operation Effective maintenance Higher productivity Easier and fast implementation of modernisation measures Longer service life at a higher level thanks to regular and correct measures Efficient cost planning and coordination of the measures in line with the available budget
37530-20
27 3
Quick quote
To your Cranes Consultant Demag Cranes & Components (Middle East) FZE P.O. Box 16852 Jebel Ali, Dubai, United Arab Emirates
Please send an offer to: Company Business sector P Box/Street .O. Town or city/post code Contact Telephone Telefax
mm
mm
mm
kg
Additional information
Crane runway already available? Yes Crane runway length in m Runway rail No, please offer Span in m
Further wishes
Power supply already available? Yes, trailing cable Yes, busbar line No, please offer Please send an offer We have further questions, please call us.
mm
Quick quote
To your Cranes Consultant Demag Cranes & Components (Middle East) FZE P.O. Box 16852 Jebel Ali, Dubai, United Arab Emirates
Please send an offer to: Company Business sector P Box/Street .O. Town or city/post code Contact Telephone Telefax
Suspension crane
mm
mm mm
mm
mm
kg
Additional information
Crane runway already available? Yes Crane runway length in m Runway rail No, please offer Span in m
Further wishes
Power supply already available? Yes, trailing cable Yes, busbar line No, please offer Please send an offer We have further questions, please call us.
Headquarters: Demag Cranes & Components (Middle East) FZE P.O. Box 16852 Jebel Ali, Dubai, United Arab Emirates
Demag Cranes & Components (Middle East) FZE P.O. Box 16852 Jebel Ali, Dubai, United Arab Emirates Phone +971-4-8837784 Fax +971-4-8836861 E-mail [email protected] www.demagcranes.com
301104 EN/VAE
200 245 45
701 IS 100