SERVILINK ENGINEERS PVT. LTD., VADODARA 390 010.

LIST OF COMPONENTS USED FOR BATTERY CHARGING EQUIPMENT TYPE : 48V/70Amp. Float cum Boost Battery charger Client : BHARAT HEAVY ELECTRICALS LIMITED.. P.O. NO. : 311P156 & DT.:03/10/2011. Project : HNPCL 400KV SYARD VIZAG 2X520 MW. Consultant : MOTT MACDONALD, NOIDA.

Rev. : 01
Legend (1) Switch : SW1 SW2 * SW3 * SW4 SW5 SW6 * SW7 * SW8 * SW9 * SW10 SW11 * DLS * AC Voltmeter selector switch 3 Pole ON/OFF type DC rotary switch (Battery isolation) 3 Pole ON/OFF type AC rotary switch (AC I/P Isolation) 1 Pole ON/OFF type cam switch (Charger ON/OFF) 1 Pole ON/OFF type cam switch (Cubicle lamp) 1 Pole ON/OFF type cam switch (Space heater) AC socket with switch 2 Pole Three way no off type cam switch (F/M/B Selector) 2 Pole Two way no off type cam switch (A/M Selector) 2 Pole three way with off type cam switch (DC Voltmeter) 2 Pole ON/OFF type DC rotary switch (DC O/P Isolation) Door Limit Switch 10 Amp. 100 Amp. 16 Amp. 10 Amp. 10 Amp. 10 Amp. 5Amp. 10 Amp. 10 Amp. 10 Amp. 100 Amp. --1 1 1 1 1 1 1 1 1 1 1 2 Description 48V/70A, Float cum Boost Battery charger Rating Qty

(2) Fuse & Fuse Holder : FS1-3* FS4-6* FS7 * FS8 * FS9-14* FS15 * FS16-17* FS18-19* FS20-21* FS22-24* FS25-26* HRC type fuse link with suitable fuse fitting (AC Voltmeter) HRC type fuse link with suitable fuse fitting (AC I/P) HRC type fuse link with suitable fuse fitting (Contactor coil) HRC type fuse link with suitable fuse fitting (Space Heater) yp g( p ) TIA type HRC fuse link for SCR Protection HRC type fuse link with suitable fuse fitting (Capacitor) HRC type fuse link with suitable fuse fitting (DC Voltmeter) HRC type fuse link with suitable fuse fitting (DC O/P ) HRC type fuse link with suitable fuse fitting (48V DC Auxi. Supply ) HRC type fuse link with suitable fuse fitting (Battery fuse ) HRC type fuse link with suitable fuse fitting (240V AC Auxi) 2 Amp. 16 Amp. 2 Amp. 2 Amp. p 50 Amp. 25 Amp. 2 Amp. 80 Amp. 4 Amp. 100 Amp. 6 Amp. 3 3 1 1 6 1 2 2 2 3 2

(3) Meter : (Deflection : 90, Size : 96 X 96 sq. mm, Accuracy class:1.5) VM1 VM2 AM1 AM2 AM3 SCR1-6 * D1 * BD1 * BD2 * Moving Iron type AC Voltmeter to read AC input voltage of charger Moving coil DC Voltmeter to read DC output voltage of charger, load and battery. Moving coil type DC Ammeter with external shunt to read DC o/p current of the charger. (SHUNT : 100A/75mV) Moving coil type DC Ammeter with external shunt to read Discharge/Charge current of the battery.(SHUNT: 100A/75mV) Moving coil type DC Milli Ammeter to read earth leakage current SCR complete with RC network and K3 type heat sink Free wheeling diode with K3 type heat sink Charger blocking diode with K4 type heat sink Battery tap diode with K4 type heat sink 0-500V AC 0-100V DC 0-100A DC 100A DC 100mA DC 51Amp/1200V 61Amp/600V 100Amp/600V 100Amp/600V 1 1 1 1 1 6 1 1 1

(4) Diode/SCR :

(5) Contactor & Thermal O/L Relay : CON1-2* CON3 * CON4 * O/L1 * AC auxi. contactor with 415V AC Coil & 2 NC auxi. Contact(AC11) AC mains Power contactor with 415V AC Coil. & 1 NO+1NC auxi. Contact DC Power contactor interlocked with AC Contactor with 48V DC Coil. Contactor mountable type Thermal Overload Relay. 4 Amp. 12 Amp. 45 Amp. 10.47 Amp. 2 1 1 1

(6) LED type lamp : (Size : 22.5 mm) LP1-3 LP5-6 LP5 6 AC mains `ON' indicating LED type lamp (R + Y + B) Charger DC O/P 'ON' in Boost/Float mode indicating LED type lamp (R+G) Ch i B t/Fl t d i di ti t l (R G) Page 1 240V AC 48V DC 3 2

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Legend (7) Cubile Lamp : LP4* Cubicle lamp with holder

Description

Rating

Qty

240V/20W

(8) Potentiometer : RV1 RV2 RV3 Charger output current adj. pot for auto Boost mode. Charger output adj. pot. for manual mode. Charger output voltage adj. pot for auto Float mode. 10K/3W 10K/3W 10K/3W 1 1 1

(9) Capacitor : FC1 * Filter condensor bank 4700mfd/100V 3

(10) Resistance : RB1 * (11) Relay : RL1* RL2* RL3* RL4* RL5* RL6* RL7* RL8* RL9* Two change over 48V DC relay with socket (Load DC O/V) Two change over 48V DC relay with socket (Load DC U/V) Two change over 48V DC relay with socket (Earth Leakage) Two change over 48V DC relay with socket (Battery fully Charged) Two change over 48V DC relay with socket (Semicon. Fuse fail) Two change over 48V DC relay with socket (Charger fail) Two change over 48V DC relay with socket (DC O/P Fuse fail) Four change over 12V DC relay with socket (F/B selection) Two change over 240V AC relay with socket (A/M selection) 5 Amp. 5 Amp. 5 Amp. 5 Amp. 5 Amp. 5 Amp. 5 Amp. 5 Amp. 5 Amp. 1 1 1 1 1 1 1 1 1 Bleeder resistance 500E/50W 1

(12) Transformer and Choke : TR1 * TR2* TR3* TR4* CH1 * Double wound impregnated naturally air cooled 3-Phase mains Transformer Control Transformer (415V/15-0-15V) Control Transformer (230V/15-0-15V)(Auto C/O) Control Transformer (Pri : 415V AC Sec : 240V AC) AC, Filter Choke 6.2 KVA 15VA 15VA 500 VA ---1 1 1 1 1

(13) Transducers * : S1 S2 S3 S4 (14) Shunt : SH3 Shunt for measuring purpose 100A/75mV 1 Load Voltage transducer, input : 0-100VDC, out put :4-20mA, Auxiliary supply 48V DC Load Current transducer, input : 0-75mV DC, out put :4-20mA, Auxiliary supply 48V DC Battery Current transducer, input : -75-0-75mV DC, out put :4-20mA, Auxiliary supply 48V DC Battery Voltage transducer, input : 0-100VDC, out put :4-20mA, Auxiliary supply 48V DC 0-100VDC 0-75mVDC 0-75mVDC 0-100VDC 1 1 1 1

(15) Space Heater with Thermostate : SH,TH * Spaceheater with Thermostate 240V, 80W 1

(16) Annunciator : Annun. Microprocessor based 8 Point window type annunciator with test, accept and reset push button & with common audiable alarm & individul fault indicating LED.
TERMINAL DETAIL 415V, 3 Phase 3 wire AC input Terminal for incoming power supply (R, Y, B) DC output Battery Terminals (+VE, +VE, -VE) TO DCDB Terminal Control Terminal for Remote Annunciation Control Terminal for Transducer

48V DC

TB1 * TB2 * TB3 * TB4* TB5 TB5*

(ELMAX) CBT110 (ELMAX) CBT110 (ELMAX) CBT110 CSTM 2.5 Elmax CSTM 2.5 Elmax El

3 3 2 2 8

NOTE : * INDICATES COMPONENTS MOUNTED INSIDE THE PANEL. Page 2

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SERVILINK ENGINEERS PVT. LTD., VADODARA 390 010.

TYPE:48V/70Amp.FloatcumBoostBatterycharger Client:BHARATHEAVYELECTRICALSLIMITED. P.O.NO.:311P156&DT.:03/10/2011. Project:HNPCL400KVSYARDVIZAG2X520MW. Consultant:MOTTMACDONALD,NOIDA. Rev.:01

Sr. No.
1 2 3 4 5 6 7 8 9 10 11 12 13

Item
Switch Fuse Meter Diode/SCR Contactor & over load relay LED type Lamp Potentiometer Capacitor Resistance Relay Transformer & Choke Annunciator Transducers

Make Kaycee/Salzer/Vaishno C&S/Siemens/Hemvin/GE/Busmann AE/meco/DIP/Rishabh Naina/Universal/Hirect/Semikron C&S/Siemens/L&T/Schneider/ABB/S+S Precifine/Teknic/Siemens/Vaishno Pankaj/Potel/Vaishno Alcon/Sharda Stead/Sure PLA/OEN/Paramount/Salzar/AB/Omron
Servilink (Our own make) Servilink

AE/Pantech/Rishabh/meco/Elster

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