CPP Overview
CPP Overview
CPP Overview
rev. 8f
TABLE
OF
CONTENTS
Corporate and Divisional Review Operations & Facilities Overview Production Pl P d ti Planning System i S t Quality Certifications Machining Capabilities Processing Capabilities g p Skinning Capabilities Appendix I: Sample Parts
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* Years at CFI includes experience at legacy companies for Chris James and Robert Foster ** Former VP of Operations for the PAC-Industry facility
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Building
Industry Dynamics: Highly fragmentedthousands of participants 25-30 significant competitors Objective: Achieve economies of scale to cover fixed costs and overhead Capture core customers Achievements: Achieved $6 million in revenue in less than 5 years
Broadening
Industry Dynamics: Significant industry consolidation 5-6 significant competitors Objective: Expand capabilities and processes to establish strategic footprint Achievements: Executed strategic acquisitions to add complementary capabilities and processes Achieved $81 million in revenue by 2004
Evolving
Industry Dynamics: Customers looking for suppliers to manage entire manufacturing process Consolidation of supply base Objective: To become a dominant total solutions provider
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1991
1993
1994
1996
1997
1998
1999
$34 mil
2000
$70 mil
2004
2005
2006
2007
2008
$2.0 mil $4.5 mil $6.1 mil $10.6 mil $14.1 mil $17.5 mil
$86 mil $106 mil $138 mil $178 mil $230 mil (est.)
ACQUISITION TYPE
Investment Casting
Cores
Investment Casting
Four Star
GE Shell
PAC
Crown
Teledyne
Citation
Hitchcock
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One of the largest manufacturers of highly engineered small-to-large components and sub-assemblies for aerospace and defense sub assemblies applications Broadest and most diverse product offering in the industry Capable of providing investment castings (air and vacuum) vacuum), precision sand castings, permanent mold castings, machining, finishing and sub-assembly
Diverse customers and platforms Our eight fully integrated facilities in Southern California (City of Industry, Cudahy, Pomona, Port Hueneme, Rancho Cucamonga), Minnesota (Minneapolis) and France (Lourdes, Chteauroux ) offer design to machine-complete services machine complete Long-term relationships with stable, blue-chip customer base Increasing bookings and new tooling awards $230 million in projected 2008 sales, of which 30% represent parts delivered machine complete by approximately 2,000 employees Exceptional performance record and delivery reliability
Exhaust Outer Guide Vane (OGV) Investment Casting, Steel 39 diameter x 12 height
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GERMANY U.K. CANADA FRANCE SPAIN ITALY U.S. ROMANIA ISRAEL CHINA INDIA SINGAPORE TAIWAN POLAND SWITZERLAND TURKEY S. KOREA JAPAN
BRAZIL
SOUTH AFRICA
AUSTRALIA
CPP has a diverse c stomer base consisting of both domestic and di erse customer base,
Airbus Bell Helicopter/Textron Boeing General Electric Hamilton Sundstrand Corporation Honeywell International, Inc. International Inc Lockheed Martin Corp. Pratt & Whitney Canada Rolls-Royce Group Spirit Aerosystems Vought Aircraft Industries, Inc.
Commercial Military/Helicopter Military/Commercial Commercial Commercial Military/Commercial Military Military/Commercial Commercial Commercial Military
A318, A319/320/321, A330, A340, A380 V-22, 609, ARH 737, 747, 777, 737 747 777 787 T700, CT7, CF34-38, LM6000 A320/A321, 777, 737, CFM56, Trent 1000 Various F-16, F-22, F-35, Missiles PW206/PT6ACE/PW625/PW308C/PW535 BR715, Trent 1000, Land-Based Turbines 737, 777, 787 C-17 Page 11
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Customer Base
Value-Added Capabilities
Investment Castings
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CPP distinguishes itself from its competitors by delivering the broadest and most diverse product offering in the industry
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Sand Casting
Cudahy Operation C d h O ti Dry sand, green sand,
Machining/Assembly
Pomona Operation CNC and conventional
machining Small to large sizes Ferrous and non-ferrous alloys y Chemical milling Protective coatings Paint Assembly and kitting
investment casting Medium to large sizes (48 (48 cube) Air melt alloys Rapid Prototyping Capabilities (SLA/SLS)
lbs.) lbs ) Aluminum and magnesium alloys In-house tool design and fabrication In-house solidification modeling
light metal alloy investment casting Small to large sizes (40 cube)
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100,000 sq. ft. on five acres , q Aluminum alloys Pour weights up to 300 lbs. and
sizes up to 40 40
Employs approximately
140 employees
Cudahy Operation 8333 Wilcox Avenue Cudahy, CA 90201 (323) 773-2363 (323) 562 3174 FAX 562-3174
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Pomona Operation ( (Corporate Headquarters) p q ) 4200 West Valley Boulevard Pomona, CA 91769 (909) 595 2252 595-2252 (909) 594-2891 FAX
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Minneapolis Operation 8701 Harriet Avenue South Minneapolis, MN 55420 (952) 881-1000 (952) 887 7858 FAX 887-7858
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70,000 sq. ft. Aluminum and steel alloys Pour weights up 200 lbs. and sizes up to 18 Operating over 30 years p g y Fully integrated facility with engineering, tool manufacturing, heat treating and nondestructive testing capabilities (penetrant, magnetic particle and x ray) x-ray)
Consolidated Precision Products
Port Hueneme Operation 705 Industrial Avenue Port Hueneme, CA 93041 (805) 488-6451 (805) 488 4129 FAX 488-4129
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City of Industry Operation 16800 Chestnut Street City of Industry, CA 91748 (909) 595-2252 (626) 961 0710 FAX 961-0710
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11000 Jersey Boulevard y Rancho Cucamonga, CA 91730 (909) 987-4721 (909) 944 2931 Fax 944-2931
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European Operation (France) p p ( ) 55,000 sq. ft. Aluminum and light metal alloys Sizes up to 40 square and 40 deep 40 40 Shell and solid mold processes Specialized technological process uses vacuum casting under low pressure Operating over 25 years Fully integrated facility Employs approximately 150 employees Rapid prototyping Operating at approximately 60% of p g pp y capacity
ZI du Toulicou 65100 Ade, Lourdes France Tel: 011 33 (0)5 62 94 96 92 Fax: 011 33 (0)5 62 42 05 33
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European Operation (France) p p ( ) 50,000 sq. ft. Aluminum, magnesium and light metal
y alloys Sizes up to 40 square and 40 deep Specialized technological process uses vacuum casting under low pressure Operating over 25 years Fully integrated facility Employs approximately 105 employees Rapid prototyping Operating at approximately 60% of capacity
Mexico-based Operation Mexico based Used for preliminary grinding for all
California business units.
Ensenada Plant KM.97.5 Carr. Tijuana/Ensenada El Sauzal de Rodriguez Baja California, Mexico CP22760
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www.cfi-pac.com
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The process gets more complicated when customers are giving longer
forecasts and we implement EOQ concepts to manage the certification
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Customers can log into CPPs secure web portal and view updated status
on outstanding orders without having to call customer service
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PRI AC7004
diograph Rad
Heat Treat
Che emistry
Penetrant
dness Hard
CPP-Industry CPP PH CPP-PH CPP-Rancho CPP-Cudahy CPP-Pomona CPP P CPP-Minneapolis (Hitchcock) CPP-Lourdes (Microcast) CPP-Chteauroux (Aerocast)
x x x x x x x x
x x x x x x x x
x x x x x x
x x x x x x x
x x x x x
x x x x x x
x x x x x x
x x x x x x
x x x x x x x x
N/A N/A N/A
x x x x x x x x x x
x
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Welding
Tens sile
x x x x x x
SLS Vanguard
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PRO/Engineer PRO/E i
High end solid modeling software developed by Parametric Technology Corporation
3D LightYear
STL file processing and preparation software
SolidWorks S lidW k
Windows based mid range solid modeling software developed by SolidWorks Inc.
SolidView Pro
STL file viewing software developed by Solid Concepts Page 30
AFT
42 length X 15 diameter 15
Lox Housing
13 x 11 x 9.5 (volute with core)
Shroud
32 length X 15 diameter 15
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Onsite design and fabrication of necessary tooling for each job allows
flexibility on delivery times. times
Th work envelope on our mills runs f The k l ill from 60 28 20 t 24 24 19 60x28x20 to 24x24x19
inches and our lathes can swing a maximum of 42 inches.
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www.cfi-pac.com
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Helicopter Engine, Star Support 8 diameter, 4 height Alloy C263 Exhaust Outer Guide Vane (OGV) 39 diameter, 12 height Alloy 718
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AZ91 9 x 8 x 3
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[END OF PRESENTATION]
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