Leroy Sommer
Leroy Sommer
Leroy Sommer
09 / f
EUR
T1 0V Remote speed reference input T2 Remote current speed reference input (A1)
T3 +10V reference output 10k (2kmin) _ T4 Local voltage speed reference input (A2)
V
+24V
B1
B2 +24V output B3 Digital output (zero speed) Drive Enable/Reset (USA: Not stop) Run Forward (USA: Run)
0V
B4 B5
Run Reverse B6 (USA: Jog) B7 Local (A2)/Remote (A1) speed reference select
DIGIDRIVE SK
Getting started guide (sizes A to D)
General Information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice. All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher. Drive software version This product is supplied with the latest software version. If this drive is to be connected to an existing system or machine, all drive software versions should be verified to confirm the same functionality as drives of the same model already present. This may also apply to drives returned from LEROY-SOMER. If there is any doubt please contact LEROY-SOMER. The software version of the drive can be checked by looking at Pr 11.29 and Pr 11.34. This takes the form of xx.yy.zz where Pr 11.29 displays xx.yy and Pr 11.34 displays zz. (e.g. for software version 01.01.00, Pr 11.29 = 1.01 and Pr 11.34 displays 0). Environmental statement LEROY-SOMER is committed to minimising the impacts of its manufacturing operations. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. The electronic variable-speed drives manufactured by LEROY-SOMER have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. When the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, whilst other parts are secured with conventional fasteners. Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice. REACH legislation EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation. For current information on how this requirement applies in relation to specific LEROY-SOMER products, please approach your usual contact in the first instance.
Issue Number: 9 Software: 01.08.00
Contents
1
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11
2 3
3.1 3.2
4
4.1 4.2 4.3 4.4
5
5.1 5.2 5.3 5.4 5.5 5.6 5.7
6
6.1 6.2 6.3 6.4
Parameters .........................................................................24
Parameter descriptions - Level 1 ...........................................................24 Parameter descriptions - Level 2 ...........................................................31 Parameter descriptions - Level 3 ...........................................................41 Diagnostic parameters ..........................................................................41
7
7.1 7.2
8 9
9.1
10
10.1
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1
1.1
Safety information
Warnings, Cautions and Notes
A Warning contains information, which is essential for avoiding a safety hazard.
A Caution contains information, which is necessary for avoiding a risk of damage to the product or other equipment. A Note contains information, which helps to ensure correct operation of the product.
1.2
1.3
1.4
Environmental Limits
Instructions within the supplied data and information within the Digidrive SK Technical Data Guide regarding transport, storage, installation and the use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force.
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1.5
Access
Safety information
Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with. The IP (Ingress Protection) rating of the drive is installation dependant. For further information, refer to the Digidrive SK Technical Data Guide.
1.6
Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. See section 3.1 Fire protection on page 9 for more information.
Rating data
1.7
1.8
Motor
Ensure the motor is installed in accordance with the manufacturer's recommendations. Ensure the motor shaft is not exposed. Standard squirrel cage induction motors are designed for single speed operation. If it is intended to use the capability of a drive to run a motor at speeds above its designed maximum, it is strongly recommended that the manufacturer is consulted first. Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection thermistor. If necessary, an electric force vent fan should be used. The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon. It is essential that the correct value is entered into parameter 06, motor rated current. This affects the thermal protection of the motor.
1.9
Options
1.10
Adjusting parameters
UL listing information
Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.
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1.11
Electrical installation
The voltages present in the following locations can cause severe electric shock and may be lethal: AC supply cables and connections DC bus, dynamic brake cables and connections Output cables and connections Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched.
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Safety information
Rating data
Figure 2-1 Model code explanation
DIGIDRIVE SK 0,5 M 1 phase 100-120V(ML), 1 phase 200-240V(M), 1 or 3 phases 200-240V(M/TL), 3 phases 380-480V(T) Rating : power in kVA Type Variable speed drive range with open loop control
Rating data
Table 2-1 Digidrive SK, 1 phase, 100 to 120Vac 10%, 48 to 62Hz units
Model Number LS SK 0.5 ML SK 1 ML SK 1.5 ML SK 2 ML CT SKA1100025 SKA1100037 SKB1100075 SKB1100110 Minimum Nominal Input Typical full 100% RMS 150% overload braking motor fuse load input output current for 60s resistor Weight Size power rating current current value kW hp A A A A A 0.25 0.33 10 7.5 1.7 2.55 1.0 kg N/A* (2.2 Ib) A 0.37 0.5 15 11 2.2 3.3 B 0.75 1.0 25 19.6 4.0 6.0 1.4 kg 28 (3.0 Ib) B 1.1 1.5 32 24.0 5.2 7.8
*No dynamic braking available with Digidrive SK size A 110V drive. Table 2-2 Digidrive SK, 1 phase, 200 to 240Vac 10%, 48 to 62Hz units
Model Number LS SK 0.5 M SK 1 M SK 1.2 M SK 1.5 M CT SKA1200025 SKA1200037 SKA1200055 SKA1200075 Minimum Nominal Input Typical full 100% RMS 150% overload braking motor fuse load input output current for 60s resistor Weight Size power rating current current value kW hp A A A A A 0.25 0.33 6 4.3 1.7 2.55 A 0.37 0.5 10 5.8 2.2 3.3 1.0 kg 68 (2.2 Ib) A 0.55 0.75 10 8.1 3.0 4.5 A 0.75 1.0 16 10.5 4.0 6.0
Table 2-3 Digidrive SK, 1 and 3 phase, 200 to 240Vac 10%, 48 to 62Hz units
Nominal motor Size power Input fuse rating Typical Maximum 100% 150% Minimum full load continuous RMS overload braking input input output current resistor value Weight current current current for 60s A A A A 1ph 3ph 1ph 3ph 1.3 kg 9.2 5.2 7.8 28 14.2 6.7 (2.9 Ib) 1.4 kg 12.6 7.0 10.5 28 17.4 8.7 (3.0 Ib) 2.1 kg 17.0 9.6 14.4 28 23.2 11.9 (4.6 Ib) 16.6 12.6 18.9 20 23.6 12.5 4.5 kg (9.9 Ib) 15.7 19.5 17.0 25.5 20
Model Number
LS
CT B B C D D
A kW hp 1ph 3ph 1.1 1.5 16 1.5 2.0 20 2.2 3.0 25 3.0 3.0 25 4.0 5.0 10 16 20 16 20
Diagnostics
SK 2 M/TL SKBD200110 SK 2.5 M/TL SKBD200150 SK 3.5 M/TL SKCD200220 SK 4.5 M/TL SKDD200300 SK 5 TL SKD3200400
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Table 2-4 Digidrive SK, 3 phase, 380 to 480Vac 10%, 48 to 62Hz units
Model Number LS SK 1 T SK 1.2 T SK 1.5 T SK 2 T SK 2.5 T SK 3.5 T SK 4.5 T SK 5.5 T SK 7 T SK 10 T CT SKB3400037 SKB3400055 SKB3400075 SKB3400110 SKB3400150 SKC3400220 SKC3400300 SKC3400400 SKD3400550 SKD3400750 Typical Maximum 100% 150% Minimum Nominal Input full load continuous RMS overload braking motor fuse input output current resistor Weight Size power rating input current current current for 60s value B B B B B C C C D D kW 0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 hp 0.5 0.75 1.0 1.5 2.0 3.0 3.0 5.0 7.5 10.0 A 6 6 6 6 10 16 16 16 16 20 A 1.7 2.5 3.1 4.0 5.2 7.3 9.5 11.9 12.4 15.6 A 2.5 3.1 3.75 4.6 5.9 9.6 11.2 13.4 14.3 16.9 A 1.3 1.7 2.1 2.8 3.8 5.1 7.2 9.0 13.0 16.5 A 1.95 2.55 3.15 4.2 5.7 7.65 10.8 13.5 19.5 24.75 W 100 100 100 100 100 100 55 55 53 53
1.2 kg (2.7 Ib) 1.3 kg (2.9 Ib) 2.1 kg (4.6 Ib) 4.7 kg (10.4 Ib)
Output frequency
0 to 1500Hz
Output voltage
110V drives: 3 phase, 0 to 240Vac (240 Vac maximum set by Pr 08). 110V drives contain a voltage doubler circuit on the AC input. 200V and 400V drives: 3 phase, 0 to drive rating (240 or 480Vac maximum set by Pr 08). The output voltage can be increased by 20% during deceleration. See Pr 30 on page 34. The output frequency can be increased by 20% during deceleration. See Pr 30 on page 34. The maximum continuous current inputs are used to calculate input cable and fuse sizing. Where no maximum continuous input currents are indicated, use the typical full load input current values. See Digidrive SK Technical Data Guide for cable and fuse data.
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Safety information
Mechanical installation
Enclosure The drive is intended to be mounted in an enclosure which prevents access except by trained and authorized personnel, and which prevents the ingress of contamination. It is designed for use in an environment classified as pollution degree 2 in accordance with IEC 60664-1. This means that only dry, non-conducting contamination is acceptable.
Rating data
3.1
Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For installation in the USA, a NEMA 12 enclosure is suitable. For installation outside the USA, the following (based on IEC 62109-1, standard for PV inverters) is recommended. Enclosure can be metal and/or polymeric, polymer must meet requirements which can be summarized for larger enclosures as using materials meeting at least UL 94 class 5VB at the point of minimum thickness. Air filter assemblies to be at least class V-2. The location and size of the bottom shall cover the area shown in Figure 3-1. Any part of the side which is within the area traced out by the 5 angle is also considered to be part of the bottom of the fire enclosure. Figure 3-1 Fire enclosure bottom layout
Mechanical installation Electrical installation Keypad and display Parameters Quick start commissioning Diagnostics Options UL listing information
The bottom, including the part of the side considered to be part of the bottom, must be designed to prevent escape of burning material - either by having no openings or by having a baffle construction. This means that openings for cables etc. must be sealed with materials meeting the 5VB requirement, or else have a baffle above. See Figure 32 for acceptable baffle construction. This does not apply for mounting in an enclosed electrical operating area (restricted access) with concrete floor.
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3.2
Mounting holes: 4 x M4 holes (size A to C), 4 x M5 holes (size D) Table 3-1 Digidrive SK dimensions
Drive A size mm in A B C D B mm in C mm in mm 64 11 0.43 D in mm E in mm 2.52 75 2.95 85 3.35 77 F in G mm in H* mm in mm I in
145 5.71 104 4.09 143 5.63 3.0 156 6.15 155.5 6.12 194 7.64 244 9.61 315 12.4 198 7.80
240 9.45 258 10.16 10.4 0.41 81.1 3.2 100 3.94 91.9 3.62 173 6.81 300 11.81 335 13.19 14.5 0.57 100.5 3.96 115 4.53
*Size C and D are not DIN rail mountable. If DIN rail mounting is used in an installation where the drive is to be subjected to shock or vibration, it is recommended that the bottom mounting screws are used to secure the drive to the back plate. If the installation is going to be subjected to heavy shock and vibration, then it is recommended that the drive is surface mounted rather than DIN rail mounted.
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Safety information
The DIN rail mounting mechanism has been designed so no tools are required to install and remove the drive from a DIN rail. Please ensure the top mounting lugs are located correctly on the DIN rail before installation is initiated. The DIN rail used should conform to DIN46277-3. Figure 3-4 Minimum mounting clearances
A mm in mm 0 10* 0 50* 0
B in 0 0.39* 0 1.97* 0 mm
C in
Parameters
10
0.39
100
3.94
*This is the minimum spacing between drives at the base of the drive where it is mounted against a back plate. Table 3-2 Tightening torque for mounting feet
Drive size A to C D Tightening torque 1.3 to 1.6 Nm 2.5 to 2.8 Nm
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Safety information
4
4.1
Electrical installation
Power terminal connections
Figure 4-1 Size A power terminal connections
*For further information, see section 4.3.1 Internal EMC filter on page 16. On the Digidrive SK size B 110V drives, the supply should be connected to L1 and L3/N. On the Digidrive SK size D, the internal EMC filter is connected to the -DC Bus.
UL listing information
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13
The braking terminals are not available on the size A 110V drive. On the Digidrive SK size B 110V drives, the -DC bus (-) terminal has no internal connection. Fuses/MCB The AC supply to the drive must be installed with suitable protection against overload and short circuits. Failure to observe this requirement will cause risk of fire. See the Digidrive SK Technical Data Guide for fuse data. The drive must be grounded by a conductor sufficient to carry the prospective fault current in the event of a fault. See also the warning in section 4.2 Ground leakage relating to ground leakage current. To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals. Refer to the table below.
Frame size A B, C and D Maximum power terminal screw torque 0.5 N m / 4.4 lb in 1.4 N m / 12.1 lb in
4.1.1
Power starts
The number of starts by connection of the AC supply is limited. The start up circuit will allow for three consecutive starts at 3 second intervals on initial power up. Exceeding the rated number of starts per hour, presented in the table below, could result in damage to the start up circuit. Frame size A to D Maximum AC line starts per hour evenly spaced in time 20
Braking resistor: High temperatures and overload protection Braking resistors can reach high temperatures. Locate braking resistors so that damage cannot result. Use cable having insulation capable of withstanding the high temperatures. It is essential that the braking resistor be protected against overload caused by a failure of the brake control. Unless the resistor has in-built protection, a circuit like those shown in Figure 4-1 and Figure 4-2 should be used, where the thermal protection device disconnects the AC supply to the drive. Do not use AC relay contacts directly in series with the braking resistor circuit, because it carries DC. When connecting single phase to a M/TL dual rated 200V unit, use terminals L1 and L3. For control terminal connections, see Pr 05 on page 25. For information on the internal EMC filter, see section 4.3.1 Internal EMC filter .
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4.2
Ground leakage
The ground leakage current depends upon the internal EMC filter being installed. The drive is supplied with the filter installed. Instructions for removal of the internal EMC filter are given in section 4.3.2 Removing the internal EMC filter .
Safety information
Rating data Mechanical installation Electrical installation Keypad and display Parameters Quick start commissioning Diagnostics
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4.2.1
Use of earth (ground) leakage circuit breakers (ELCB) / residual current device (RCD)
There are three common types of ELCB/RCD: Type AC - detects AC fault currents Type A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle) Type B - detects AC, pulsating DC and smooth DC fault currents Type AC should never be used with drives Type A can only be used with single phase drives Type B must be used with three phase drives
4.3
4.3.1
EMC
Internal EMC filter
It is recommended that the internal EMC filter is kept in place unless there is a specific reason for removing it. If the drive is to be used on an IT supply, then the filter must be removed. The internal EMC filter reduces radio-frequency emissions into the mains supply. Where the motor cable is short, it permits the requirements of EN 61800-3:2004 to be met for the second environment. For longer motor cables, the filter continues to provide a useful reduction in emission level, and when used with any length of shielded cable up to the limit for the drive, it is unlikely that nearby industrial equipment will be disturbed. It is recommended that the filter be used in all applications unless the ground leakage current is unacceptable or the above conditions are true. When the internal EMC filter is used on the Digidrive SK size D, the motor cables (U, V and W) need to be fed twice through a ferrite ring (provided with the drive), so that the drive meets the requirements of operating in the second environment.
4.3.2
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4.3.3
4.4
Electrical installation Keypad and display Parameters Quick start commissioning Diagnostics Options UL listing information
The analog inputs are unipolar. For information on a bipolar input, see the Digidrive SK Advanced User Guide.
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0-20: Current input 0 to 20mA (20mA full scale) 20-0: Current input 20 to 0mA (0mA full scale) 4-20: Current input 4 to 20mA with current loop loss (cL1) trip (20mA full scale) 20-4: Current input 20 to 4mA with current loop loss (cL1) trip (4mA full scale) 4-.20: Current input 4 to 20mA with no current loop loss (cL1) trip (20mA full scale) 20-.4: Current input 20 to 4mA with no current loop loss (cL1) trip (4mA full scale) VoLt: 0 to 10V input T3 +10V reference output
Maximum output current 5mA
Normal threshold voltage (as digital input) +10V (positive logic only)
T5 T6
Status relay - Drive ok (Normally open) 240Vac 30Vdc 2Aac 240V 4Adc 30V resistive load (2A 35Vdc for UL requirements). 0.3Adc 30V inductive load (L/R=40ms) 12V 100mA 1.5kVac (over voltage category II) OPEN AC supply removed from drive AC supply applied to drive with drive in tripped condition CLOSED AC supply applied to drive with drive in a 'ready to run' or 'running' condition (not tripped)
Contact maximum current rating Contact minimum recommended rating Contact isolation
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Safety information
A flyback diode should be installed across inductive loads connected to the status relay.
B2 +24V output
Maximum output current 100mA
The total available current from the digital output plus the +24V output is 100mA. Terminal B3 can also be configured as a digital input, frequency output or PWM output. Refer to the Digidrive SK Advanced User Guide for more information. B4 Digital Input - Enable/Reset*/** B5 Digital Input - Run Forward** B6 Digital Input - Run Reverse** B7 Digital Input - Local/Remote speed reference select (A1/A2)
Logic Voltage range Nominal threshold voltage Positive logic only 0 to +24V +10V
Terminal B7 can also be configured as a thermistor input or frequency input. Refer to the Digidrive SK Advanced User Guide for more information If the enable terminal is opened, the drives output is disabled and the motor will coast to a stop. The drive will not re-enable for 1.0s after the enable terminal is closed again. * Following a drive trip, opening and closing the enable terminal will reset the drive. If the run forward or run reverse terminal is closed, the drive will run straight away. ** Following a drive trip and a reset via the stop/reset key, the enable, run forward or run reverse terminals will need to be opened and closed to allow the drive to run. This ensures that the drive does not run when the stop/reset key is pressed. The enable, run forward and run reverse terminals are level triggered apart from after a trip where they become edge triggered. See * and ** above. If the enable and run forward or enable and run reverse terminals are closed when the drive is powered up, the drive will run straight away up to a set speed. If both the run forward and run reverse terminals are closed, the drive will stop under the control of the ramp and stopping modes set in Pr 30 and Pr 31.
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5.1
Programming keys
The MODE key is used to change the mode of operation of the drive. The UP and DOWN keys are used to select parameters and edit their values. In keypad mode, they are used to increase and decrease the speed of the motor.
5.2
Control keys
The START key is used to start the drive in keypad mode. The STOP/RESET key is used to stop and reset the drive in keypad mode. It can also be used to reset the drive in terminal mode. With USA defaults, the STOP/RESET key will be enabled.
It is possible to change parameter values more quickly. See the Digidrive SK Advanced User Guide for details.
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5.3
Safety information Rating data Mechanical installation Electrical installation Keypad and display Parameters Quick start commissioning
When in Status mode, pressing and holding the MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and vice versa. Pressing and releasing the MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter. Pressing and releasing the MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand display. Pressing the MODE key in parameter edit mode will return the drive to the MODE key is pressed again then the drive will return to up or down keys are pressed to change the parameter view mode. If the status mode, but if either of the
Diagnostics Options
parameter being viewed before the MODE key is pressed, pressing the MODE key will change the display to the parameter edit mode again. This allows the user to very easily change between parameter view and edit modes while commissioning the drive.
UL listing information
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Status Modes
Left hand display Status Drive ready Drive inhibited Drive has tripped Explanation The drive is enabled and ready for a start command. The output bridge is inactive. The drive is inhibited because there is no enable command, or a coast to stop is in progress or the drive is inhibited during a trip reset. The drive has tripped. The trip code will be displayed in the right hand display.
DC injection braking DC injection braking current is being applied to the motor. Mains loss See the Digidrive SK Advanced User Guide.
Speed Indications
Display Mnemonic Explanation Drive output frequency in Hz Motor speed in rpm Machine speed in customer define units
Load indications
Display Mnemonic Explanation Load current as a% of motor rated load current Drive output current per phase in Amps
5.4
Saving parameters
Parameters are automatically saved when the MODE key is pressed when going from parameter edit mode to parameter view mode. Parameters Pr 61 to Pr 80 are only stored by holding down the for 2 s. STOP/RESET key
5.5
Parameter access
There are 3 levels of parameter access controlled by Pr 10. This determines which parameters are accessible. See Table 5-1. The setting of the user security Pr 25 determines whether the parameter access is read only (RO) or read write (RW). Table 5-1
Parameter access (Pr 10) L1 L2 L3 Parameters accessible Pr 01 to Pr 10 Pr 01 to Pr 60 Pr 01 to Pr 95
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5.6
Security codes
Setting a security code allows view only access to all parameters. A security code is locked into the drive when Pr 25 is set to any other value than 0 and then LoC is selected in Pr 10. On pressing the MODE key, Pr 10 is automatically changed from LoC to L1 and Pr 25 will be automatically set to 0 so as not to reveal the security code. Pr 10 may be changed to L2 or L3 to allow view only access to parameters.
5.6.1
5.6.2
5.6.3
Re-locking security
When a security code has been unlocked and the required parameter changes made, to re-lock the same security code: Set Pr 10 to LoC Press the STOP/RESET key
Quick start commissioning
5.6.4
Set Pr 10 to L2 Go to Pr 25 Unlock security as described above. Set Pr 25 to 0 Press the MODE key.
Options
5.7
Set Pr 29 to Eur and press the or Set Pr 29 to USA and press the
MODE key. This loads 50Hz default parameters. MODE key. This loads 60Hz default parameters.
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Parameters
Parameters are grouped together into appropriate subsets as follows: Level 1 Pr 01 to Pr 10: Basic drive set-up parameters Level 2 Pr 11 to Pr 12: Drive operation set-up parameters Pr 15 to Pr 21: Reference parameters Pr 22 to Pr 29: Display / keypad configuration Pr 30 to Pr 33: System configuration Pr 34 to Pr 36: Drive user I/O configuration Pr 37 to Pr 42: Motor configuration (non-standard set-up) Pr 43 to Pr 44: Serial communications configuration Pr 45: Drive software version Pr 46 to Pr 51: Mechanical brake configuration Pr 52 to Pr 54: Fieldbus configuration Pr 55 to Pr 58: Drive trip log Pr 59 to Pr 60: PLC ladder programming configuration Pr 61 to Pr 70: User definable parameter area Level 3 Pr 71 to Pr 80: User definable parameter set-up Pr 81 to Pr 95: Drive diagnostics parameters These parameters can be used to optimise the set-up of the drive for the application.
6.1
No
01
Used to set the minimum speed at which the motor will run in both directions. (0V reference or minimum scale current input represents the value in Pr 01)
No Function Maximum set speed Range 0 to 1500 Hz Defaults Eur: 50.0, USA: 60.0 Type RW
02
Used to set the maximum speed at which the motor will run in both directions. If Pr 02 is set below Pr 01, Pr 01 will be automatically set to the value of Pr 02. (+10V reference or full scale current input represents the value in Pr 02) The output speed of the drive can exceed the value set in Pr 02 due to slip compensation and current limits.
No Function Acceleration rate Deceleration rate Range 0 to 3200.0 s/100Hz Defaults Eur: 5.0, USA: 33 Eur: 10.0, USA: 33 Type RW
03 04
Sets the acceleration and deceleration rate of the motor in both directions in seconds/ 100Hz. If one of the standard ramp modes is selected (see Pr 30 on page 34), the deceleration rate could be extended automatically by the drive to prevent over voltage (OV) trips if the load inertia is too high for the programmed deceleration rate.
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Safety information
No
Range AI.AV, AV.Pr, AI.Pr, Pr, PAd, E.Pot, tor, Pid, HVAC
Type RW
05
The setting of Pr 05 automatically sets up the drives configuration. A change to Pr 05 is set by pressing the MODE key on exit from parameter edit mode. The drive must be disabled, stopped or tripped for a change to take place. If Pr 05 is changed while the drive is running, when the MODE key is pressed on exit from parameter edit mode, Pr 05 will change back to its previous value. When the setting of Pr 05 is changed, the appropriate drive configuration parameters are set back to their default values. For example, changing Pr 05 from AI.AV to PAd, means that Pr 11 would change to 0 (un-latched). In all of the settings below, the status relay is set up as a drive ok relay:
Description Voltage and current input Voltage input and 3 preset speeds Current input and 3 preset speeds 4 preset speeds Keypad control Electronic motorized potentiometer control Torque control operation PID control Fan and pump control
Terminal B7 open: Local voltage speed reference (A2) selected Terminal B7 closed: Remote current speed reference (A1) selected Digidrive SK Getting Started Guide Issue : f
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25
T4 0 0 1 1
B7 0 1 0 1
T4 0 0 1 1
B7 0 1 0 1
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Figure 6-4 Pr 05 = Pr
T4 0 0 1 1
B7 0 1 0 1
Setting-up a Forward/Reverse terminal in Keypad mode From the drives display: Set Pr 71 to 8.23 Set Pr 61 to 6.33 Press the Stop/Reset key Terminal B5 will now be set-up as a Forward/Reverse terminal
UL listing information
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When Pr 05 is set to E.Pot, the following parameters are made available for adjustment: Pr 61: Motorized pot up/down rate (s/100%) Pr 62: Motorized pot bipolar select (0 = unipolar, 1 = bipolar) Pr 63: Motorized pot mode: 0 = zero at power-up, 1 = last value at power-up, 2 = zero at power-up and only change when drive is running, 3 = last value at power-up and only change when drive is running. Figure 6-7 Pr 05 = tor
When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr 02 +20%)
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When Pr 05 is set to Pid, the following parameters are made available for adjustment: Pr 61: PID proportional gain Pr 62: PID integral gain Pr 63: PID feedback invert Pr 64: PID high limit (%) Pr 65: PID low limit (%) Pr 66: PID output (%) Figure 6-9 PID logic diagram
PID reference % input T4 95 P Gain 61 I Gain 62 64 65 PID high limit PID low limit % 66 % to frequency conversion Drive reference Hz 81
+ _ Invert 63
Diagnostics
PID enable
B7
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No
Type RW
06
Enter the motor current rating (taken from the motor name plate). The drive rated current is the 100% RMS output current value of the drive. This value can be set to a lower value but not to a higher value than the drive rated current. Pr 06 Motor rated current must be set correctly to avoid a risk of fire in the event of a motor overload.
No Function Motor rated speed Range 0 to 9999 rpm Defaults Eur: 1500, USA: 1800 Type RW
07
Enter the rated full load speed of the motor (taken from the motor name plate). The motor rated speed is used to calculate the correct slip speed for the motor. A value of zero entered into Pr 07 means slip compensation is disabled. If the full load speed of the motor is above 9999rpm, enter a value of 0 in Pr 07. This will disable slip compensation as values >9999 cannot be entered into this parameter. Slip compensation should be disabled when using the drive on a high inertia load.
No Function Motor rated voltage Range 0 to 240, 0 to 480 V Defaults Eur: 230 / 400 USA: 230 / 460 Type RW
08
Enter the motor rated voltage (taken from the motor name plate). This is the voltage applied to the motor at base frequency. If the motor is not a standard 50 or 60Hz motor, see Pr 39 on page 37 and adjust accordingly.
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Safety information
No
Range 0 to 1
Defaults 0.85
Type RW
09
Enter the motor rated power factor cos (taken from the motor name plate). The power factor value could be automatically changed after a rotating autotune. See Pr 38 on page 36.
No Function Parameter access Range L1, L2, L3, LoC Defaults L1 Type RW
Rating data
10
Level 1 access - only the first 10 parameters can be accessed Level 2 access - All parameters from 01 to 60 can be accessed Level 3 access - All parameters from 01 to 95 can be accessed Used to lock a security code in the drive. See section 5.6 Security codes on page 23 for further details.
Mechanical installation
6.2
No
Electrical installation
11
*Jog can be used without the /Stop being active. A change to Pr 11 is set by pressing the MODE key on exit from parameter edit mode. The drive must be disabled, stopped or tripped for a change to take place. If Pr 11 is changed while the drive is running, when the MODE key is pressed on exit from parameter edit mode, Pr 11 will change back to its previous value.
No Function Brake controller enable Range diS, rEL, d IO, USEr Defaults diS Type RW
12
diS: Mechanical brake software disabled rEL: Mechanical brake software enabled. Brake control via relay T5 & T6. The digital output on terminal B3 is automatically programmed as a drive ok output. d IO: Mechanical brake software enabled. Brake control via digital output B3. The relay outputs on terminals T5 and T6 are automatically programmed as a drive ok output. USEr:Mechanical brake software enabled. Brake control to be programmed by user. The relay and digital output are not programmed. The user should programme the brake control to either the digital output or relay. The output not programmed to the brake control can be programmed to indicate the required signal. (See Digidrive SK Advanced User Guide.) A change to Pr 12 is set by pressing the MODE key on exit from parameter edit mode. The drive must be disabled, stopped or tripped for a change to take place. If Pr 12 is changed while the drive is running, when the MODE key is pressed on exit from parameter edit mode, Pr 12 will change back to its previous value.
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31
See Pr 46 to Pr 51 on page 38. Great care should be taken when implementing a brake control set-up, as this may cause a safety issue depending on the application, e.g. crane. If in doubt, contact the supplier of the drive for further information.
Ensure that the brake controller is set-up correctly before the electro-mechanical brake circuit is connected to the drive. Disconnect the electro-mechanical brake circuit before a default is performed.
No
Range
Defaults
Type
13 14
No
Range 0 to 400.0 Hz
Defaults 1.5
Type RW
15
16
Determines the input on terminal T2 0-20: Current input 0 to 20mA (20mA full scale) 20-0: Current input 20 to 0mA (0mA full scale) 4-20: Current input 4 to 20mA with current loop loss (cL1) trip (20mA full scale) 20-4: Current input 20 to 4mA with current loop loss (cL1) trip (4mA full scale) 4-.20: Current input 4 to 20mA with no current loop loss (cL1) trip (20mA full scale) 20-.4: Current input 20 to 4mA with no current loop loss (cL1) trip (4mA full scale) VoLt: 0 to 10V input In the 4-20 or 20-4mA modes (with current loop loss) the drive will trip on cL1 if the input reference is below 3mA. Also, if the drive trips on cL1, the voltage analog input cannot be selected. If both analog inputs (A1 and A2) are to be set-up as voltage inputs, and if the potentiometers are supplied from the drives +10V rail (terminal T3), they must have a resistance >4k each.
No Function Enable negative preset speeds Range OFF or On Defaults OFF Type RW
17
OFF:Direction of rotation controlled by run forward and run reverse terminals On: Direction of rotation controlled by preset speed values (use run forward terminal) or keypad reference.
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Safety information
No
Defaults
Type
18 19 20 21
0.0
RW
Rating data
22
Ld: Active current as a % of motor rated active current A: Drive output current per phase in Amps
No Function Speed display units Range Fr, SP, Cd Defaults Fr Type RW
Mechanical installation
23
Fr: Drive output frequency in Hz SP: Motor speed in rpm Cd: Machine speed in customer defined units (See Pr 24).
No Function Customer defined scaling Range 0 to 9.999 Defaults 1.000 Type
24
RW
25
Used to set-up a user security code. See section 5.6 Security codes on page 23.
No Function Not used Function Power up keypad reference Range 0, LASt, PrS1 Defaults 0 Type RW Range Defaults Type
Parameters
26
No
27
0: keypad reference is zero LASt:keypad reference is last value selected before the drive was powered down PrS1: keypad reference is copied from preset speed 1
No Function Parameter copying Range no, rEAd, Prog, boot Defaults no Type RW
Diagnostics
28
no: no action rEAd:program the drive with the contents of the SmartStick Prog: program the SmartStick with the current drive settings boot: SmartStick becomes read only. The contents of the SmartStick will be copied to the drive every time the drive is powered up. Before setting boot mode, the current drive settings must be stored in the SmartStick by using Prog mode, otherwise the drive will trip on C.Acc at power-up. When boot mode is enabled, it is impossible to return to rEAd or Prog mode. To disable this mode, please get in touch with your usual LEROY-SOMER contact. Parameter copying is initiated by pressing the MODE key on exit from parameter edit mode after Pr 28 has been set to rEAd, Prog or boot. Digidrive SK Getting Started Guide Issue : f
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If parameter copying is enabled when no SmartStick is installed to the drive, the drive will trip on C.Acc. The SmartStick can be used to copy parameters between drives of different ratings. Certain drive dependant parameters will be stored on the SmartStick but will not be copied to the cloned drive. The drive will trip on C.rtg when being written to by a copied parameter set of a different drive rating. The drive dependant parameters are: Pr 06 Motor rated current, Pr 08 Motor rated voltage, Pr 09 Motor power factor and Pr 37 Maximum switching frequency. Before the SmartStick /LogicStick is written to using Prog, the SmartStick/LogicStick will need to be inserted into the drive at power up or a reset command performed when the drive has been powered up, otherwise will trip on C.dAt when Prog command executed. For best motor performance, an autotune should be carried out after parameter copying has taken place. When copying between drives of different ratings, bit parameters will not be copied.
No Function Load defaults Range no, Eur, USA Defaults no Type RW
29
no: defaults are not loaded Eur: 50Hz default parameters are loaded USA: 60Hz default parameters are loaded Default parameters are set by pressing the MODE key on exit from parameter edit mode after Pr 29 has been set to Eur or USA. When default parameters have been set, the display will return to Pr 01 and Pr 10 will be reset to L1. The drive must be in a disabled, stopped or tripped condition to allow default parameters to be set. If default parameters are set while the drive is running, the display will flash FAIL once before changing back to no.
No
Range 0 to 3
Defaults 1
Type RW
30
0: Fast ramp selected 1: Standard ramp with normal motor voltage selected 2: Standard ramp with high motor voltage selected 3: Fast ramp with high motor voltage selected Fast ramp is linear deceleration at programmed rate, normally used when a braking resistor is installed. Standard ramp is controlled deceleration to prevent DC bus over-voltage trips, normally used when there is no braking resistor installed. If a high motor voltage mode is selected, deceleration rates can be faster for a given inertia but motor temperatures will be higher.
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Safety information
No
Range 0 to 4
Defaults 1
Type RW
31
0: Coast to stop selected 1: Ramp to stop selected 2: Ramp to stop with 1 second DC injection braking 3: DC injection braking with detection of zero speed 4: Timed DC injection braking See the Digidrive SK Advanced User Guide.
No Function Dynamic V to f select Range OFF or On Defaults OFF Type RW
Rating data
32
Mechanical installation
OFF:Fixed linear voltage to frequency ratio (constant torque - standard load) On: Voltage to frequency ratio dependant on load current. This gives a higher motor efficiency.
No Function Catch a spinning motor select Range 0 to 3 Defaults 0 Type
33
Electrical installation
RW
0: Disabled 1: Detect positive and negative frequencies 2: Detect positive frequencies only 3: Detect negative frequencies only If the drive is to be configured in fixed boost mode (Pr 41 = Fd or SrE) with catch a spinning motor software enabled, an autotune (see Pr 38 on page 36) must be carried out to measure the motors stator resistance beforehand. If a stator resistance is not measured, the drive may trip on OV or OI.AC while trying to catch a spinning motor.
No Function Terminal B7 mode select Range dig, th, Fr, Fr.hr Defaults dig Type RW
34
dig: Digital input th: Motor thermistor input, connect as per diagram below Fr: Frequency input. See Digidrive SK Advanced User Guide. Fr.hr: High resolution frequency input. See Digidrive SK Advanced User Guide. Figure 6-11
Trip resistance: 3k Reset resistance: 1k8 If Pr 34 is set to th so that terminal B7 is used as a motor thermistor, the functionality of terminal B7 as set-up with Pr 05, drive configuration, will be disabled. When setting to th, press mode four times. Analog reference 2 will no longer be selected as the speed reference. Analog reference 1 should be used.
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35
No
Range n=0, At.SP, Lo.SP, hEAL, Act, ALAr, I.Lt, At.Ld, USEr
Defaults n=0
Type RW
35
At zero speed At speed At minimum speed Drive ok Drive active General drive alarm Current limit active At 100% load User programmable
This parameter is automatically changed by the setting of Pr 12. When Pr 12 automatically controls the setting of this parameter, this parameter cannot be changed. A change to Pr 35 is set by pressing the MODE key on exit from parameter edit mode. See the Digidrive SK Advanced User Guide. Terminal B3 can also be configured as a digital input, frequency output or PWM output. Refer to the Digidrive SK Advanced User Guide for more information.
No Function Analog output control (terminal B1) Range Fr, Ld, A, Por, USEr Defaults Fr Type RW
36
Voltage proportional to motor speed Voltage proportional to motor load Voltage proportional to output current Voltage proportional to output power User programmable MODE key on exit from parameter edit mode.
37
3: 6: 12: 18:
See the Digidrive SK Technical Data Guide for drive derating data. 18kHz is not available on Digidrive SK size B, C and D 400V units and size D 200V units. With drive firmware V01.07.01 onwards, the 400V size C drive will have an actual switching frequency of 3kHz when the output frequency is below 6Hz.
No Function Autotune Range 0 to 2 Defaults 0 Type RW
38
36
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Safety information
When a rotating autotune is selected, the drive will accelerate the motor up to 2/3 maximum speed in Pr 02. Once a rotating autotune has been initiated (Pr 38 set to 2) on Digidrive SK, it must be completed before the drive will operate normally. If the rotating auto-tune is not completed (through the drive being disabled or a trip occuring), the drive will only run at the autotune speed (2/3 rated speed reference) when the drive is asked to run again. The motor must be at a standstill before a non-rotating autotune is initiated. The motor must be at a standstill and unloaded before a rotating autotune is initiated.
No
Type RW
39
Enter the motor rated frequency (taken from the motor name plate). Defines the voltage to frequency ratio applied to the motor.
Electrical installation
No
Defaults Auto
Type RW
40
Auto: Automatically calculates the number of motor poles from the settings of Pr 07 and Pr 39 2P: Set for a 2 pole motor 4P: Set for a 4 pole motor 6P: Set for a 6 pole motor 8P: Set for an 8 pole motor
No Function Voltage mode select Range Ur S, Ur, Fd, Ur A, Ur l, SrE Defaults Eur: Ur I, USA: Fd Type RW
41
Stator resistance is measured each time the drive is enabled and run No measurement is taken Fixed boost Stator resistance is measured the first time the drive is enabled and run Stator resistance measured at each power-up when the drive is enabled and run Square law characteristic
In all Ur modes, the drive operates in open loop vector mode. The drive default setting is Ur I mode which means that the drive will carry out an autotune every time the drive is powered-up and enabled. If the load is not going to be stationary when the drive is powered-up and enabled, then one of the other modes should be selected. Not selecting another mode could result in poor motor performance or OI.AC, It.AC or OV trips.
No Function Low frequency voltage boost Range 0.0 to 50.0 % Defaults Eur: 3.0, USA: 1.0 Type RW
Diagnostics Options
42
UL listing information
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37
No
Defaults 19.2
Type RW
43
2400 baud 4800 baud 9600 baud 19200 baud 38400 baud
Function Range 0 to 247 Defaults 1 Type RW
44
Defines the unique address for the drive for the serial interface.
No Function Software version Range 1.00 to 99.99 Defaults Type RO
45
Indicates the version of software installed in the drive. Pr 46 to Pr 51 appear when Pr 12 is set to control a motor brake.
No Function Brake release current threshold Brake apply current threshold Range 0 to 200 % Defaults 50 10 Type RW
46 47
Defines the brake release and brake apply current thresholds as a % of motor current. If the frequency is >Pr 48 and the current is >Pr 46, the brake release sequence is started. If the current is <Pr 47, the brake is applied immediately.
No Function Brake release frequency Brake apply frequency Range 0.0 to 20.0 Hz Defaults 1.0 2.0 Type RW
48 49
Defines the brake release and brake apply frequencies. If the current is >Pr 46 and the frequency is > Pr 48, the brake release sequence is started. If the frequency is <Pr 49 and the drive has been commanded to stop, the brake is applied immediately.
No Function Pre-brake release delay Range 0.0 to 25.0 s Defaults 1.0 Type RW
50
Defines the time between the frequency and load condition being met and the brake being released. The ramp is held during this time.
No Function Post brake release delay Range 0.0 to 25.0 s Defaults 1.0 Type RW
51
Defines the time between the brake being released and the ramp hold being released.
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Safety information
The brake control functions are provided to allow well co-ordinated operation of an external brake with the drive. While both hardware and software are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result in a risk of injury. In any application where the incorrect operation of the brake release mechanism could result in injury, independent protection devices of proven integrity must also be incorporated. Figure 6-12 Brake function diagram
Rating data Mechanical installation Electrical installation Keypad and display Parameters Quick start commissioning
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39
52
No
53
No
54
No
55 56 57 58
59
The PLC ladder program enable is used to start and stop the PLC ladder program. 0: Stop the PLC ladder program 1: Run the PLC ladder program (trip drive if LogicStick is not installed). Any out-ofrange parameter writes attempted will be limited to the maximum/minimum values valid for that parameter before being written to. 2: Run the PLC ladder program (trip drive if LogicStick is not installed). Any out-ofrange parameter writes attempted will cause the drive to trip. See the Digidrive SK Advanced User Guide for details on PLC ladder programming.
No Function PLC ladder program status Range -128 to +127 Defaults Type RO
60
The PLC ladder program status parameter indicates the actual state of the PLC ladder program. -n: PLC ladder program caused a drive trip due to an error condition while running rung n. Note that the rung number is shown on the display as a negative number. 0: LogicStick is installed with no PLC ladder program 1: LogicStick is installed, PLC ladder program is installed but stopped 2: LogicStick is installed, PLC ladder program is installed and running 3: LogicStick is not installed
No Function Configurable parameter 1 to configurable parameter 10 Range As source Defaults Type
61 to 70
Pr 61 to Pr 70 and Pr 71 to Pr 80 can be used to access and adjust advanced parameters. Example: It is desired that Pr 1.29 (Skip frequency 1) is to be adjusted. Set one of the parameters Pr 71 to Pr 80 to 1.29, the value of Pr 1.29 will appear in the corresponding parameter from Pr 61 to Pr 70. I.e. if Pr 71 is set to 1.29, Pr 61 will contain the value of Pr 1.29 where it can be adjusted.
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Safety information
Some parameters are only implemented if the drive is disabled, stopped or tripped and the STOP/RESET key is pressed for 1s. See Digidrive SK Advanced User Guide for advanced parameter details.
6.3
No
Rating data
71 to 80
Set Pr 71 to Pr 80 to the required advanced parameter number to be accessed. The value within these parameters will be displayed in Pr 61 to Pr 70. Pr 61 to Pr 70 can then be adjusted to change the value within a parameter. See Digidrive SK Advanced User Guide for further details.
Mechanical installation
6.4
Diagnostic parameters
The following read only (RO) parameters can be used as an aid to fault diagnosis on the drive. See Figure 8-1 Diagnostics logic diagram on page 48.
No
Electrical installation
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
Function Frequency reference selected Pre-ramp reference Post-ramp reference DC bus voltage Motor frequency Motor voltage Motor speed Motor current Motor active current Digital I/O read word Reference enabled indicator Reverse selected indicator Jog selected indicator Analog input 1 level Analog input 2 level
Range Pr 02 Hz Pr 02 Hz Pr 02 Hz 0 to Drive maximum Vdc Pr 02 Hz 0 to Drive rating V 9999 rpm +Drive maximum A Drive maximum A 0 to 95 OFF or On OFF or On OFF or On 0 to 100 % 0 to 100 %
Type RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO
Keypad and display Parameters Quick start commissioning Diagnostics Options UL listing information
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41
7.1
Terminal control
Figure 7-1 Minimum required control terminal connections
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Safety information
Detail Ensure: The drive enable signal is not given, terminal B4 is open The run signal is not given, terminal B5/B6 is open Before power up The motor is connected to the drive The motor connection is correct for the drive or Y The correct supply voltage is connected to the drive Power up the drive Enter minimum and maximum speeds Ensure: The drive displays:
Action
Rating data
Mechanical installation
Enter Enter: acceleration and Acceleration rate Pr 03 (s/100Hz) deceleration Deceleration rate Pr 04 (s/100Hz) rates Enter: Motor rated current in Pr 06 (A) Enter motor Motor rated speed in Pr 07 (rpm) nameplate Motor rated voltage in Pr 08 (V) details Motor rated power factor in Pr 09 If the motor is not a standard 50/60Hz motor, set Pr 39 accordingly Ready to autotune Enable and run Close: the drive The Enable and Run Forward or Run Reverse signals The Digidrive SK will carry out a non-rotating autotune on the motor. The motor must be stationary to carry out an autotune Autotune correctly. The drive will carry out a non-rotating autotune every time it is first started after each power-up. If this will cause a problem for the application, set Pr 41 to the required value. Autotune complete When the autotune has been completed, the display will show:
Electrical installation Keypad and display Parameters Quick start commissioning Diagnostics
Ready to run Run The drive is now ready to run the motor. Increasing and Turning the speed potentiometer will increase and decrease decreasing speed the speed of the motor. To stop the motor under ramp control, open either the run forward or run reverse terminal. Stopping If the enable terminal is opened while the motor is running, the motor will coast to a stop.
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43
7.2
Keypad control
Figure 7-2 Minimum required control terminal connections
To implement a Forward/Reverse switch from the drives display: Set Pr 71 to 8.23 Set Pr 61 to 6.33 Press the Stop/Reset key Terminal B5 will now be set-up as a Forward/Reverse terminal
44
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Safety information
Detail Ensure: The drive enable signal is not given, terminal B4 is open Before power up The motor is connected to the drive The motor connection is correct for the drive or Y The correct supply voltage is connected to the drive Ensure: Power up the drive The drive displays: Enter minimum and maximum speeds Enter acceleration and deceleration rates Set keypad control Enter: Minimum speed Pr 01 (Hz) Maximum speed Pr 02 (Hz) Enter: Acceleration rate Pr 03 (s/100Hz) Deceleration rate Pr 04 (s/100Hz)
Action
Enter: PAd into Pr 05 Enter: Motor rated current in Pr 06 (A) Enter motor Motor rated speed in Pr 07 (rpm) nameplate Motor rated voltage in Pr 08 (V) details Motor rated power factor in Pr 09 If the motor is not a standard 50/60Hz motor, set Pr 39 accordingly Ready to autotune Close: Enable and run The enable signal the drive Press the START key The Digidrive SK will carry out a non-rotating autotune on the motor. The motor must be stationary to carry out an autotune Autotune correctly. The drive will carry out a non-rotating autotune every time it is first started after each power-up. If this will cause a problem for the application, set Pr 41 to the required value. When the autotune has been completed, the display will show: Autotune complete Ready to run Run The drive is now ready to run the motor. UP key to increase the speed DOWN key to decrease the speed STOP/RESET key to stop the motor
Press the Increasing and decreasing speed Press the Stopping Press the
UL listing information
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45
Diagnostics
Do not attempt to carry out internal repairs. Return a faulty drive to the supplier for repair.
Trip code
Possible cause Low AC supply voltage Low DC bus voltage when supplied by an external DC power supply Deceleration rate set too fast for the inertia of the machine DC bus over voltage OV Mechanical load driving the motor Insufficient ramp times Drive output instantaneous over Phase to phase or phase to ground short circuit on the drives output OI.AC** current Drive requires autotuning to the motor Motor or motor connections changed, re-autotune drive to motor Braking resistor instantaneous over Excessive braking current in braking resistor OI.br** current Braking resistor value too small Excessive motor speed (typically caused by mechanical load O.SPd Over speed driving the motor) Auto tune stopped before Run command removed before autotune complete tunE completion
Condition
UV
I2t on braking resistor I2t on drive output current IGBT over heat based on drives thermal model
Excessive braking resistor energy Excessive mechanical load High impedance phase to phase or phase to ground short circuit at drive output Drive requires re-autotuning to motor Overheat software thermal model
O.ht2 Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum Motor thermistor trip Excessive motor temperature th O.Ld1* User +24V or digital output overload Excessive load or short circuit on +24V output O.ht3 cL1 SCL EEF PH rS CL.bt O.ht4 C.dAt C.Acc C.rtg O.cL HFxx trip
Drive over-heat based on thermal model Analog input 1 current mode, current loss Serial communications loss time-out Internal drive EEPROM trip Input phase imbalance or input phase loss Failure to measure motors stator resistance Trip initiated from the control word Power module rectifier over temperature SmartStick data does not exist SmartStick read/write fail SmartStick/drive rating change Overload on current loop input Hardware faults Overheat software thermal model Input current less than 3mA when 4-20 or 20-4mA modes selected Loss of communication when drive is under remote control Possible loss of parameter values (set default parameters (see Pr 29 on page 34)) One of the input phases has become disconnected from the drive (applies to 200/400V three phase drives only, not dual rated drives) Motor too small for drive Motor cable disconnected during measurement Control word has initiated a trip Power module rectifier temperature exceeds allowable maximum New/empty SmartStick being read. Reset the drive. Bad connection or faulty SmartStick Already programmed SmartStick read by a drive of a different rating Input current exceeds 25mA Internal drive hardware fault (see Digidrive SK Advanced User Guide).
* The Enable/Reset terminal will not reset an O.Ld1 trip. Use the
Stop/Reset key.
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** These trips cannot be reset for 10 seconds after they occur. See the Digidrive SK Advanced User Guide for further information on possible causes of drive trips. Table 8-1 DC bus voltages
Drive voltage rating 110V 200V 400V UV Trip 175 175 330 UV Reset 215 * 215 * 425 * Braking level 390 390 780 OV trip** 415 415 830
* These are the absolute minimum DC voltages the drives can be supplied by. ** The drive will trip on OV if the DC Bus goes above the OV trip level. Table 8-2 Alarm warnings/Display indications
Display Condition I x t overload (I = current, t = time) Heatsink/IGBT temperature high Braking resistor overload Drive is in current limit Failed attempt to read stick Solution Reduce motor current (Load) Reduce ambient temperature or reduce motor current See Menu 10 in the Digidrive SK Advanced User Guide See Menu 10 in the Digidrive SK Advanced User Guide An attempt has been made to read the stick when the drive was not disabled or tripped, or the stick is read-only.
Mechanical installation
Electrical installation
If no action is taken when an alarm warning appears, the drive will trip on the appropriate fault code.
Keypad and display Parameters Quick start commissioning Diagnostics Options UL listing information
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47
48
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Safety information
9
SmartStick
Options
Option name Function Upload drive parameters to the SmartStick for storage or for easy set-up of identical drives or downloading to replacement drives The LogicStick plugs into the front of the drive and enables the user to program PLC functions within the drive The LogicStick can also be used as a SmartStick (now supplied with LogicStick Guard) The LogicStick guard protects the Logicstick when installed to a drive. Available in a bag of 25 Additional input/output module without real time clock Additional input/output module with real time clock Additional input/output module Isolated input/output to NAMUR NE37 specifications (for chemical industry applications) Picture
Rating data
LogicStick LogicStick Guard Kitbag SM-I/O Lite* SM-I/O Timer* SM-I/O 120V* SM-I/O PELV*
Additional input/output module with overvoltage protection up to SM-I/O 24V Protected* 48V. 2 x analog outputs, 4 x digital inputs/outputs, 3 x digital inputs, 1 x relay output SM-I/O 32* SM-PROFIBUS-DPV1* SM-DeviceNet* SM-CANopen* SM-INTERBUS* SM-Ethernet* SM-LON* SM-EtherCAT* SM-Keypad Plus Remote panel mounting LCD multilingual text keypad display to IP54 (NEMA 12) with additional help key Fieldbus communications modules Additional input/output module with 32 x digital inputs/outputs
SK-Keypad Remote
Remote panel mounting LED display to IP65 (NEMA 12) with additional function key
Diagnostics
EMC filters
These additional filters are designed to operate together with the drives own integral EMC filter in areas of sensitive equipment
SK-Bracket
Cover kit
The additional top cover kit will increase the environmental protection of the top face to IP4X in vertical direction. Cable with isolation RS232 to RS485 converter. For connecting PC/Laptop to the drive when using LS SOFT or SyPTLite
CT comms cable
UL listing information
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49
Function Cable with isolation RS232 to RS485 converter. For connecting PC/Laptop to the drive when using LS SOFT or SyPTLite
Picture
To reduce supply harmonics Software for PC or Laptop which allows the user to commission and store parameter settings Software for PC or Laptop which allows the user to program PLC functions within the drive
LS SOFT SyPTLite
Bottom metal gland plate, top cover and side covers to allow the drive to comply with the requirements of UL type 1
2,5mm2 L1
4,8
Braking resistors
L2 L
H1
* Only applicable to sizes B, C and D Details of all the above options can be found at www.leroy-somer.com.
9.1
Documentation
As well as the Digidrive SK Getting Started Guide, a number of other guides are available for Digidrive SK: Digidrive SK Technical Data Guide This gives all the technical data for the drive, such as: Fuse sizes Pollution degree Weights Cable sizes Vibration specifications Losses Braking resistor information Humidity De-rating info IP ratings Altitude EMC filter info Digidrive SK Advanced User Guide This gives detailed information on all of the drives advanced parameters and also on the serial communications. Furthermore, it gives set-up examples for the drive. Option Module User Guides / Installation Sheets These guides provide detailed information and set-up instructions for the various options available for Digidrive SK. All of these guides can be downloaded from www.leroy-somer.com.
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Safety information
10
UL listing information
Table 10-1 Approvals CE approval C Tick approval UL / cUL approval Europe Australia USA & Canada
Rating data
10.1
Mechanical installation
10.1.1 Conformity
Parameters
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51
Note
52
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Rating data
Electrical installation
Diagnostics
Options
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Note
53
Note
54
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0472-0017-09