Uchiya Brochure
Uchiya Brochure
Uchiya Brochure
Our Commitment To You With Uchiya Thermostat, our customers are reassured that they are working with an organisation who have a strong reputation for Quality, Reliability and Performance. Through our network of local representatives worldwide and backed up by the expertise of Japanese Technology, Uchiya Thermostat is strongly positioned to meet every Thermal Protection Requirement.
APPROVALS TABLE Please use this quick selection guide as an assistance in finding the Uchiya Thermal Protector suitable for your application. Uchiya Thermostat recommends that you check the full data sheet of each Product Series before ordering.
VDE Page
11
UL Max TempC
150
CSA
Current [A] Voltage [A] MaxTempC Cycles
Series
G Type [UP6 Series] G Type [OP6 Series] G Type [UP7 Series]
Product
UP61G, UP62G
Protector
THERMAL
Current [A]
0.5A
Voltage [A]
250V AC
Cycles
10,000
Current [A]
1A
Voltage [A]
125V AC
Cycles
6,000
12
OP61G, OP62G
THERMAL
0.5A
250V AC
150
10,000
1A
125V AC
140
6,000
1A
125V AC
140
6,000
13
UP71G, UP72G
THERMAL
PENDING
PENDING
PENDING
PENDING
1A
125V AC
140
6,000
1A
125V AC
140
6,000
14
UP6
UP61, UP62
THERMAL MOTOR BALLAST THERMAL MOTOR THERMAL MOTOR THERMAL MOTOR THERMAL MOTOR
2.5 (1.6)A 1A 2.5 (1.6)A 2.5 (1.6)A 2.5 (1.6)A 2.5 (1.6)A -
250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC
150 150 150 150 150 150 150 150 150 150 150
4A/2A
125V/250V AC
140
6,000
4A/2A
125V/250VAC
140
6,000
15
OP6
OP61, OP62
4A
125V AC
140
6,000
4A
125V AC
140
6,000
4A/2A
125V/250VAC 125V AC
130 -
10,000 -
16
UP7
1/2HP 1/2HP
125V AC 125V AC
150 150
1/2HP
125V AC
150
3.75 FLA
1/2HP
125V AC
150
17
OP7
OP71, OP72
18
EP4P
EP4P1, EP4P2
THERMAL MOTOR
5 (3.5)A -
250V AC 250V AC
150 150
300 -
1/2HP
125V/250V AC
140
1/2HP
125V/250VAC
140
19
JP6
JP61, JP62
THERMAL MOTOR
5 (3.5)A -
250V AC 250V AC
150 150
10,000 -
8A
125V AC
140
6,000
8A
125V AC
140
6,000
20
JP7
JP71, JP72
THERMAL MOTOR
250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC
150 150 155 155 155 155 155 180 180 150
1/2HP
125V/250VAC
150
21
UI2
UI2
THERMAL MOTOR
6,000 10,000 -
6A
125V AC
145
100,000
125V AC
22
UI2T
UI2TS
THERMAL
12A
125V AC
145
6,000
23
UB7
UB7 UB72, UB73, UB76, UB77, UB7E UB71 UB7L, UB72L, UB73L, UB76L, UB77L
24
UB8P
UB8P, UB81P
THERMAL
10 (5)A
250V AC
125
6,000
16A
125V AC
125
6,000
25
EP2
EP211, EP212, EP213, EP221, EP222, EP223 BPC, BPC1, BPC2, BPC3 BPD, BPD1, BPD2, BPD3 BPF, BPF1, BPF2, BPF3
THERMAL
PENDING
PENDING
PENDING
PENDING
13A
26V DC
130
10,000
13A
26V DC
130
10,000
26
BPC
THERMAL
6A
18V DC
100
6,000
6A
18V DC
100
6,000
6A
18V DC
100
6,000
27
BPD
THERMAL
10A
18V DC
100
6,000
10A
18V DC
100
6,000
10A
18V DC
100
6,000
28
BPF
THERMAL
15A
15V DC
100
6,000
15A
15V DC
100
6,000
15A
15V DC
100
6,000
CONTENTS
providing SAFETY to SOCIETY worldwide
Item
Contents Introduction Thermal Protector Information
Rating*
Sample Application
Page
03 04 05
AC Protectors
G Type (UP6) Series G Type (OP6) Series G Type (UP7) Series UP6 Series OP6 Series UP7 Series OP7 Series EP4P Series (Self-Hold) JP6 Series JP7 Series UI2 Series UI2T Series UB7 Series UB8P Series (Self-Hold) 0.5A AC 250V 0.5A AC 250V 1.0A AC 125V 2.5A AC 250V 2.5A AC 250V 2.5A AC 250V 2.5A AC 250V 5A AC 250V 5A AC 250V 5A AC 250V 10A AC 250V 10A AC 250V 10A AC 250V 10A AC 250V Signal Current Signal Current Signal Current Transformer, Ballast Cooling Fan, Timer Motor Protector Control Circuit Motor Protector Power Supply Motor Protector Heating Element Heating Element Hair Dryer Hand Dryer 11 12 13 14 15 16 17 18 19 20 21 22 23 24
DC Protectors
EP2 Series BPC Series BPD Series BPF Series
*See Approvals Table for more information
25 26 27 28
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PAGE 03
INTRODUCTION
providing SAFETY to SOCIETY worldwide
Uchiya Thermostat is a recognised leading manufacturer of Bimetallic Thermal Protectors and Thermostats, with over 10 billion protectors shipped. Uchiya Thermostat Manufacturing Plants in Europe and Asia operate with Management Systems certified to ISO9001 (Quality) and ISO14001 (Environmental).
PAGE 04
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Extended Equipment Lifetime By protecting equipment from the effects of overheating by cutting off the power supply, Protectors extend equipment life and prevent damage occurring internally and to the surrounding environment.
End User Problem Reduction Problems for designers and manufacturers such as product returns, regular breakdowns and in extreme cases, destruction of property due to fire or short circuits can be prevented through using Protectors.
Cost Reduction As a Protector will reset automatically, replacement and servicing costs are reduced over the long term as the transformer, electrical motor, etc. continue to be protected from heat damage.
Self-Hold For equipment where automatic reset is not desirable, Self-Hold Protectors are available. With Self-Hold, equipment will remain disconnected from the power source until the electrical supply is switched off.
www.uchiya.ie
PAGE 05
# = Approval Number, each Protector has a separate number. Please contact Uchiya Thermostat for more information
PAGE 06
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Electrical Motor
Lighting Ballast
Electronic Circuit
Solenoid
UP6 Series, UP7 Series, EP4P Series, JP7 Series, UI2 Series JP7 Series, UI2 Series, UI2T Series
Heating Cartridge
Hair Dryer
Battery Protection
www.uchiya.ie
PAGE 07
PROTECTOR SELECTION
Switch Temperature Uchiya Thermostat produces Protectors with set switch temperatures in steps of 5C (i.e. 90, 95, 100, 105, ..). Each set switch temperature has a tolerance of 5C, 7C or 10C depending on requirements. Reset Temperature Protectors have a set reset temperatures with a differential of 15k ~ 30K in steps of 5C (i.e. 50, 55, 60, 65, ..). Each set reset temperature has a tolerance of 7C, 10C or 15C depending on requirements. LeadWire Construction & Size All insulated LeadWire supplied is UL and CSA approved. Uchiya Thermostat uses American Wire Gauge (AWG) for quoting LeadWire core thickness. For convenience, the equivalent metric sizes are: AWG NUMBER 24 22 20 18 DIA. (mm) 0.511 0.760 0.950 1.210 AREA (mm2) 0.205 0.454 0.709 1.150
LeadWire Colour The standard colour supplied is White. LeadWire is also available in a variety of other colours. LeadWire Length LEADWIRE TYPE Insulated Uninsulated STANDARD LENGTH 50+7+ (7mm stripped and
tinned Overall length 57mm)
Other lengths are available, please contact Uchiya Thermostat for more information. Protector Customisation Other customisation of Protectors is possible, subject to a Minimum Order Quantity. PROTECTOR CODING Uchiya Thermostat uses a Part Numbering System for identification of Protectors. Special requirements (i.e. LeadWire colour, strip length, etc.) should be detailed on all quotation requests or orders made to Uchiya Thermostat.
EXAMPLE EXPLANATION
UP62.100.05.57.70.15 Uchiya Protector: UP62 Open Temperature: 100C 5C Close Temperature: 70C 15C LeadWire Length: 50+7+
www.uchiya.ie
U ch iy a
PAGE 08
Op en in g
M od el
PROTECTOR TECHNOLOGY
Snap-Action Uchiya Thermostat use a specially formed BiMetal in the Protectors to produce a Snap-Action Protector which maintains the set temperature over thousands of cycles. BiMetal Action The Protector design ensures that Snap-Action occurs at the switching point. No Creep Action occurs during the switching cycle, reducing the potential of sparking across the contacts. Proven Technology Uchiya Thermostat has produced over 10 Billion Protectors for use in assemblies and equipment, in various operating conditions and environments. No Self-Heating Electrical current does not pass through the BiMetal in the Protectors. The risk of the Protector switching outside specification due to the self-heating is eliminated. Dual Spring Mechanism In the latest enclosed Protectors from Uchiya Thermostat, a Dual Spring Mechanism using the Bimetal is used, which has a high contact force for stable resistance, giving more resistant to impact shock and magnetic interference.
www.uchiya.ie PAGE 09
GENERAL PRECAUTIONS
Installation Considerations It is not recommended to use the Protector in a volatile gas or liquid environment. Rated Voltage & Current The Protector should be used within the rated voltage and rated current level, otherwise the number of endurance cycles will be lower than the original designed value. If the Protector is used at a voltage and/or current that exceeds its rating, the electrical contacts may melt and cause a malfunction in the Protector.
CUSTOMER SUPPORT
Circuit Protection A circuit protection circuit between the contacts is not recommended when designing the Protector circuit. In the case of a circuit that generates excessive inrush current (such as condenser load, lamp load, etc.); it may require the use of a current limiter. LeadWire If the LeadWire is bent when the Protector is mounted, the radius should be at least twice the diameter of the LeadWire, in order not to apply excessive pressure at the root of the LeadWire. Design Verification Verification should be carried out to ensure that the Protector functions properly in the designed circuit using
PAGE 10
If you require more information regarding specifications and usage of the Uchiya Thermostat Protector, please contact us and we will make every effort to provide support and find a resolution to the issue. If no current product available from Uchiya Thermostat meets the requirements of your product design, Uchiya Thermostat is available to work on a solution using existing or new technology. Please contact Uchiya Thermostat for more information.
www.uchiya.ie
SAMPLE APPLICATIONS OF UP6G PROTECTION OF ELECTRONIC CIRCUITS SIGNAL CURRENT PROTECTION PILOT CIRCUIT PROTECTION ALARM SYSTEMS LOW CURRENT (mA) CIRCUITS SAFETY APPROVAL
VDE UL/c-UL EN60730-2-9 UL873 C22.2 No 24 0.5A 250V AC 1A 125V 1A 125V The G Type (UP6 Series) is Uchiyas smallest Thermal Protector for Low Current AC applications up to 0.5A (250V) and 1A (125V). The cross-bar contacts consist of an alloy of Platinum, Gold and Silver (P.G.S.), giving consistent low resistance over time and preventing corrosion build-up. The compact size and unique design of the G Type (UP6 Series) allows it to fit into tight spaces in applications and to be mounted onto PCB Boards. The PBT enclosure offers both thermal conductivity and electrical insulation with no need for additional insulation sleeves.
FEATURES
Platinum Gold Silver Alloy Contact Consistent Resistance Over Time Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size UP6G SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 0.5A 250V AC 1A . 125V AC
DIMENSIONS
10,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC (10mA) 1,000V DC (100M) 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 11
SERIES VARIATIONS
UP61G Solid Leadwire UP62G Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
SAMPLE APPLICATIONS OF OP6G PROTECTION OF ELECTRONIC CIRCUITS SIGNAL CURRENT PROTECTION PILOT CIRCUIT PROTECTION ALARM SYSTEMS LOW CURRENT (mA) CIRCUITS SAFETY APPROVAL
VDE UL/c-UL EN60730-2-9 UL873 C22.2 No 24 0.5A 250V AC 1A 125V 1A 125V The G Type (OP6 Series) is Uchiyas smallest Open Type Thermal Protector for Low Current AC applications up to 0.5A (250V) and 1A (125V). The cross-bar contacts consist of an alloy of Platinum, Gold and Silver (P.G.S.), giving consistent low resistance over time and preventing corrosion build-up. In the G Type (OP6 Series), the contacts are normally open. When the temperature rises to the rated temperature, the contacts close and current flows through the G Type (OP6 Series). The PBT enclosure offers both thermal conductivity and electrical insulation with no need for additional insulation sleeves.
FEATURES
Platinum Gold Silver Alloy Contact Consistent Resistance Over Time Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out OP6G SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 0.5A 250V AC 1A . 125V AC Thermal Protector Thermostat
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size
DIMENSIONS
10,000* NORMAL OPEN [NO] < 50m SUITABLE** > 2.5kV AC (10mA) 1,000V DC (100M) 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
SERIES VARIATIONS
OP61G OP62G Solid Leadwire Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
PAGE 12
PROTECTION OF ELECTRONIC CIRCUITS SIGNAL CURRENT PROTECTION PILOT CIRCUIT PROTECTION ALARM SYSTEMS LOW CURRENT (mA) CIRCUITS SAFETY APPROVAL
VDE UL/c-UL PENDING UL873 C22.2 No 24 1A 125V 1A 125V The PBT enclosure offers both thermal conductivity and electrical insulation with no need for additional insulation sleeves. The compact size and unique design of the G Type (UP7 Series) allows it to fit into tight spaces and to be mounted Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive directly into windings. The G Type (UP7 Series) is Uchiyas Thermal Protector for Low Current AC applications up to 1A (125V). The cross-bar contacts consist of an alloy of Platinum, Gold and Silver (P.G.S.), giving consistent low resistance over time.
FEATURES
Platinum Gold Silver Alloy Contact Consistent Resistance Over Time Snap Action Bimetal Technology
PRODUCT DESCRIPTION
Thermal Cut-Out
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size UP7G SERIES 60C ~ 140 C* +/- 5K 30K ~ 40K +/- 15K 1A . 125V AC 6,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC (10mA) 1,000V DC (100M) 1 AWG24
DIMENSIONS
SERIES VARIATIONS
UP71G Solid Leadwire UP72G Insulated LeadWire
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 13
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
SAMPLE APPLICATIONS OF UP6 TRANSFORMER PROTECTOR PROTECTION OF ELECTRONIC CIRCUITS LIGHTING BALLAST PROTECTION MOTOR PROTECTOR SUPPLY MODE POWER SUPPLY SOLENOID PROTECTOR
The UP6 Series is the smallest enclosed Thermal Protector produced by Uchiya
SAFETY APPROVAL
VDE EN60730-2-9 EN60730-2-2 EN60730-2-3 UL873 C22.2 No 24 2.5(1.6)A 250V AC 250V AC 1A 250V AC (NEW) 4A/2A 125V/250V AC 4A/2A 125V/250V AC
Thermostat for AC applications up to 2.5A (250V) and 4A (125V). The compact size and unique design of the UP6 Series allows it to fit into tight spaces in applications and to be mounted onto PCB Boards. The PBT enclosure offers both thermal conductivity and electrical insulation with no need for additional insulation sleeves.
UL/c-UL
FEATURES
PBT Enclosure Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out UP6 SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 2.5(1.6)A 250V AC 4A . 125V AC Thermal Motor Protector Thermal Protector
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size
DIMENSIONS
10,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC (10mA) 1,000V DC (100M) 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
SERIES VARIATIONS
UP61 UP62 Solid Leadwire Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
PAGE 14
SAMPLE APPLICATIONS OF OP6 TRANSFORMER PROTECTOR PROTECTION OF ELECTRONIC CIRCUITS MOTOR PROTECTOR COOLING FAN CONTROL CIRCUITS ALARM SIGNAL CONTROLLER TIMER APPLICATIONS
The OP6 Series is the smallest Open Type Thermal Protector produced by Uchiya Thermostat for AC applications up to 2.5A (250V) and 4A (125V).
2.5(1.6)A 250V AC 250V AC 4A/2A 125V/250V AC 4A/2A 125V/250V AC
SAFETY APPROVAL
VDE EN60730-2-9 EN60730-2-2 UL/c-UL UL873 C22.2 No 24
FEATURES
PBT Enclosure Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
In the OP6 Series, the contacts are normally open. When the temperature rises to the rated temperature, the contacts close and current flows through the OP6 Series. The compact size and unique design of the OP6 Series allows it to fit into tight spaces in applications and to be mounted onto PCB Boards.
PRODUCT DESCRIPTION
Thermal Cut-Out OP6 SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 2.5(1.6)A 250V AC 4A . 125V AC Thermal Motor Protector Thermal Protector
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size
DIMENSIONS
10,000* NORMAL OPEN [NO] < 50m SUITABLE** > 2.5kV AC (10mA) 1,000V DC (100M) 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 15
SERIES VARIATIONS
OP61 OP62 Solid Leadwire Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
SAMPLE APPLICATIONS OF UP7 MOTOR PROTECTOR SOLENOID PROTECTOR TRANSFORMER PROTECTOR POWER TRANSISTOR PROTECTION SUPPLY MODE POWER SUPPLY PROTECTION OF ELECTRONIC CIRCUITS
The UP7 Series is Uchiyas smallest Thermal Motor Protector approved by
2.5(1.6)A 250V AC 250V AC 1/2HP 125V AC 1/2HP 125V AC 4A/2A 125V/250V AC 3.75FLA 125V AC
SAFETY APPROVAL
VDE UL/c-UL CSA EN60730-2-9 EN60730-2-2 UL2111 C22.2 No 77 C22.2 No 24 C22.2 No 77
UL and CSA for 1/2HP motors at 125V AC. The compact size and unique design of the UP7 Series allows it to fit into tight spaces and to be mounted directly into windings.
FEATURES
PBT Enclosure Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive Thermal Protector
PRODUCT DESCRIPTION
Thermal Cut-Out Thermal Motor Protector
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size UP7 SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 2.5(1.6)A 250V AC 4A . 125V AC
DIMENSIONS
10,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC (10mA) 1,000V DC (100M) 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
SERIES VARIATIONS
UP71 UP71T UP72 UP72T Solid LeadWire Solid LeadWire (*) Insulated LeadWire Insulated LeadWire (*)
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
PAGE 16
SAMPLE APPLICATIONS OF OP7 TRANSFORMER PROTECTOR PROTECTION OF ELECTRONIC CIRCUITS MOTOR PROTECTOR COOLING FAN CONTROL CIRCUITS ALARM SIGNAL CONTROLLER TIMER APPLICATIONS
The OP7 Series is an Open Type Thermal Protector produced by Uchiya Thermostat for AC applications up to 2.5A (250V). In the OP7 Series, the contacts are normally open. When the temperature rises to the rated temperature, the contacts close and current flows through the OP7 Series. The compact size and unique design of the OP7 Series allows it to fit into tight spaces and to be mounted directly into windings.
SAFETY APPROVAL
VDE EN60730-2-9 2.5(1.6)A 250V AC
FEATURES
PBT Enclosure Snap Action Bimetal Technology Solid And Insulated Leadwire Available Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size OP7 SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 2.5(1.6)A 250V AC 10,000* NORMAL OPEN [NO] < 50M SUITABLE** > 2.5KV AC (10mA) 1,000V DC (100M) 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 17
DIMENSIONS
SERIES VARIATIONS
OP71 OP72 Solid Leadwire Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
SAMPLE APPLICATIONS OF EP4P MOTOR PROTECTOR SOLENOID PROTECTOR TRANSFORMER PROTECTOR POWER TRANSISTOR PROTECTION SUPPLY MODE POWER SUPPLY FOOD MIXER PROTECTION
Equipped with a parallel PTC resistance heater that works for 125V and 250V applications, the EP4P Series is a versatile Self-Hold Protector from Uchiya.
SAFETY APPROVAL
VDE EN60730-2-9 EN60730-2-2 UL/c-UL UL2111 C22.2 No 77 5(3.5)A 250V AC 250V AC 1/2HP 125V/250V AC 1/2HP 125V/250V AC
FEATURES
PBT Enclosure Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
The contacts open on temperature rise. The PTC heater turns on keeping the contacts open above 20C. The power needs to be removed to allow the contacts to close. With its small and compact size, the EP4P Series is ideal for use in protecting devices where automatic reset could cause eventual application failure.
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size EP4P SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 5(3.5)A. 250V AC 300*** NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC (10mA) 1,000V DC (100M) 1 AWG24
PRODUCT DESCRIPTION
Thermal Cut-Out Thermal Motor Protector Thermal Protector
DIMENSIONS
SERIES VARIATIONS
EP41P EP42P Solid Leadwire Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information *** No Automatic Cycling of Protector due to PTC Heater
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
PAGE 18
TRANSFORMER PROTECTOR PROTECTION OF ELECTRONIC CIRCUITS LIGHTING BALLAST PROTECTION MOTOR PROTECTOR SUPPLY MODE POWER SUPPLY SOLENOID PROTECTOR
The JP6 Series is the next generation of Thermal Protectors by Uchiya Thermostat for AC applications up to 5A (250V) and 8A (125V). The Dual Spring Mechanism gives superior snapaction and high contact pressure in the JP6 Series. The JP6 Series is a robust Protector offering superior performance for temperature reaction and strong shock and vibration resistance in more demanding applications.
SAFETY APPROVAL
VDE EN60730-2-9 EN60730-2-2 UL/c-UL UL873 C22.2 No 24 5(3.5)A 250V AC 250V AC 8A 125V AC 8A 125V AC
FEATURES
Dual Spring Mechanism Design Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size JP6 SERIES 60C ~ 140 C* +/- 5K 30K ~ 40K +/- 15K 5[3.5]A 250V AC 8A . 125V AC
DIMENSIONS
10,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC [10mA] 1,000V DC [100M] 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 19
SERIES VARIATIONS
JP61 JP62 Solid Leadwire Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
MOTOR PROTECTOR HEATING ELEMENT PROTECTOR SOLENOID PROTECTOR TRANSFORMER PROTECTOR AIR CONDITIONING SUPPLY MODE POWER SUPPLY
The JP7 Series is the next generation of Thermal Motor Protectors by Uchiya
5(3.5)A 250V AC 250V AC 1/2HP 125V/250V AC 1/2HP 125V/250V AC
SAFETY APPROVAL
VDE EN60730-2-9 EN60730-2-2 UL/c-UL UL2111 C22.2 No 77
Thermostat for AC applications up to 1/2HP (125V/250V). The Dual Spring Mechanism gives superior snapaction and high contact pressure in the JP7 Series.
FEATURES
Dual Spring Mechanism Design Snap Action Bimetal Technology Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
The JP7 Series is a robust Protector offering superior performance for temperature reaction and strong shock and vibration resistance in more demanding applications.
DIMENSIONS
10,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC [10mA] 1,000V DC [100M] 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
SERIES VARIATIONS
JP71 JP72 Solid Leadwire Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
PAGE 20
SAMPLE APPLICATIONS OF UI2 MOTOR PROTECTOR HEATING ELEMENT PROTECTOR TRANSFORMER PROTECTOR POWER TRANSISTOR PROTECTOR SUPPLY MODE POWER SUPPLY PROTECTION OF ELECTRONIC CIRCUITS
The UI2 Series is the largest enclosed Thermal Protector and Motor Protector produced by Uchiya Thermostat for AC applications up to 10A (250V) and 12A (125V). With its large current carrying capacity, the UI2 Series is ideal for more demanding applications and solutions. The PBT enclosure offers both thermal conductivity and electrical insulation with no need for additional insulation sleeves.
SAFETY APPROVAL
VDE UL/c-UL EN60730-2-9 EN60730-2-2 UL873 C22.2 No 24 UL2111 C22.2 No 77 C22.2 No 24 C22.2 No 77 10(8)A 250V AC 250V AC 12A 125V AC 12A 125V AC 1/2HP 125V AC 1/2HP 125V AC 6A 125V AC 125V AC
CSA
FEATURES
PBT Enclosure Snap Action Bimetal Technology Insulated LeadWire Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out UI2 SERIES 60C ~ 155 C* +/- 5K 30K ~ 40K +/- 15K 10[8]A 250V AC 12A . 125V AC Thermal Motor Protector Thermal Protector
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size
DIMENSIONS
10,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC [10mA] 1,000V DC [100M] 1 AWG20
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 21
SERIES VARIATIONS
UI2 Insulated LeadWire
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
SAMPLE APPLICATIONS OF UI2T HEATING ELEMENT PROTECTOR TRANSFORMER PROTECTOR POWER SUPPLY PROTECTOR POWER TRANSISTOR PROTECTOR SUPPLY MODE POWER SUPPLY PROTECTION OF ELECTRONIC CIRCUITS
Based on the Uchiya UI2 Series, the UI2T Series has the added benefit of a fuse in series for increased protection at end of life of the Thermal Protector for AC applications up to 10A (250V) and 12A (125V). The fuse is secured onto the UI2T by means of a spot-weld, giving a strong joint and extra security. The PBT enclosure offers both thermal conductivity and electrical insulation with no need for additional insulation sleeves.
SAFETY APPROVAL
VDE EN60730-2-9 EN60730-2-2 UL/c-UL UL873 C22.2 No 24 10(8)A 250V AC 250V AC 12A 125V AC 12A 125V AC
FEATURES
PBT Enclosure Snap Action Bimetal Technology Choice of NEC or Micro Devices Fuse Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out Thermal Protector
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance High Voltage Resistance Insulation Resistance Protection Class Minimum Leadwire Size UI2T SERIES 60C ~ 155 C* +/- 5K 30K ~ 40K +/- 15K 10[8]A 250V AC 12A . 125V AC
Thermostat
DIMENSIONS
10,000* NORMAL CLOSED [NC] < 50m SUITABLE** > 2.5kV AC [10mA] 1,000V DC [100M] 1 AWG20
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
SERIES VARIATIONS
UI2TS Insulated LeadWire with NEC Schott SF/E Fuse (features a large cut-off [rated]) current of 10A to 15A AC and an operating temperature range from 73C to 240C).
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
PAGE 22
SAMPLE APPLICATIONS OF UB7 HAIR DRYER PROTECTION HAND DRYER PROTECTION FAN HEATER PROTECTION AIR BLOWER PROTECTION
The UB7 Series is the smallest open frame Thermal Protector produced by Uchiya Thermostat for AC applications up to 10A (250V) and 15A (125V). The bimetallic element is a key feature of the UB7 Series, allowing for a quick thermal response to temperature rise. The UB7 Series is ideal for personal care and small home appliances, with its lightweight design, high accuracy and reliability.
SAFETY APPROVAL
VDE UL CSA EN60730-2-9 UL873 C22.2 No 24 10(5)A 250V AC 15A/8A 125V/250V AC 13A/8A 125V/250V AC
FEATURES
Open Frame Protector Snap Action Bimetal Technology Phenol Resin Base
PRODUCT DESCRIPTION
Thermal Cut-Out Thermal Motor Protector Thermal Protector
DIMENSIONS
Worldwide Safety Approvals Not Current Sensitive
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance
* See Approvals Table (inside cover) for more information
SERIES VARIATIONS
+/- 5K 30K ~ 40K +/- 15K 10[5]A 250V AC 15A . 125V AC
UB7 UB71 UB72 UB73 UB76 UB77 UB7E UB7L UB72L UB73L UB76L UB77L
1
Basic Model With Dust Proof Enclosure With Brass Bracket With Special Terminals With Special Terminals With Special Terminals Basic Model With Contact Guard Basic Model - Limiting 1 With Brass Bracket - Limiting 1 With Special Terminals - Limiting1 With Special Terminals - Limiting1 With Special Terminals - Limiting1
Model Variant L approved by UL for Limiting (100,000) cycles. See Approvals Table (inside cover) for more information.
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 23
www.uchiya.ie
SAMPLE APPLICATIONS OF UB8P HAIR DRYER PROTECTION HAND DRYER PROTECTION FAN HEATER PROTECTION AIR BLOWER PROTECTION
The UB8P Series is the smallest open frame Self-Hold Thermal Protector produced by Uchiya Thermostat for AC applications up to 10A (250V) and 16A (125V). With a bimetallic element allowing for a quick thermal response to temperature rise and a PTC resistance heater that allows for both 125V and 250V applications, the UB8P Series is a most versatile Self-Hold Protector. On temperature rise, the contacts open. A 25mA current (approx.) will flow through the circuit (depending on temperature and voltage) maintaining the UB8P Series Protector open low temperatures. The PTC Resistance heater keeps the contacts in the UB8P Series open until the power is removed, allowing the Protector to cool and reset. With its small size, lightweight design and reliability, the UB8P Series is ideal for use in protecting critical devices where automatic reset could cause eventual application failure.
SAFETY APPROVAL
VDE UL EN60730-2-9 UL873 10(5)A 250V AC 16A 125V AC
FEATURES
Open Frame Protector Parallel PTC Heater For Self-Hold Phenol Resin Base Worldwide Safety Approvals Not Current Sensitive
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance
* See Approvals Table (inside cover) for more information
UB8P SERIES 60C ~ 150 C* +/- 5K 30K ~ 40K +/- 15K 10[5]A 250V AC 16A . 125V AC
PRODUCT DESCRIPTION
Thermal Cut-Out Thermal Protector Thermostat
DIMENSIONS
SERIES VARIATIONS
UB8P Basic Model UB81P With Dust Proof Enclosure
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
PAGE 24
SWITCHING POWER SUPPLY UPS INVERTER SYSTEM QUICK CHARGE BATTERY PACK SMALL AUTOMOTIVE MOTOR AUTOMOTIVE AIR CONDITIONING
The EP2 Series is the next generation of Thermal Protectors by Uchiya Thermostat for DC applications up to 13A (25V). A range of materials are available for lower internal resistance, making the EP2 Series suitable a wide range of high and low DC current applications. The Dual Spring Mechanism gives superior snap action and high contact pressure in the EP2 Series. The EP2 Series is a robust Protector offering superior performance for temperature reaction and strong shock and vibration resistance in more demanding applications.
SAFETY APPROVAL
UL/c-UL UL873 C22.2 No 24 13A 26V DC 13A 26V DC
FEATURES
Dual Spring Mechanism Design Snap Action Bimetal Technology Low Resistance Material Options Solid and Insulated LeadWire Available Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Thermal Cut-Out Thermal Protector Thermostat
DIMENSIONS
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Protection Class Minimum Leadwire Size EP2 SERIES 75C ~ 130 C* +/- 5K 25K ~ 50K +/- 15K 13A . 26V DC 10,000* NORMAL CLOSED [NC] < 50m 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 25
1 or 2 Identify LeadWire Type 1 2 3 Copper Alloy Material Switch Copper Alloy Material Switch Brass/Copper Alloy Material Switch
SERIES VARIATIONS
EP211 EP212 EP213 EP221 EP222 EP223 Leadwire Solid Solid Solid Insulated Insulated Insulated Switch Material Ultra Low Resistance Low Resistance Standard Resistance Ultra Low Resistance Low Resistance Standard Resistance
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
SAMPLE APPLICATIONS OF BPC SHORT CIRCUIT PROTECTOR LI-ON OR NI-CD OVERHEAT PROTECTOR LI-ON OR NI-CD OVERLOAD PROTECTOR NI-MH RECHARGEABLE BATTERY PACK PROTECTOR SAFETY APPROVAL
VDE UL/c-UL EN60730-2-9 UL873 C22.2 No 24 6A 18V DC 6A 18V DC 6A 18V DC
The BPC Series is a Battery Pack Protector with high ultimate trip current and small resistance between the terminals, produced by Uchiya Thermostat for DC applications up to 6A (18V). The compact size and unique design of the BPC Series allows it to fit into tight spaces in rechargeable battery applications and to be mounted onto PCB Boards. Various materials are available for the switching arms of the BPC Series depending on the needs of the Battery Pack application.
FEATURES
High Ultimate Trip Current Snap Action Bimetal Technology Various Connection Option Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Battery Protector BPC SERIES 70C ~ 100 C* +/- 5K 46 or HIGHER +/- 10K 6A 18V DC 6,000* NORMAL CLOSED [NC] < 50m SUITABLE** DC 12V 120A 10A [75C OPERATE] 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance Max Cut-Out Current Ultimate Trip Current Protection Class Minimum Leadwire Size
DIMENSIONS
SERIES VARIATIONS
BPC BPC1 BPC2 BPC3 Terminals Only Solid LeadWire Insulated LeadWire Nickel Ribbon
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
PAGE 26
SAMPLE APPLICATIONS OF BPD PC NOTEBOOK BATTERY PROTECTOR LI-ION OVERHEAT PROTECTOR LI-ION OVERLOAD PROTECTOR NI-MH RECHARGEABLE BATTERY PACK PROTECTOR SAFETY APPROVAL
VDE UL/c-UL EN60730-2-9 UL873 C22.2 No 24 10A 18V DC 10A 18V DC 10A 18V DC
The BPD Series is a Battery Pack Protector with a very high ultimate trip current and small resistance between the terminals, produced by Uchiya Thermostat for DC applications up to 10A (18V). The compact size and unique design of the BPDSeries allows it to fit into tight spaces in rechargeable battery applications and to be mounted onto PCB Boards. The BPD Series is suitable for protection of HighPower and Capacity Li-ion Battery Packs.
FEATURES
High Ultimate Trip Current Snap Action Bimetal Technology Various Connection Option Worldwide Safety Approvals Not Current Sensitive
PRODUCT DESCRIPTION
Battery Protector Thermal Cut-Out BPD SERIES 70C ~ 100 C* +/- 5K 46 or HIGHER +/- 10K 10A 18V DC 6,000* NORMAL CLOSED [NC] < 50m SUITABLE** DC 12V 120A 16.5A [80C OPERATE] 1 AWG24
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
PAGE 27
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance Max Cut-Out Current Ultimate Trip Current Protection Class Minimum Leadwire Size
Thermal Protector
DIMENSIONS
SERIES VARIATIONS
BPD BPD1 BPD2 BPD3 Terminals Only Solid LeadWire Insulated LeadWire Nickel Ribbon
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
www.uchiya.ie
PC NOTEBOOK BATTERY PROTECTOR NI-MH RECHARGEABLE BATTERY PACK PROTECTOR LI-ION OVERHEAT PROTECTOR LI-ION OVERLOAD PROTECTOR SMALL AUTOMOTIVE MOTOR SAFETY APPROVAL
VDE UL/c-UL EN60730-2-9 UL873 C22.2 No 24 15A 15V DC 15A 15V DC 15A 15V DC
The BPF Series is the next generation of Battery Pack Protector and Thermal Protector with a very high ultimate trip current and small resistance between the terminals, produced by Uchiya Thermostat for DC applications up to 15A (15V). With its dual spring technology and high contact pressure, the BPF Series is capable of withstanding large shocks and impacts without interruption of the DC current by the Protector. Internally in the BPF Series, low resistance materials are used, so that the uses of the BPF Series are wide from Battery Pack Protection to Automotive Motor Protection. The opposite side terminal deign of the BPF Series makes installation on applications more convenient. The compact size and unique design of the BPF Series fitting into tight spaces in rechargeable battery applications, to be mounted onto PCB Boards and for use in small Automotive motors.
FEATURES
21A Ultimate Trip Current Dual Spring Snap Action Bimetal Technology Various Connection Options Worldwide Safety Approvals Not Current Sensitive
STANDARD SPECIFICATION
SPECIFICATION Switch Temp. Open Tolerance Standard Differential Reset Tolerance Current Voltage Cycles Contact Contact Resistance Impregnation Resistance Max Cut-Out Current Ultimate Trip Current Protection Class Minimum Leadwire Size BPF SERIES 70C ~ 100 C* +/- 5K 46 or HIGHER +/- 10K 15A 15V DC 6,000* NORMAL CLOSED [NC] < 50m SUITABLE** DC 12V 120A 21A [80C OPERATE] 1 AWG24
PRODUCT DESCRIPTION
Battery Protector Thermal Cut-Out Thermal Protector
DIMENSIONS
SERIES VARIATIONS
BPF BPF1 BPF2 BPF3 Terminals Only Solid LeadWire Insulated LeadWire Nickel Ribbon
* See Approvals Table (inside cover) for more information ** Please contact Uchiya for further information
Uchiya Thermostat reserves the right to modify specifications without prior notice. Uchiya 2007.
www.uchiya.ie
PAGE 28
Disclaimer Uchiya Ireland Ltd. (hereinafter referred to as Uchiya Thermostat) have made every effort to ensure the accuracy of the contents of this brochure but no warranties are made in respect of same and in particular, Uchiya Thermostat reserves the right to modify any of the specifications herein prior to entering into any contract. Uchiya Thermostat products are used in a variety of technical applications and accordingly, to the extent allowable by law, Uchiya Thermostat does not accept any responsibility whatsoever for the final applications that their products are installed in.
Europe & Africa Uchiya Ireland Ltd. Whitestown Industrial Estate Tallaght Dublin 24 Ireland Tel: +353 1 4620192 Fax: +353 1 4620288 eMail: [email protected] Web: www.uchiya.ie
Asia & Americas Uchiya Thermostat Co. Ltd. 2-176-1 Takasu Misato-shi Saitama-ken 341 Japan Tel: +81 489 554181 Fax: +81 489 561310 eMail: [email protected] Web: www.uchiya.co.jp