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    Basic Machine Processes: Identify The Basic Concepts of The Manufacturing Processes

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    Deepti Kanade
    The document discusses various manufacturing processes for machining holes and features on drawings. It describes drilling, boring, reaming, countersinking, counterboring, spotfacing, and dimensioning techniques for holes. It also covers knurling, chamfering, fillets, rounds, and surface texture symbols and their proper annotation on drawings. Dimensioning and callouts are provided for each feature to fully describe the manufacturing process.

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    Basic Machine Processes: Identify The Basic Concepts of The Manufacturing Processes

    Uploaded by

    Deepti Kanade
    107 views34 pages
    The document discusses various manufacturing processes for machining holes and features on drawings. It describes drilling, boring, reaming, countersinking, counterboring, spotfacing, and dimensioning techniques for holes. It also covers knurling, chamfering, fillets, rounds, and surface texture symbols and their proper annotation on drawings. Dimensioning and callouts are provided for each feature to fully describe the manufacturing process.

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    Manufacturing Processes 2

    Original Title

    Manufacturing Processes 2

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    The document discusses various manufacturing processes for machining holes and features on drawings. It describes drilling, boring, reaming, countersinking, counterboring, spotfacing, and dimensioning techniques for holes. It also covers knurling, chamfering, fillets, rounds, and surface texture symbols and their proper annotation on drawings. Dimensioning and callouts are provided for each feature to fully describe the manufacturing process.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    107 views34 pages

    Basic Machine Processes: Identify The Basic Concepts of The Manufacturing Processes

    Uploaded by

    Deepti Kanade
    The document discusses various manufacturing processes for machining holes and features on drawings. It describes drilling, boring, reaming, countersinking, counterboring, spotfacing, and dimensioning techniques for holes. It also covers knurling, chamfering, fillets, rounds, and surface texture symbols and their proper annotation on drawings. Dimensioning and callouts are provided for each feature to fully describe the manufacturing process.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 34

    Basic Machine Processes

    Competency D403.00

    Identify the basic concepts of the manufacturing processes.

    Basic Machine Processes

    Objective D403.02 Explain the ANSI standards of applying annotations to a drawing that best describes the manufacturing process.

    Hole Callouts
    Section I

    How Finish Holes Are Made

    The drilling of a common drilled hole is done on a drill press.

    Drilling can also be done on a lathe.

    Drilling
    Is the process used to cut a cylindrical hole with a drill press and drill bit.

    Blind Hole

    BORING
    Thru Hole

    Enlarges the hole slightly and makes it rounder and straighter.

    Reaming
    To enlarge a hole to a more accurate size and surface quality.

    Specialty Tools For Hole Development

    ANSI Hole Identification Symbols


    Diameter Counterbore / Spotface Countersink Depth

    Number of holes

    Drill Holes - Size & Location Dimensions


    S

    Always add dimensions for size and location, to profile of feature


    L

    Always locate a drill hole by a common corner. (Datum Corner)

    Dimensioning

    X = Number of
    holes required.

    Repeated Holes
    4X .50

    Dont forget to provide a space

    .50

    .875

    Blind Hole

    Depth Symbol

    A blind hole cuts into but does not pass completely through the object.

    Depth 30

    For blind holes always show a 30 degree bevel end to represent the drilling process.

    Counterbore Callouts
    .50 1.00 .38
    Depth Symbol Counterbor e Symbol

    Counterbore To enlarge the end of a drill hole to a specific diameter and depth in order to recess a mating part.

    .50

    Through Holes
    A through hole is one that passes all the way through the object.

    The word THRU may be omitted in the annotation of the hole.

    Spotface Callouts
    .50 1.00
    Counterbore Symbol

    Spotface The cutting of a shallow


    counterbore, usually about .0625 deep (depth symbol is omitted). A spotface provides an accurate bearing surface for the underside of a bolt head.

    Countersink Callouts
    .50 1.00 X 82
    Countersink Symbol

    Angle of The Chamfer

    Drawn At 90 Degrees

    Countersink To recess a

    hole with a conically (cone) shaped tool to provide a seat for flat head screws. (Does not need a depth to be specified.)

    Knurls
    Section II

    Knurling
    Common on thumbscrews and handles of to provide a better gripping surface Straight parallel groves.

    Diamond crossing diagonal groves.

    Knurling Dimensioning
    The callouts for a knurl should include the pitch, type, and the diameter.
    As Draw n

    As Seen
    1.89 .82

    1.25

    96 DP STRAIGHT KNURL

    The most commonly used diametrical pitches (DP) are 64 DP (coarse), 96 DP (medium), 128 DP (fine), and 160 DP (extra fine).

    Chamfers
    Section III

    External Chamfers Dimensioning


    .25 X 45

    Bevel edges are normally applied to cylindrical parts.

    Preferred For 45 Chamfers .43

    OR .25 X .25 CHAMFER

    30

    Preferred For Angles Other Than 45

    Internal Chamfer Dimensioning


    3.06 THRU 45 .72

    4.44

    Fillets & Rounds


    Section IV

    Fillets & Rounds


    Sharp corners are weak. They are likely to yield cracks and other failures in the part. Fillets are rounded inside corners. Rounds are rounded outside corners.

    Fillets and rounds are normally found on cast, forged, or plastic parts.

    Rough Cast

    Runouts

    Conventional methods for representing fillets and rounds

    Conventional Edges

    If an edge has a small radius, a line should be shown. If an edge has a large radius, no line should be shown. Draw lines for edges whenever such lines make the drawing clearer.

    No Line

    Surface Texture Symbols


    Section V

    Surface Texture Symbols

    Finish Marks
    Tells the machinist which surfaces are to be finished or machined.

    ANSI Standard Finish Mark


    (now in general use)

    60

    1.5H

    3H

    H = Standard Letter Height For General Notes.

    Rules About Finish Marks

    Shown on the edge view of a surface to be finished. The vertex of the finish mark should point inward toward the solid metal. Position to read from the bottom of the sheet or from the right side of the sheet.

    Rules About Finish Marks


    It is repeated in every view where the surface appears as a line, including hidden lines and curved lines.

    Machined Casting

    Rules About Finish Marks

    Finish marks are not required for drill holes or any other holes where machining operations are clearly illustrated.

    Rules About Finish Marks

    If a part is to be finished all over, omit the finish marks. Letter as a general note on the drawing, such as FINISH ALL OVER or FAO.
    NOTES: FINISH ALL OVER. FILLETS AND ROUNDS R.125. BREAK SHARP EDGES.

    General note Should be placed near the title block

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