BOM 11i Training Presentation

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The document discusses Oracle bills of materials, including how to set them up, define components and routings, enter routing information, view indented bills, and integrate with other Oracle modules like WIP.

The document discusses preprocessing lead time, processing lead time, post-processing lead time, fixed and variable lead times for make items, cumulative manufacturing lead time, and cumulative total lead time.

Some important tables related to bills of materials in Oracle include BOM_INVENTORY_COMPONENTS, MTL_SYSTEM_ITEMS, BOM_BILL_OF_MATERIALS, BOM_OPERATION_SEQUENCES, BOM_OPERATION_RESOURCES, and BOM_OPERATIONAL_ROUTINGS.

Oracle Bill of Materials

Release 11i

Business Use of ERP Applications


Sales & Marketing Sales Compensation Order Management Inventory Purchasing Engineering Bill of Materials Work in Process QA MS/MRP Manufacturing scheduling Shop Floor Management Costing

Payroll Training Administration

Project Costing Project Billing

General Ledger A/c Payables Fixed Assets A/c Receivables

Oracle BOM
Create and maintain production items Create and maintain production bill of materials Create and maintain production resources departments, routings,lead times Maintain workday calendar (share with inventory) Delete item , bill and routing information Run BOM reports

Oracle Bill Of Materials


Workday Calendar

Machine , Worker

Bill

Routing

Oracle BOM Setup Pre-requisites


Define your Items
NAVIGATION :

Inventory Items Master Items


TABLE : MTL_SYSTEM_ITEMS UK : INVENTORY_ITEM_ID ORGANIZATION_ID

Define BOM Parameters


NAVIGATION :

Bill of Materials Setup Parameters


TABLE : BOM_PARAMETERS UK : ORGANIZATION_ID

Oracle BOM Setup Steps


Define your Profile Options
NAVIGATION :

Bill of Materials Setup Profiles


PROFILE NAME : BOM : Default Bill of Material Levels

Build your Work Day Calendar


NAVIGATION :

Bill of Materials Setup Calendars Workday Calendar -- Define a valid set of Working Days for the organization

Oracle BOM Setup Steps


Define your Profile Options

Oracle BOM Setup Steps


HOW to Build your Workday Calendar

BOM_WORKDAY_PATTERNS

BOM_CALENDAR UK : calendar_code

Oracle BOM Setup Steps


HOW to Build your Workday Calendar

BOM_CALENDAR_SHIFTS UK : CALENDAR_CODE SHIFT_NUMBER

Oracle BOM Setup Steps


HOW to Build your Workday Calendar

BOM_CALENDAR_DATE

Oracle BOM
ERD FOR Calendar Tables
BOM_WORKDAY_PATTERNS #CALENDAR_CODE #SHIFT_NUM

BOM_CALENDAR_EXCEPTIONS # CALENDAR_CODE # EXCEPTION_SET_ID

BOM_CALENDARS #CALENDAR_CODE

BOM_CALENDAR_SHIFTS #CALENDAR_CODE #SHIFT_NUM

Other Important tables


BOM_CAL_WEEK_START_DATES BOM_CAL_YEAR_START_DATES
BOM_CALENDAR_DATES #CALENDAR_DATE #CALENDAR_CODE #EXCEPTION_SET_ID BOM_SHIFT_DATES #CALENDAR_CODE #EXCEPTION_SET_ID #SHIFT_DATE #SHIFT_NUM

Oracle BOM Setup Steps


Define Resources
NAVIGATION :

Bill of Materials Routing Resources


TABLE :

BOM_RESOURCES

Define Departments
NAVIGATION :

Bill of Materials Routing Departments


TABLE :

BOM_DEPARTMENTS

Assign Resources Departments


NAVIGATION :

Bill of Materials Routing Departments


TABLE :

BOM_DEPARTMENT_RESOURCES

Oracle BOM Entering Resource

Oracle BOM Entering Departments

Oracle BOM Assigning Resources to Departments

Oracle BOM Creating Standard BOM


A

Use BOM to specify Components to

D(2)

Manufacture Assemblies / Subassemblies Configure Sales Orders Explode Aggregate forecasts Calculate Standard Cost

Oracle BOM Types of BOM


Standard
Lists the mandatory components to manufacture items

Model
Lists the option classes from which customers can choose

Planning
Specify items that belong to same product line and used for forecasts

Option Class
Used with Model BOM to specify families of options from which customers can choose

Oracle BOM For Example.


Planning BOM
Department Computer

Training

Work

Model BOM Option Class BOM

Monitor

15
Samsung

17

Micron

Standard BOM

Picture Tube

Cabinet

Oracle BOM Entering BOM

Oracle BOM Entering BOM

Oracle BOM Entering BOM


Important Special Menu Options
Check for Loops Rollup for Costs Rollup Lead Times Indented Bills ( also as Bill of Materials Bills Indented Bills ) Routings

Oracle BOM Routing


Definition of the Step-by-step operations to manufacture a product
A

Operation 10 Dept A
Resource 1 Resource 2

Operation 20 Dept B
Resource 1 Resource 2

Oracle BOM
Entering Assembly Routing Information

BOM_OPERATIONAL_ ROUTINGS

BOM_OPERATION_ SEQUENCES

Oracle BOM
Entering Assembly Routing Information

Oracle BOM
Entering Assembly Routing Information Routing Details

TABLE : BOM_OPERATIONAL_ROUTINGS

Oracle BOM
Entering Assembly Routing Information Operation Resources

BOM_OPERATION_ RESOURCES

Oracle BOM
Entering Standard Operations

Resource Information of Standard Operation

Oracle BOM
Viewing Indented Bills
Indented Bill Of the item AS65103

Oracle BOM
ERD for the BOM Tables
MTL_SYSTEM_ITEMS #INVENTORY_ITEM_ID #ORGANIZATION_ID

BOM_BILL_OF_MATERIALS #BILL_SEQUENCE_ID

BOM_INVENTORY_COMPONENTS #COMPONENT_SEQUENCE_ID

BOM_OPERATIONAL_ROUTINGS #ROUTING_SEQUENCE_ID BOM_OPERATION_SEQUENCES #OPERATION_SEQUENCE_ID BOM_OPERATION_RESOURCES #OPERATION_SEQUENCE_ID #RESOURCE_SEQ_NUM

Oracle BOM
ERD for the BOM Tables
MTL_SYSTEM_ITEMS #INVENTORY_ITEM_ID #ORGANIZATION_ID

BOM_BILL_OF_MATERIALS #BILL_SEQUENCE_ID

BOM_INVENTORY_COMPONENTS #COMPONENT_SEQUENCE_ID

BOM_OPERATIONAL_ROUTINGS #ROUTING_SEQUENCE_ID BOM_OPERATION_SEQUENCES #OPERATION_SEQUENCE_ID BOM_OPERATION_RESOURCES #OPERATION_SEQUENCE_ID #RESOURCE_SEQ_NUM

Oracle BOM

Oracle BOM
Lead Times

Attributes
Pre-processing Lead Time Post-processing Lead Time Processing Lead Time ( fixed and variable for make items ) Cumulative Manufacturing Lead Time Cumulative Total Lead Time Make Item
Preprocessing Fixed Lead Time Lead Time + Variable Lead Time

Buy Item

Preprocessing Processing Post Processing Lead Time Lead Time Lead Time

Oracle BOM

Oracle BOM

Oracle BOM

Oracle BOM

Oracle BOM

Oracle BOM

Oracle BOM

Oracle BOM

Roll Up Lead Times

Result of Lead Time Roll Up

Oracle BOM

Oracle BOM

Calculate Manufacturing Lead Times

Oracle BOM

Oracle BOM
Integration with Other Modules

WIP
Bases the pick list for jobs on the BOM of the assembly Uses the operation list and resource items from routing

Oracle BOM

Important

Reports

BOM Structure Report --- to report for all levels of a manufacturing BOM BOM Comparison Report --- to compare two manufacturing bills BOM Loop Report --- to check loop i.e. if an assy is assigned as component to itself BOM Parameters Report --- to report default parameters of BOM Consolidated BOM Report --- to summarize component usage at all levels Resource where used report Routing report

THANK YOU

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