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    Poultry Plant Layout - Swami

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    Swaminathan S. Raamanathan
    This is one of my academic (B.Tech Food Process engineering) assignment. This presentation gives some ideas that how to implement a small scale poultry processing unit in my home city coimbatore.

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    Poultry Plant Layout - Swami

    Uploaded by

    Swaminathan S. Raamanathan
    7K views28 pages
    This is one of my academic (B.Tech Food Process engineering) assignment. This presentation gives some ideas that how to implement a small scale poultry processing unit in my home city coimbatore.

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    Poultry Plant Layout -swami

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    This is one of my academic (B.Tech Food Process engineering) assignment. This presentation gives some ideas that how to implement a small scale poultry processing unit in my home city coimbatore.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    7K views28 pages

    Poultry Plant Layout - Swami

    Uploaded by

    Swaminathan S. Raamanathan
    This is one of my academic (B.Tech Food Process engineering) assignment. This presentation gives some ideas that how to implement a small scale poultry processing unit in my home city coimbatore.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 28
    At a glance
    Powered by AI
    The key takeaways from the document are that it outlines the process and requirements for setting up a small scale poultry processing unit capable of processing 400 birds per day. It details the location, staffing, facilities, costs, profit estimation and conclusion.

    The major products produced by the small scale poultry processing unit are whole chicken (with and without skin), curry cut, boneless breast, drumsticks and lollipops.

    The total capital cost is Rs. 61,00,000 and the estimated operating cost per month is Rs. 98,000. The major capital expenditures are for land, buildings and plant/equipment.

    Plant layout for poultry

    processing

    S.R.SWAMINATHAN
    BTF 06-027
    TNAU
    Poultry industry Vs india
    • India is the world's fifth largest egg
    producer (45,200 million eggs) and
    the eighteenth largest producer of
    broilers (1,400 million chickens).
    • Production of eggs and broilers has
    been rising at a rate of 8 to 10 %
    perannum.
    • Per capita availability of poultry meat
    is 1.6 kg.
    Cont…
    • Leading large scale poultry
    processing in india
    – Venkateswara Group, Pune
    – Suguna Poultry Farms Ltd, Coimbatore
    – Pioneer Poultry Group, Coimbatore
    – Godrej Agrovet Ltd, Mumbai 
    – Sky Lark group, North India
    • The broiler industry is well dominated
    in southern states in our country
    with nearly 60-70% total output
    coming from these states
    Indian poultry export
    potential
    Period Qty metric tonnes Value in rs crs.
    2003-2004 4 1 5 2 2 8 .1 7 2 0 2 .4 0
    2004-2005 2 7 7 7 4 4 .4 6 1 6 0 .7 9
    2005-2006 1 4 5 8 8 9 .0 0 1 6 7 .5 8
    2006-2007 7 1 0 8 8 0 .1 2 3 1 5 .9 0
    There is a large scope in
    poultry…
    • Poultry processing level is low - 6% , as
    against 60-70% in developed
    countries.
    • Government's offer for developing
    poultry
    – Excise duty is reduced from 16% to 8%
    – setting up of Meat and Poultry
    Processing Board
    – funds of Rs1095 crore for poultry
    development during the 11th Plan and
    Rs 30,000 crore for the entire livestock
    sector
    – Poultry farmers to get maize on
     400 birds / day
    SMALL SCALE POULTRY
    PROCESSING UNIT
    Location of the plant
    • Naduppalayam,
    coimbatore.
    • Guideline value
     : 19rs/squarefoot
    • 20 km away from
    collector office
    coimbatore
    •

    Source: www.tnreginet.com, google map


    Management
    • The system of management of staff
    must be considered from the outset
    • To assist with the design of the
    facilities, management should
    include:
    – Number of birds to be slaughtered
    – Nature of the products
    – Slaughter system
    – Level of technology
    Staffing
    Staff Number of person Rs. Salary/person
    Reception/sticker 1 4000
    Scalder 2 5000
    plucker 2 5000
    Evisceration 2 5000
    Truss/packer 2 5000
    Manager/dispatcher 1 10000
    Cleaner/laborer 2 4000
    Total 12 62000
    Poultry Plant Products
    r y
    u r
    C t
    k e n cu
    i c
    c h
    l e
    o
    Wh
    a s
    e
    br
    s s
    l e
    n e
    p c Bo
    p o t i
    l i m s
    l u
    lo Dr
    k
    Flow diagram
    Water tank

    Total area : 0.2023 ha / 0.5


    ac
    Total build up area : 20%

    Greenery Rest room


    Securit and toilet
    y
    Parking
    8
    5 6 7 13
    17
    4
    3 9 12
    2 10
    17

    18 16 11

    1
    18

    14 15
    1.Reception 10. Ice tank
    2.Stunning table 11. Packaging

    3.Cone stand machine cum table


    12. Chill room
    4.Scalding machine
    13. Freezer
    5.Defeathering
    14. Office
    6.Head and leg
    removal 15. Store room

    7.Evisceration table 16. Processing table

    8.Giblet station 17. wash basin for

    9.Carcass washer carcass


    18. Hand wash

    Equipment for poultry
    processing unit
    Depends on the level of technology used.
    Small scale plant – semi automatic machineries
    1.Poultry crates X
    100
    2.16 cone killing
    stand
    3.Stunner/sticking
    knife
    4.Waterfall dip
    tank,with
    thermometer
    5.Flight feather
    remover
    8.Feather bins X 5
    9.Mobile racks X 3
    10.Evisceration table
    11.Evisceration
    tools , 5 sets
    12.giblet station X 1
    13.Carcase washer

    14.Sink unit/
    sterilizer X 4
    15Wash hand basin X
    2
    16Icemaker, for use
    with ice tank
    only (optional)
    17Ice tank or spiral
    washer chiller
    18Packing table X 4
    19Shelving
    20Offal truck
    21Scale
    22Dry store room
    23Cold storage
    24Freezer storage
    25Insect electrocutors
    26Office equipment
    27Bagging machine
    28Boot wash
    33Cleaning equipment
    (higher pressure
    power washer)
    30
    Economics
     Economics of
    establishment
    and operation of
    the venture are
    the first
    considerations
    when designing
    poultry plant
     Capital cost
     Operating cost

    Capital costs
    Particulars One time Investment Reasons
    Land (Rs)
    4,50,000 0.5 acre at 19rs/sqft
    Buildings 45,00,000 1000rs/sqft – 10 cent
    Plant and equipment 15,00,000 building
    Cold + fence +
    storage,
    Contingencies 20,000 parking
    wiring,ice
    Paper work, production,
    Working capital 50,000 bagging machine,
    registration,
    Procurement license,
    of birds
    Total 61,00,000 feather
    table remover,
    , fan,
    and first etc,.
    month
    Giblet station,
    operating cost etc,.
    Operating costs
    Cost (Rs.)/ month
    Personnel 62,000
    Maintenance and spares 2,000
    Water and sewage 2,000
    Electricity 10,000
    Packaging materials 10,000
    Sundries 2,000
    Contingencies 10,000
    Total 98,000
    rice and profit estimation4 0 0 b ird s/ d a y
    • Price of farm live 8 0 0 K g /d a y
    chicken :Rs. 50/- 4 0 , 0 0 0 R s/ d a y
    • Average weight of live chicken :
    2 kg
    • Price of slaughtered carcass : 6 0 0 kg / d a y
    Rs. 90/- 5 4 , 0 0 0 R s/ d a y
    • Average weight of one carcase:
    1.5 kg
    Mo

    Pro fit
    nt
    hl

    1 4 , 0 0 0 R s/ d a y
    y
    ex
    pe
    nd
    it

    s : 25
    ur

    y
    ing da
    e

    Pro fit: 3 , 5 0 , 0 0 0 R s/ m r
    o nWothk
    1,0
    0,0
    0 0
    Rs
    Pay back period

    • Period of recovering investment cost


    • Payback period = investment / annual
    net profit
     =
    61,00,000/30,00,000
     = 2.033
     = 2 years (app)
    Conclusion
    • Type of industry: small scale
    poultry processing
    • Location : Naduppalayam,
    coimbatore.
    • Staff : 12 members
    • Products : whole chicken (with
    skin and without skin), curry
    cut, boneless breast,
    drumstick, lollipop.
    • Area required: 0.5 acre
    • Capital cost : 61,00,000 Rs
    • Operating cost : 98,000
    Rs/month
    Reference
    • Annual report 2007-2008 – mofpi
    • http://www.mofpi.nic.in/
    • http://www.apeda.com/apedawebsite/six_he
    • www.ansci.umn.edu/
    poultry/.../small-scale_production.htm
    • Poultry processing, manpreet
    singh, anburn university
    • attra.ncat.org/attra-
    pub/poultryprocess.html
    • www.fao.org/docrep/003/t0561e/T0561E00.
    •

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