Degumming of Oil

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The key takeaways are about the degumming process of oils which involves the removal of gums and other impurities using additives like water, dilute acids or alkalis.

Gums are phospholipids that are formed when oil absorbs water, causing some phosphatides to become hydrated and insoluble in oil. They exist as phosphatidyl choline, phosphotidyl inositol, phosphotidyl ethanolamine and phosphatidic acid.

The main types of degumming processes discussed are dry, water, acid, enzymatic, TOP and special degumming.

DEGUMMING

OF OILS
SUBMITTED by:-
RICHA GUPTA
3 rd B.TECH OIL
TECHNOLOGY
CONTENTS

INTRODUCTION
OBJECTIVE
GUMS
GUM CONTENT OF VARIOUS OILS
MECHANISM OF DEGUMMING
TYPES OF DEGUMMING
VARIOUS PROCESSES FOR DEGUMMING
INTRODUCTION
DEGUMMING is defined as the treatment of crude
oils with additives that are used for the removal of
gums and other impurities in oil

Additives are water, dilute acids, or alkalis

Process involves the conversion of the phosphatides to


the hydrated gums that are highly insoluble in oil and
are quickly separated as the sludge
OBJECTIVES OF DEGUMMING

Removal of lecithin

Improves yield of oil

Reduces oxidative degradation of oil

Provides better colour


INTRODUCTION TO GUMS

GUMS are simply phosphatides

Similar to oil molecules except that they are


phospholipids products

One of the three fatty acid chains are substituted by a


phosphatide

Formed when the oil absorbs water that causes some


of the phosphatides to become hydrated and thereby
insoluble
FORMATION OF GUMS

CH2OOCR1 O

CHOOCR2 + HO-P-OH + HO-CH2-CH2-N-(CH3)3


OH OH
CH2OH (CHOLINE)

CH2OOCR1

O (LECITHIN)
CHOOCR2

CH2 O POCHO2CH2N(CH3)3
TYPES OF PHOSPHATIDES

Forms in which phosphatides exist:


i. Phosphotidyl choline (PC)
ii. Phosphotidyl inositol (PI)
iii. Phosphotidyl ethanolamine (PE)
iv. Phosphatidic acid (PA)

. Only phosphotidyl ethanolamine is weakly soluble


in water
TYPES OF GUMS

Except phosphotidyl ethanolamine, the other three are


very soluble in water giving rise to two types of gums:

1.HYDRATABLE GUMS

2. NON-HYDRATABLE GUMS
1.HYDRATABLE GUMS:

Soluble in water

Phospholipid is attached at alpha and alpha(dash)


position

Easily removed as there is no problem of stearic


hindrance in them

Removed by normal settling and water degumming


2.NON- HYDRATABLE GUMS:
Insoluble in water

Phospholipid is attached at beta position

Difficult to remove because of stearic hindrance

Requires the use of acid to convert them to hydratables


for complete removal

Can be removed by either acid or enzymatic


degumming
GUM CONTENT OF VARIOUS OILS

OIL TYPE PHOSPHATIDES PHOSPHORUS


(%) (ppm)

Coconut 0.02 0.05 10 20


Corn 0.7 2.0 250 800
Cottonseed 1.0 2.5 400 1000
Groundnut 0.3 0 .7 100 300
Palm 0. 03 0.1 15 30
Rapeseed 0.5 3.5 200 1400
Soyabean 2.0 3.0 400 1200
Sunflower 0.5 1.3 200 500
MECHANISM OF
DEGUMMING

FIG-2
FIG-1
FIG-3
TYPES OF DEGUMMING

1) Dry degumming
2) Water degumming
3) Acid degumming
4) Enzymatic degumming
5) TOP degumming
6) Special degumming
1) DRY DEGUMMING

Involves removal of gums through precipitation by


acid conditioning and via filtration during bleaching
process,not via centrifugal separation

Used for low phosphatide oils

Eliminates bleaching as separate processing step


PROCESS STEPS

Heat low phosphatide oil to 90-100C

Mix oil with phosphoric acid and bleaching earth in a


mixer

Bleaching is done under vacuum

Filtration is done to separate spent earth

Dry degummed oil is obtained


2) WATER DEGUMMING

Removes gums through precipitation by pure water


hydration of crude oil via centrifugal separation

Used for extracting gums for production of


lecithin,soybean oil and for crude oils with 200 ppm
phosphorus content

Can be carried out in batch or continuous procedure


PROCESS STEPS

Mix oil with 1-3% water at 60-80C

Gums become hydrated and insoluble in oil

Hydration mixing is done for 30 minutes

Centrifugal separation of hydrated gums

Vacuum drying of degummed oil


3) ACID DEGUMMING

Gums are preciptated by acid conditioning process


and removed by centrifugal separation

Gums can be hydrated at temperature higher than


40C

Process may lead to dewaxing


TYPES OF ACID DEGUMMING

Acid degumming are also of two types:

Dry acid degumming- mainly used for


processing oils with low gum contents such as palm
oil, coconut oil.

Wet acid degumming-Initially oils with higher


gum contents are similarly processed as in dry acid
degumming. However, to achieve gum hydration
water is added following acid apportioning.
PROCESS STEPS
Heat oil to 40C

Acid addition and mixing

Heat upto 60-70C

Mixing for 30 minutes

Centrifugal separation of hydrated gums

Vacuum drying of degummed oils


4) ENZYMATIC DEGUMMING

Uses food grade enzymes


Mainly used for soybean and rapeseed oil

It can be divided into four different steps:


(i) The adjustment of the optimal conditions ;
(ii) The addition of the enzyme solution;
(iii)The enzyme reaction;
(iv) The separation of lysophosphatide from the
oil at about 75 C.
PROCESS STEPS
Bring the phospholipids to the water/oil interface

Add citric acid to chelate the metals

Emulsify the mixture

Enzymatic reaction

Convert phospholipids to the lyso form

Centrifugation to remove water and phospholipids


COMMERCIAL DEGUMMING PROCESS

It includes :
Special degumming
TOP degumming (Total Degumming Process)

Special degumming process :


It has its origin in the linseed degumming process. It
was published by Alfa-Laval in 1985 as a method to
minimize residual gums.
PROCESS STEPS
Heat oil to 60C

0.05- 0.2% phosphoric acid with intensive mixing

Neutralize with lye

Addition of water

Mixture is reacted for 30 minutes

Gums centrifugation

Oil drying
TOP DEGUMMING

Oil is heated and mixed with acid and reacted for 3-4
minutes
Concentrated caustic soda is added to partly
neutralize the acid
The mixture is then blended with recycled heavy-
phase effluent from second stage and separated in
the first centrifuge
More oil separated with heavy phase.This oil is
recovered as heavy phase is recycled to the first
separation stage
VARIOUS PROCESSES FOR
DEGUMMING

1.BATCH PROCESS
MOTOR
Steam is passed
from top GEAR PUMP
STEAM
Water is passed INLET

from bottom
60 rpm motor is
WATER DIRECT
used
BY PASS
Direct by pass valve is
opened in the beginning
Trap allows water to come
but retains steam TRAP
FIG-DEGUMMER FOR BATCH PROCESS
STEPS FOR BATCH PROCESS

1. Oil charge is taken in oil tank equipped with heating


arrangements and stirrer.
2. 15% diluted Orthophosphoric acid (0.5-1 kg per ton of
oil)is added slowly to oil charge within 10 minutes at
40C with continuous stirring and heating.
3. Heating is carried to 70C with continuous stirring.
4. When gums start settling down, heating is stopped
and 10% boiling water is added which takes gums
along with it.
5. Gums are allowed to settle for 1 hour and after
draining gums,degummed oil is obtained
2.CONTINUOUS PROCESS

1. Oil is pumped through strainer and passed to heat


exchanger and then to mixer.
2. 10% diluted phosphoric acid is added to mixer
through metering pump where it mixes with oil.
3. Then the mixture goes to buffer tank in which
hydration is done and a residence time of 15-20
minutes is given for proper gum conditioning.
4. Then it is passed to centrifuge.
5. Due to density difference,gums and water come on
outer side and oil in the centre.
N K
H A
T U
YO

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