Joining of Plastics
Joining of Plastics
Joining of Plastics
PLASTICS
BY
S.SUGUMAR
CIPET -
CHENNAI
JOINING OF PLASTICS
Methods used for Joining of Plastics may be grouped
according to principle on which the bond is made.
I.Cohesion Principle
Involves an actual intermingling of molecules of the
materials being joined.
Some means is employed to cause two materials
to flow together and fuse.
Two techniques in this category
- Solvent cementing
- Thermal welding
Cohesive bonding involves joining of similar pieces.
different materials may be joined only when the flow
properties are similar.
II. Adhesion Principle
makes use of film which adheres to each other material to be
joined.
An adhesive, a substance different from either of the
materials remains in the joint.
Thermosetting
(E.G) PF,,epoxide, Polyester resin,
Most versatile and durable
Methods of Adhesive Application
Roll coating
Process
A holding fixture secures the plastic part to be stacked. Plastic studs
protrude through holes in the material of the connection part. A heating manifold
covers the protruding plastic studs and soften the plastic with finely controlled hot
air. When plastic reaches a sufficiently molten stage, the heat ceases and a cold
stake head descends. The cold stake head forms the plastic stud, solifides it and
creates a permanent head.
Advantages :
Tight mechanical connection
Low production cost : can simultaneous stake multiple studs.
High speed production
No damaged to outside surface.
Resistance wire and Induction Welding
joint
Materials
Both amorphous and semi- crystalline thermoplastic can be
joined by friction welding
The major welding variables are :-
- rotation speed, pressure and cooling time
Applications
- Plastic floats - Pipes
- Shafts - Pressure vessels.
Vibration Welding
Also called linear friction welding.
Pressure 1 to 4 n/mm 2
Main Advantages
Very large complex linear joints can be produced at
high production rates.
Suitable to weld almost all thermoplastics.
Examples:
Automobiles parts Front and rear light assemblies,
fuel filter, instrument panel, reservoirs for brake, etc.
ULTRASONIC WELDING
PROCESS
Ultrasonic welding is a process in
which strong frictional heat is
generated at the portions of moldings
to be welded by simultaneously
applying pressure and ultrasonic
vibration, to melt and weld these
portions.
Ultrasonic Welding : Equipment consists of:-