Industrial Cabling Standarv2

TIA-1005 (Proposed by TR-42.
9)
Industrial Cabling Standard
Pete Lockhart
Anixter
Manufacturing IT Forum
Standards
Certification
Education & Training
Publishing Cleveland, Ohio
Conferences & Exhibits
May 20-21, 2008
Key Points to be Covered
Definition of Structured Cabling for Commercial Networks

Definition of Structured Cabling for Industrial Networks
The proposed TIA-1005 Draft Standard Structure
Industrial Area Concepts
Recognized cables
Recognized connectivity
The Automation Outlet
2-Pair Cabling
Multi-connector Ethernet Channels
M.I.C.E.
Structured Cabling 1st Defined in TIA/EIA-568
ANSI/TIA-PN-3-4822-G 12-12-2007
Telecommunications Infrastructure Standard for Industrial Premises
Ballot proposal from TIA-TR-42.9 working group

Will become ANSI/TIA-1005 Industrial Cabling
Standard on approval
Based closely on the ANSI/TIA/EIA 568-B,
TIA-569-B, ANSI-J-STD-607-A, ANSI/TIA/EIA-606-A,
and ISO/IEC 11801Standards
Also related to ISO/IEC 24702 Information Technology-
Industrial Premises
Environmental references: IEC60721-x, IEC60654-x
Purpose of Standard
To enable the planning and installation of

telecommunications cabling infrastructure within and
between industrial buildings
The potential exposure to hostile environments in the

industrial space is the central concept of the standard in
contrast to that of TIA/EIA 568, which addresses
commercial buildings
The special cabling system requirements of industrial

operations is also a prime design principle of the
document
New Terms, not in TIA/EIA-568B
Automation island
Area in proximity to the industrial machines
Automation outlet
Where the generic telecommunications cabling ends and the automation-specific
cabling begins
Device area
Where system I/O interacts with control equipment
Industrial segment
A point-to-point connection between two active industrial communications devices
M.I.C.E.
For Mechanical, Ingress, Climate/Chemical, Electromechanical
Horizontal Topology Same as TIA/EIA-568B
Industrial Area Concept
Control/equipment/telecomm room
Factory floor
Work area
Automation island
Industrial Horizontal Star Channel Topology
TO = Telecommunications Outlet
AO = Automation Outlet
Horizontal Allowable Distances
for Copper Links
In many cases industrial cabling can be made almost
entirely of work area cabling, which must be accounted for
when combined with equipment and patch cabling in the
limited 100 m (328 ft.) channel.
The following formula must be used to calculate the
maximum cord and link lengths:
Recognized Horizontal Cables
Twisted-pair copper
4-pair, 100 ohm balanced (unshielded or shielded)
Optical fiber
Optical (glass) fiber, single-mode and multimode cable
(ANSI/TIA/EIA-568-B.3)
Plastic Optical Fiber: Removed from the issue of the Standard

and referred to a Working Group for later addition as an Addendum
Plastic polymer optical fiber (ISO/IEC 24702)
Plastic polymer clad silica optical fiber (ISO/IEC 24702)
Horizontal Cabling Beyond
the Automation Outlet
The Automation Outlet demarks the point at which non-

generic horizontal cabling components maybe used.
The 2-pair, 100 ohm balanced cabling may not be used
prior to the Automation Outlet.
Must be 4-pair
AO Can be 2-pair
Recognized Backbone Cables
Copper
Optical fiber
Optical (glass) fiber, single-mode and multimode cable
(ANSI/TIA/EIA-568-B.3)
Plastic Optical Fiber: Removed from the issue of the Standard

and referred to a Working Group for later addition as an Addendum.
Plastic polymer optical fiber (ISO/IEC 24702)
Plastic polymer clad silica optical fiber (ISO/IEC 24702)
Grounding and Bonding Considerations
Use ANSI-J-STD-607-A for

grounding requirements
Use single point grounds
Grounding and bonding should
be configured to provide an
equal potential grounding system
to prevent ground loops
The use of star grounding
in communications coverage
areas can be used to mitigate
ground loops
Industrial Cabling Performance
Industrial cabling performance

Requires a combination of environmental
and enhanced transmission performance
to support the intended applications
The standard states

That for the above reasons and because
Channels with more than four connections
are allowed Category 6, or better,
cabling SHOULD be used
Industrial Cabling Performance Requirements
Twisted-pair copper
The installed channels and permanent links shall meet the
requirements for cabling as specified for
Category 5e per ANSI/TIA/EIA-568-B.1, clause11.2
Category 6 per ANSI/TIA/EIA-568-B.2, clause 7
Industrial Cabling Performance Requirements
Standard optical fiber cables

Optical fiber (glass) cabling shall meet
the performance requirements of
ANSI/TIA/EIA-568-B.1. Depending on
the environmental conditions additional
enhancements or separation/isolation
may be required.
Connecting Hardware Copper
Telecommunications outlet/connector
8-position modular: (100 ohm balanced twisted pair) per
ANSI/TIA/EIA-568-B.1 using T568A 0r B wiring method
Non-Sealed: 4-pair terminated, must meet the performance

requirements of ANSI/TIA/EIa-568-B.2
Sealed: may be housed (encapsulated) within a protective housing,

must meet the performance requirements of ANSI/TIA/EIa-568-B.2,
when subject to the applicable environmental conditions defined
by MICE Table
Automation outlet/connector
Serves as the interface between generic
cabling and the automation island
8-position modular: (100 ohm balanced

twisted pair) per ANSI/TIA/EIA-568-B.2
required to meet Category 6 or better
Non-sealed: each 100-ohm 4-pair cable

shall terminate on an 8-position connector
Sealed: shall use connector encapsulation

variant 1 from IEC 61076-3-106
Automation outlet/connector
A 2-pair sealed connector. Where a full set of applications is not
required (100BASE-T max), the M12-4 D-coding connector as
defined in IEC 61076-2-100 may be used. It should be a minimum
of Category 5e for four connections or less and Category 6 for
more than four connections.
M12-4 D Plug M12-4 D Jack

Connecting Hardware Fiber Optic
Telecommunications outlet connector

LC connector family, as specified in ANSI/TIA/EIA-604-10A and
shall perform to ANSI/TIA/EIA-568-B.3
Sealed optical fiber connectors, may be protected by

encapsulation, isolation or separation. Variant 1 of IEC 61076-3-
106 methods should be used, but any suitable encapsulation may
be used, as long as a single method is used throughout the facility.
Connecting Hardware Fiber Optic
Optical fiber automation outlet/connector

Non-sealed: LC connector family, as specified in ANSI/TIA/EIA-
604-10A and shall perform to ANSI/TIA/EIA-568-B.3
Sealed: the sealed outlet connector housing shall be Variant 1 of

IEC 61076-3-106, incorporating the duplex LC connector of
ANSI/TIA/EIA-604-10A
Adapters
Balanced twisted pair

Back-to-back jack is recommended for use on enclosures for
bulkhead quick connections.
Mated adapters shall conform to the transmission requirements
of the appropriate media type and category
When two connections are used in very close proximity, they

should be of the next higher performance category. If the space
is less then 10 cm, it can count as a single connection.
L < 10cm L > 10cm

Consolidation Point
Interconnection point within the horizontal cabling

using ANSI/TIA/EIA-568-B.2 or -B.3 compliant
connecting hardware in accordance with the
requirements of Clause 0
Differs from a MUTOA as it requires an additional
connection point
No more than a single consolidation point or transition
point shall be used in the same horizontal run
Each cable extending to the work area from
a consolidation point shall be terminated to a
compliant TO, AO or MUTOA
Consolidation Point Examples
Annex A: Requirements for 2-pair Cabling
All unused conductors of a 4-pair cable shall be common

mode terminated
When connecting a complete 2-pair cabling system into equipment
designed for 4-pair cabling (e.g., 100BASE-T), ensure the correct
pair assignment is used
Network switches designed for use with 2-pair cabling should not
be connected with 4-pair cabling
If mixing 2-pair and 4-pair cabling systems, ensure that the resulting
cabling channel meets the requirements of the application.
MICE Concept Now in TIA-568-C0
There are three basic types of industrial areas:

Factory floor (MICE 1 or 2)
Work area (MICE 2 or 3)
Automation island (MICE 3)
The areas have mixed environments and are given

classifications (subscripts 1, 2 and 3) based on the MICE
limits assigned to that level of hazard
MICE Definitions
MICE Table for Mx & Ix
Example of Environmental
Change Along Cable Channel
MICE Environmental Boundaries
Environmental boundaries may occur at the connector locations,

enclosures, walls or along any portion of the cabling run
Five connection channel with MICE boundaries.

Summary
Standard Allows for 2-pair Cabling Systems

Standard Defines an Automation Island
Standard Defines Automation Outlets & Cables
Standard States that Category 6 or Better Cabling shall be
used for the Automation Islands.
Defines Environmental Concerns in concrete terms with
M.I.C.E. Tables (referenced in TIA-568-C0)
POF-Plastic Optical Fiber has been removed for further
technical review for later addition to Standard.
The Draft SP Ballot is expected to be issued in April for final
review in June 2008, possible release of Standard in 2009.
Questions and Discussion
Related Resources
TIA-TR-42.9 Industrial Cabling Working Group

ANSI/TIA-1005 Industrial Cabling Standard-Proposed
ANSI/TIA/EIA 568-B Commercial Building Telecommunications Cabling
Standard
ANSI/TIA-569-B Commercial Building Standard for Pathways &
Spaces
ANSI-J-STD-607-A Commercial Building Grounding and Bonding
Requirements for Telecommunications
ANSI/TIA/EIA-606-A Administration Standard for Commercial
Telecommunications Infrastructure
ISO/IEC 11801Generic Cabling for Customer Premises
ISO/IEC 24702 Information Technology-Industrial Premises
Environmental references: IEC60721-x, IEC60654-x
Phone: (919) 549-8411

E-mail Address: [email protected]

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TIA-1005 (Proposed by TR-42.

Definition of Structured Cabling for Commercial Networks

Telecommunications Infrastructure Standard for Industrial Premises

Ballot proposal from TIA-TR-42.9 working group

To enable the planning and installation of

The potential exposure to hostile environments in the

The special cabling system requirements of industrial

Plastic Optical Fiber: Removed from the issue of the Standard

The Automation Outlet demarks the point at which non-

Plastic Optical Fiber: Removed from the issue of the Standard

Use ANSI-J-STD-607-A for

Industrial cabling performance

The standard states

Standard optical fiber cables

Non-Sealed: 4-pair terminated, must meet the performance

Sealed: may be housed (encapsulated) within a protective housing,

8-position modular: (100 ohm balanced

Non-sealed: each 100-ohm 4-pair cable

Sealed: shall use connector encapsulation

M12-4 D Plug M12-4 D Jack

Telecommunications outlet connector

Sealed optical fiber connectors, may be protected by

Optical fiber automation outlet/connector

Sealed: the sealed outlet connector housing shall be Variant 1 of

Balanced twisted pair

When two connections are used in very close proximity, they

L < 10cm L > 10cm

Interconnection point within the horizontal cabling

All unused conductors of a 4-pair cable shall be common

There are three basic types of industrial areas:

The areas have mixed environments and are given

Environmental boundaries may occur at the connector locations,

Five connection channel with MICE boundaries.

Standard Allows for 2-pair Cabling Systems

TIA-TR-42.9 Industrial Cabling Working Group

Phone: (919) 549-8411

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