Textile Internship
Textile Internship
Textile Internship
Textile Internship at
Vardhman Textiles
Baddi (HP)
(26.12.2011- 5.1.2012)
DFT VI
OBJECTIVE OF INTERNSHIP
Observations to be made on
Yarn manufacturing and Winding section
Weaving section
Dyeing section
1. Focused Improvement
2. Autonomous maintenance
3. Planned maintenance
4. Education and Training
5. Initial flow control
6. Quality maintenance
7. Office maintenance
8. Safety health and environment
SPINNING
Process Flow
REITER Machines
TRUTZSHLER DK 803
RSB 851
REITER Machines
REITER F35 Roving
Frame
Schlafhorst/saurer
The Blowroom
The Blowroom is the 1st step of yarn production in the spinning mill.
INPUT : Fabric in the form of Bales
OUTPUT : Sliver
Basic operations
Blowroom
a) Opening
b) Cleaning
c) Dust Removal
d) Blending
e) Even Feeding of material to the card
Opening Devices
Type Appearance Description
Unimix
Model LB 7/3
By Lakshmi LMW
The m/c is made up of 3 parts
Storage section,
Intermediate section, and
Delivery section
Cleaning Machine
6. Groove
7. Operating Panel
Carding
Removal of neps
Parallelization of fibres
Marketing Team
CPDC
Located at Mahavir Textiles
R&D(Small Length
Bit Loom
Sampling )
Sectional Warping
If the calculation does not give an exact number, the last section will
be produced with a number of threads lower than the other sections,
Or the number of threads composing each section will be reduced.
so as to get all sections with one and the same number of thread,
Sizing
weaving machines with the highest weft insertion performance and are
considered as the most productive
sheets, shirting fabrics, linings, taffetas and satins in staple yarns of man-
made fibres
AURO TEXTILES
Started in December 2000
Production - 30 lack Meters/ Month
One of the largest fabric processing unit in
Asia.
Has area of 12 acres
Self- sufficient power supply
AURO TEXTILES
Processes:
Preparatory
Dyeing
Finishing (both piece dyed and yarn dyed
fabrics)
Inspection and Packing
Departments
Auro Textiles has four major departments
2. Commercial Department.
3. Engineering Department.
4. Production Department.
Production
GREIGE SECTION
PREPARATORY SECTION
PERBLE RANGE
NEW PAD STEAMER
MERCIRIZER
DYEING SECTION
TANK COLOUR PREPARATION AREA
PAD DRY
HT STEAMER
THERMOFIX
PAD STEAMER
FINISHING SECTION
STENTER
SUEDING MACHINE
SANFORIZER
AIRO MACHINE
CURING MACHINE
TECHNICAL SECTION
PHYSICAL LAB
CHEMICAL LAB
PILOT PLANT
INSPECTION AND FOLDING SECTION
PRODUCTION PLANNING & CONTROL
EFFLUENT TREATMENT PLANT
SINGEING
WASHING
DESIZING &
SCOURING
NaClO2 BLEACH
WASHING
H2O 2 BLEACH
WASHING
DRYING ON
CYLINDERS
PLAITOR Preparatory
(Perble) Range
Perble Range
Section A: Singeing, Combined desizing and
scouring
Section B: Chlorite Bleaching
Section C: Peroxide bleaching
Section D: Vertical Drying Range.
FABRIC
STEAMERS PLAITOR
INLET
THERMOFIX MACHINE
This technique utilizes the high rate of dyeing
achieved at high temperature (commonly in
the region of 210C).
CHEMICAL
FABRIC INLET STEAMER
TROUGH
VERTICAL
13 WASHERS WATER SEAL
DRYING RANGE
PLAITOR
FINISHING
Stenter
Peaching Machine
Sanforizing Machine
Airo machine
Curing Machine
FINISHING
CHEMICAL FINISHING
SOFTENING
RESIN FINISH
TEFLON FINISH
ETI(Easy to Iron)
MECHANICAL FINISHING
PEACH FINISH
SANFORISATION
TECHNICAL SECTION
MILL:
SUBSTRATE:
COUNT:
SHADE N0.
LOT N0:
N0.OF CONES:
DATE:
NET WT.:
GROSS WT.:
FIBER DYEING
Types of fibers dyed
COTTON
ACRYLIC TOW
POLYESTER
WOOL
MILANGE
FIBER DYEING
RAW MATERIAL
(Cotton, Polyester, DRYING BALE PACKING
Acrylic)
STAMPING DISPATCH
WASHING
HYDROEXTRACTIO
DYEING
N
PRODUCTION PLANNING AND
CONTROL
The main objective of this department is to
execute the orders placed to the organization
by effective scheduling.
They also keep a control over the orders by
daily monitoring at each stage of SPDM,
dyeing and dispatch.
This department has to decide the date for
the dyeing of the particular lot in the bulk
(R & D)
RESEARCH & DEVELOPMENT has the following
sub departments
Technorama M/c
OBBDM
SPDM
Knitting M/c (Quality)
Conclusion