Mold Making and Slipcasting

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Mold Making &

Slipcasting
Mold Making
An ancient manufacturing process using liquid or pliable materials formed
around a frame or mold. A mold (or hollowed out form) in the negative
shape of an object is made. Then a liquid material is poured into the mold
and left to harden. The resulting positive form is called a casting.
Common Techniques for Making Plaster Molds:

Cottle Boards:
Frosting:
Using Plastic Tub:
USG No. 1 Pottery Plaster
Gypsum plaster or Plaster of Paris is a
powdered soft sulfate mineral (gypsum)
that hardens once mixed with H20.

We will use USG No.1 Pottery Plaster to


make our molds.

Plaster must be mixed correctly in order


for it to be used in the slip casting process.
If the plaster is too dense or too porous
the capillary action required for casting
wont work.

Plaster starts to set up (harden) as soon


as it is mixed
One Piece Molds:
No Overhangs or Undercuts!
Two Piece Molds:
Can have overhangs and undercuts
Slipcasting
Slipcasting is an ancient manufacturing process used for the mass-
production of ceramic objects.

Slip is specially formulated liquid clay.

Slip contains a deflocculent which prevents the clay particles from


sticking together. Because of this slip can be mixed using very little H2O
which is critical to its function. Too much water in your slip and your
castings will never setup.

Slipcasting relies entirely on the capillary action of plaster.

Slip is poured into a plaster mold wherein the plaster sucks the water
out of the slip and begins to solidify around the edge. Once a thickness
is achieved the remaining liquid clay is poured out. After some time the
casting in the mold hardens and can be removed.
Capillary Action is the ability of liquids to flow in narrow spaces without or even
against external forces. Like paper towels sucking up a spill.
Deflocculent
Deflocculents hold materials in suspension, preventing them from
clumping together. It is critical that the clay particles be held in
suspension in slip, it allows slip to have liquid properties with the
minimum amount of H2O added.

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