Introduction To Process Oils
Introduction To Process Oils
Introduction To Process Oils
ASSISTANT ViceMANAGER
Executive GENERAL
REPORT MANAGER
Manager President Vice President
G.CEO
MANAGER
Document No. :
Park Chul Hee Jang In Hyuk Park Seung Soon
Corporate QC-Technology
Communications Team
Team 2
Confidential for internal use only
I . Layout Machines
▶ “A” Machines
1. General Layout
4th Floor
3rd Floor
2nd Floor
1st Floor
Corporate QC-Technology
Communications Team
Team 3
Confidential for internal use only
2. Details Layout
∎ 4th Floor
Dust Dust
Filter Extractor
Dust
Carbon Black & Silica Daily Bin Collector
#2nd Carbon
Weighing
Corporate QC-Technology
Communications Team
Team 4
Confidential for internal use only
∎ 2nd Floor
Wigwag Ram
Hooper
Door
Layout Banbury
Chamber
Chasing
Rotor
Drop Door
Shut Bank
Corporate QC-Technology
Communications Team
Team 5
Confidential for internal use only
∎ 1st Floor
Cooling
To Wigwag Water
Compound
2nd Floor Roll Die
`Pincers
Batch &
Roll
Compound
Jet Fan Calender
Jet Fan Marking
DIP Basin
Fan
Take away
C/V
Batch Off
Corporate QC-Technology
Communications Team
Team 6
Confidential for internal use only
▶ “Q” Machines
1. General Layout
2nd Floor
1st Floor
Corporate QC-Technology
Communications Team
Team 7
Confidential for internal use only
∎ 2nd Floor
Wigwag
Ram
Hooper
Sheet Rubber Door
Feeder Dust
Block Rubber
Extractor
Feeder
Chemical
Recheck
Weighing
Layout Banbury
Chamber
Chasing
Rotor
Drop Door
Shut Bank
Corporate QC-Technology
Communications Team
Team 8
Confidential for internal use only
∎ 1st Floor
Take Away
Jet Fan Jet Fan C/V
Fan
Batch Off
Corporate QC-Technology
Communications Team
Team 9
Confidential for internal use only
II .
▶ “A” Machines
1. Main Silo
100%
92% Main Silo Main Silo
Material Capacity Material Capacity
(High Level Sensor) No. No.
1 AAC131A 6 AAC332A
2 AAC141A 7 AAC341A
Capacity :
3 AAC231A 8 AAC421A
190 m3
4 AAC241A 9 AAD241A
5 AAC331A 10 AAD342A
6%
(Low Level Sensor)
2. Daily Bin
1 2 3 4 Daily Screw
Code 1 2 3 Daily Screw
4 10 Bin No Length Code
4 9 Bin No Length
1 440 cm AAC341A
3 9
1 440 cm AAC341A
2 255 cm AAC3311A 3
2 8 2 255 cm AAC3311A
3 168 cm AAC421A 2 8
1 5 6 7 3 168 cm AAC421A
4 278 cm AAC332A
1 5 6 7
4 278 cm AAC332A
5 370 cm AAC141A
Auto
Code Auto 5 370 cm AAC141A
Chem No 6 420 cm AAC231A
Code
Chem No 6 420 cm AAC231A
1 AAY307A 7 590 cm -
1 AAD111A 7 590 cm -
2 AAD111A 8 450 cm AAD342A
2 AAD623A 8 450 cm AAD342A
3 AAD623A 9 405 cm -
3 AAY106A 9 475 cm Dust C/B
4 AAY106A 10 475 cm Dust C/B
TOLERANCE
DESCRIPTION RANGE MIN MAKER MODEL NO.
(±)
Function
Weighing Conveyor : To weigh rubber due to compound specification
Recheck Scale : To recheck weigh of offline chemical
Feeding Conveyor : To prepare material that already fit specification before input to mixer
Recheck Scale
Function : To mixer raw materials with specific parameters to meet require compound properties
Shut Bank
Motor Power Sensor : Yokogawa UR10000 Range : 0 ~ 5000 + 1 Kw
(Mixing Power)
6. Roller Die
Twin Screw
Calender Roll
Left Side
Top Side
Function
Cooling Water : To recheck weigh of offline chemical
Batch & Compound Marking : To give identity for every batch compound (Compound name, production date, group)
DIP Basin : To coat rubber surface with DIP (anti tack) solution
Batch &
DIP Basin Compound DESCRIPTION DIMENSION SPEED
Marking
Cooling
Marking Water Take Away L = 215 cm ; W = 105 cm Max : 21,3 m/m
C/V Conveyor
Take away
Marking L = 372 cm ; W = 105 cm Max : 24,28 m/m
C/V
Conveyor
Batch Off
Recheck Scale
Recheck Scale 0 ~ 20 Kg 20 g 20 g
2. Bunbury Mixer
Function : To mixer raw materials with specific parameters to meet require compound properties
Cooling Pipe Floating Weight Single Slope, “V” bottom type Ram position Min : 8 mm
(Ram) Ram position Max : 1609 mm
Chamber
Ram press. Max : 100 N/cm2
Chasing
Rotor NST Speed Min : 6 rpm
Rotor
Speed Max : 60 rpm
Drop Door
Motor Power Sensor : Yokogawa UR10000 Range : 0 ~ 5000 + 1 Kw
Shut Bank
(Mixing Power)
Function
Dump Mill: To make compound become sheet after processing in mixer
Sheet Mill : To make sheet compound meet thick & width specification
Sheet Mill Dump Mill
Take Away C/V
DESCRIPTION SPECIFICATION
D : 26” ; Width : 213 cm ; Speed Max : 36,5 m/m
Dump Mill
Under C/V Gap : 2 ~ 9 mm
Under C/V Length : 250 cm ; Width : 195 cm
Function Function
To mix DIP powder and water then supply to DIP basin To detect FMI in Q compound so it does not continue to next process
Motor
Propeller
Volume
2200 L
Capacity
Function
Batch Off: To dry & cooling sheet compound after dipped in DIP solution
Fan : To make faster drying process
Wigwag : To arrange sheet of compound to pallet
Sheet Cutter : To cut sheet compound
Wigwag
Sheet Cutter
Metal Detector
Fan
Batch Off L = 2310 cm ; W = 146 cm Speed Max : 1,8 m/m
It may also be privileged or otherwise protected by work product immunity or other legal rules. If you have received it by mistake please let us know as indicated
below and then physically or electronically delete it from your system or return it to us; you should not copy it or disclose its contents to anyone. The material
contained herein is the property of Hankook Tire Co., Ltd. and its affiliates. Hankook Tire Co., Ltd. will pursue all legal measures available to us in protecting our
confidential information, trade secrets and intellectual property. If you have come into this material in error, or by means not approved by Hankook Tire Co., Ltd.,
please destroy it or return it Immediately to us at Corporate Communications Team, Hankook Tire Co., Ltd. [647-15 Yeoksamdong, Gangnam gu, Seol 135-723
Korea] or by e-mail to [email protected] and inform us by telephone to [+82-2-2222-1000]. We will reimburse you for your expenses in rendering our materials
to us.