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    Ravi Sir DLC Presentation

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    সৌগত রায় ঘটক
    This document provides information about the construction of dry lean concrete (DLC) as part of a highway project in Karnataka, India. It discusses [1] the project overview and presentation details, [2] requirements for DLC laying including material testing, surface preparation, and safety arrangements, [3] the DLC construction process including transporting, paving, compaction, and curing, and [4] testing and record keeping requirements. The presentation aims to ensure the DLC layer meets specifications and provides proper base support for the overlaying concrete pavement.

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    Ravi Sir DLC Presentation

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    সৌগত রায় ঘটক
    223 views13 pages
    This document provides information about the construction of dry lean concrete (DLC) as part of a highway project in Karnataka, India. It discusses [1] the project overview and presentation details, [2] requirements for DLC laying including material testing, surface preparation, and safety arrangements, [3] the DLC construction process including transporting, paving, compaction, and curing, and [4] testing and record keeping requirements. The presentation aims to ensure the DLC layer meets specifications and provides proper base support for the overlaying concrete pavement.

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    Powerpoint presentation on DLC

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    This document provides information about the construction of dry lean concrete (DLC) as part of a highway project in Karnataka, India. It discusses [1] the project overview and presentation details, [2] requirements for DLC laying including material testing, surface preparation, and safety arrangements, [3] the DLC construction process including transporting, paving, compaction, and curing, and [4] testing and record keeping requirements. The presentation aims to ensure the DLC layer meets specifications and provides proper base support for the overlaying concrete pavement.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    223 views13 pages

    Ravi Sir DLC Presentation

    Uploaded by

    সৌগত রায় ঘটক
    This document provides information about the construction of dry lean concrete (DLC) as part of a highway project in Karnataka, India. It discusses [1] the project overview and presentation details, [2] requirements for DLC laying including material testing, surface preparation, and safety arrangements, [3] the DLC construction process including transporting, paving, compaction, and curing, and [4] testing and record keeping requirements. The presentation aims to ensure the DLC layer meets specifications and provides proper base support for the overlaying concrete pavement.

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    © All Rights Reserved
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    You are on page 1of 13

    :: Project ::

    Four laning of Hubli – Hospet Section of NH-63 from Km 128.850


    to Km. 272.571 (143.29 total length) in State of Karnataka on
    EPC mode under NHDP Phase-IVB

    BSCPL Infrastructure Limited


    Workshop Presentation
    Venue : Site Office, Bhanapur

    Presentation By:
    M. Ravi Babu
    Addl. Project Manager, BSCPLIL
    1
    DRY LEAN CONCRETE (DLC)

    2
    CHECK LIST TO BE ATTENDED BEFORE DLC LAYING

    a) Material Requirement

    b) RFI to be raised at least 24 hours before

    c) Center Line marking required at median and shoulder side

    d) Safety arrangements

    e) FRL data cross checked with approved plan & profile

    f) String rods, drums, guided wire (at least 500m)

    g) Hydraulic Paver

    h) Tandem Roller

    i) Vibratory Rollers

    j) Water Tanker
    3
    k) Gunny Rolls
    AS PER MORT&H Section 601

    GENERAL

    The .work shall consist of construction of Dry Lean Concrete sub-base for cement
    concrete pavement.
    The construction shall be conformity with line, grades and cross sections shown on
    drawings or as directed by the Engineer.

    MATERIAL TESTING & MIX DESIGN CARRIED OUT AT Q. C. LAB

    Cement
    Coarse Aggregate
    Fine Aggregate
    Water
    Fly ash

    4
    A VIEW OF CONCRETE BATCHING PLANT

    5
    AS PER MORT&H Section 601

    PREPARATION OF SURFACE

    The GSB surface already


    approved by consultant, the
    surface shall be fine sprayed with
    water and rolled with the earth
    compactor and giving couple of
    passes. This will stable the loose
    surface.

    Prior to watering and rolling loose


    or dislocated spots if any will be
    identified and rectified by
    removing of loose material and
    backfilling with good material,
    compacting to the required degree
    of compaction. The GSB surface
    will be kept ready at least one day
    in advance of DLC laying.
    6
    Before start of laying the guide / sensor wire are in position on both sides or one
    side grade and other side slope sensor.

    The dip will be given at least 20 cm high on laying of DLC surface

    7
    401.3 CONSTRUCTION OPERATION

    TRANSPORTING

    A. The Concrete is transported in Tippers from batching plant and to the place of laying. The
    tippers are covered with tarpaulin in order to prevent water loss due to evaporation during
    transits. It will be ensured that the there will be sufficient number of tippers for uninterrupted
    supply of materials.

    8
    401.3 CONSTRUCTION OPERATION

    PAVING

    A. Paver is kept in position and concrete is


    dumped in hopper .The spreading of loose
    thickness of about 180mm for achieving
    the compacted thickness of 150mm. The
    loose thickness is ascertained by
    conducting trial laying (100m length) of
    DLC . The Paving will be done in two lanes,
    after completion an average length of
    200m the second lane is to be carried out
    on the same day matching the first lane.
    B. The transverse and longitudinal
    construction joints are staggered by 500 –
    1000mm and 200 – 400 mm respectively
    from the corresponding joints in the
    overlaying Pavement Quality Concrete

    9
    401.3 CONSTRUCTION OPERATION

    COMPACTION

    The Compaction is carried out immediately


    after the material is laid and levelled. Rolling
    shall be continued on full width till there is
    no further visible moments under the roller
    and surface is compacted. The required
    compaction and number of passes is
    ascertained by trail stretch of DLC.
    .

    10
    401.3 CONSTRUCTION OPERATION

    CURING

    Curing of DLC will be done by


    covering of surface by Gunny
    Bags or Hessian cloth which will
    be kept continuously moist for
    the seven days by sprinkling
    water using water tankers

    11
    Testing and Records to be Maintained

    1) FDD test done in green Concrete by Sand Replacement Method and should
    achieve 98% of Lab MDD

    2) Levels will be taken at specified grids in grid sheet

    3) Tolerance of surface levels ± 6mm

    4) Getting RFI Approval from Authority engineer for laying ,surface irregularities
    and level checking

    5) Daily reconciliation of materials i.e., comparison of quantity received and


    quantity required as per drawings

    6) Daily progress report of machinery used.

    12
    Thank you

    13

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