3076 KST Keperawatan K13
3076 KST Keperawatan K13
3076 KST Keperawatan K13
Training
Video commonrail
2
History of Common-rail System
Different variations on Common-rail
– 3 Generations
1st-generation
• Common-rail
• HP2 Supply Pump 2nd-generation
• Solenoid Injector
• HP3 Supply Pump
135 MPa • Discharge Valve 3rd-generation
• Injector Compensation
• NSR + DPNR
Code
• Piezo Injector
Max. Common-
rail Pressure 135 - 160 MPa
160 - 180 MPa
3
System Overview
Common-rail System Diagram (for IMV)
NE Signal Engine
EDU
G Signal ECU
Other Injectors
Various
Signals
Pressure
Fuel Pressure Limiter
Sensor Common-rail
Injector
Pressure
Switch
Fuel Cooler
Fuel
SCV Fuel SystemFilter
Supply Pump Fuel Tank
Warning Light
4
System Overview
Main Components for Common-rail System
– Shown for the 1KD-FTV engine on the IMV
Engine
Front
Common-rail
•Fuel Pressure Sensor
Supply Pump •Pressure Limiter
•SCV (Suction Control Valve)
•Fuel Temp. Sensor
5
System Overview
Features of Common-rail System
6
System Overview
Sensors and Actuators
Intake Restrictor
Air Flow Meter Valve (Step Motor)
Camshaft
Position Sensor Glow Plug
Click!
Movie
9
ECD System Components
Supply Pump (HP3)
– Suction and pumping operation
Click!
Movie
10
ECD System Components
Supply Pump (HP3)
– Fuel control operation (SCV opening small)
Click!
Movie
11
ECD System Components
Supply Pump (HP3)
– Fuel control operation (SCV opening large)
Click!
Movie
12
ECD System Components
Supply Pump (HP3)
– The SCV opening regulates the pumping volume to
control fuel pressure
Common-rail
pressure
SCV (Feedback)
Controls Crankshaft
SCV Calculation of Position Sensor
opening target injection
pressure
Accelerator Pedal
Engine ECU Position Sensor
13
ECD System Components
Common-rail
– Fuel pressure sensor (PCR)
• Detects the fuel pressure in common-rail and
provides feedback
To Injector From Supply Pump
Common-rail
Common-rail
Pressure
14
ECD System Components
Injector
– High pressure injection for higher atomization
Solenoid Solenoid
Coil From Coil
Common-rail
Return to
Fuel Tank
Control
Chamber
Nozzle
Spring
Nozzle
Injector Hole 6 or 8 Spring
15
ECD System Components
Injector
– Small injection hall (0.14 mm)
[Top of Injector]
0.14 mm
Click!
Movie
16
ECD System Components
Injector
– Difference in the injection of gasoline and common-rail
[Gasoline Engine] [Common-rail Engine]
Engine
Engine EDU
ECU
ECU
Injection
Volume
Injection Volume
High
Long
Common-rail
Electricity Time Electricity Time Pressure
17
ECD System Components
Injector
– Injection volume correction
• Injector compensation code
Injector
Compensation Code
QR Code Compensation Code Type (QR Code)
Injection Quantity
Activation Pulse Correction TQ
18
ECD System Components
EDU
150V
Voltage
Battery 0V
EDU Time
+B COM1
High
Voltage
Generation
Circuit
High
Voltage
IJT#1
INJ#1
IJT#2
Control INJ#2
IJT#3
Circuit INJ#3
IJT#4
Engine INJ#4
IJF
ECU
GND GND
19
ECD System Components
Overview ECU Inputs
Basic Parameters
Crankshaft Position Sensor (Ne)
Accelerator Pedal Position Sensor (VA)
Injector
Correction Parameters
Alternator (ALT)
20
ECD System Components
Overview ECU Outputs
EGR Valve
DLC3
21
ECD System Components
Crankshaft Position Sensor (Ne)
22
ECD System Components
Accelerator Pedal Position Sensor (VPA, VPA2)
Magnets
Hall
ICs
23
ECD System Components
Turbo Pressure Sensor (PIM)
Turbo Pressure
Sensor
Engine
ECU
24
Common-rail Control Systems
Overall
– Consists mainly two parts, fuel metering part and fuel
supply part
[Electrical Part] •Injection Volume Control •Injection rate Control
•Injection Timing Control •Turbo Control
•Idle Speed Control •EGR Control
•Fuel Pressure Control •Glow Control
•Diagnosis
Supply Pump
Common-rail
Injector
[Mechanical Part]
25
Common-rail Control Systems
Fuel Injection Volume Control
– Basic injection volume
Basic Injection
Volume Water Temp. Sensor (THW)
(Map Data in ECU)
+
Clutch Switch (CLSW)
Basic Injection
Volume Correction
Vehicle Speed Sensor (SPD)
Engine ECU ISC* Correction
Maximum Injector
Injection Injector
Compensation
Volume Feedback Value
Value
Engine ECU
Injector
27
Common-rail Control Systems
Fuel Pressure Control
– Target injection fuel pressure
Common-rail
pressure
SCV (Feedback)
Controls Crankshaft
SCV Calculation of Position Sensor
opening target injection
pressure
Accelerator Pedal
Engine ECU
Position Sensor
28