Brazing: Brazing Is A Metal-Joining Process in Which Two or More Metal Items
Brazing: Brazing Is A Metal-Joining Process in Which Two or More Metal Items
Brazing: Brazing Is A Metal-Joining Process in Which Two or More Metal Items
The melting point of the filler metal is lower than the adjoining metal.
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BRAZING
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FILLER METALS
Most commonly used filler metal: Spelter
30-55% Ag
15-35% Cu
15-28% Zn
18-24% Cd
2-3% Ni or 5% Sn.
Cu Zn Ni Fe
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STEPS FOR BRAZING
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PROPERTIES OF BRAZING
Workpieces should be free from oxides.
• ease of application
• adherence to the surface in any position.
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TYPES OF BRAZING
Torch Brazing
Induction Brazing
Dip Brazing
Furnace Brazing
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TYPES OF BRAZING
1. TORCH BRAZING
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TYPES OF BRAZING
2. INDUCTION BRAZING
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TYPES OF BRAZING
3. DIP BRAZING
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TYPES OF BRAZING
4. FURNACE BRAZING
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DIFFERENCE BETWEEN
BRAZING AND WELDING
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APPLICATIONS OF BRAZING
1. Fastening of pipe fittings, tanks,
carbide tips on tools, radiators, axles
etc.
2. To join parts of bicycle such as frame
and rims.
3. To join cast metals to wrought metals,
dissimilar metals and also porous metal
components
4. To join ceramics- active metal welding
5. Suitable for automation. Economical
and accurate.
6. Ray- Ban sunglasses. Strong. Thin
metal. Automation. 13
GATE QUESTIONS
1. Under optimal conditions of the process the temperatures
experienced by a copper work piece in fusion welding, brazing and
soldering are such that
(A) Twelding>Tsoldering>Tbrazing
(B) Tsoldering>Twelding>Tbrazing
(C) Tbrazing>Twelding>Tsoldering
(D) Twelding>Tbrazing>Tsoldering
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GATE QUESTIONS
1. Under optimal conditions of the process the temperatures
experienced by a copper work piece in fusion welding, brazing and
soldering are such that
(A) Twelding>Tsoldering>Tbrazing
(B) Tsoldering>Twelding>Tbrazing
(C) Tbrazing>Twelding>Tsoldering
(D) Twelding>Tbrazing>Tsoldering
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GATE QUESTIONS
A) 200°C
B) 300°C
C) 420°C
D) 520°C
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GATE QUESTIONS
A) 200°C
B) 300°C
C) 420°C
D) 520°C
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GATE QUESTIONS
A) Borax
B) Rosin
C) Lead sulphide
D) Zinc chloride
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GATE QUESTIONS
A) Borax
B) Rosin
C) Lead sulphide
D) Zinc chloride
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GATE QUESTIONS
4. Which of the following is function(s) of flux used in
brazing?
A) i only
B) ii only
C) i and ii
D) i, ii and iii
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GATE QUESTIONS
4. Which of the following is function(s) of flux used in
brazing?
A) i only
B) ii only
C) i and ii
D) i, ii and iii
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GATE QUESTIONS
5. The strength of a brazed joint: