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    This document provides details on the design of a go-kart for a competition. It includes: 1) Dimensions of the go-kart and how they meet competition rules. Systems like steering, braking, powertrain and their specifications are discussed. 2) The engineering process is proposed, including concepts for finite element analysis and manufacturing processes. 3) Project planning charts like Gantt charts are included to manage the project schedule. 4) Details on design validation methods like testing and a design failure modes and effects analysis are outlined. 5) Considerations for ergonomics, costs and innovations are discussed.

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    ZealDrag Virtual Template

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    dddd
    27 views14 pages
    This document provides details on the design of a go-kart for a competition. It includes: 1) Dimensions of the go-kart and how they meet competition rules. Systems like steering, braking, powertrain and their specifications are discussed. 2) The engineering process is proposed, including concepts for finite element analysis and manufacturing processes. 3) Project planning charts like Gantt charts are included to manage the project schedule. 4) Details on design validation methods like testing and a design failure modes and effects analysis are outlined. 5) Considerations for ergonomics, costs and innovations are discussed.

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    This document provides details on the design of a go-kart for a competition. It includes: 1) Dimensions of the go-kart and how they meet competition rules. Systems like steering, braking, powertrain and their specifications are discussed. 2) The engineering process is proposed, including concepts for finite element analysis and manufacturing processes. 3) Project planning charts like Gantt charts are included to manage the project schedule. 4) Details on design validation methods like testing and a design failure modes and effects analysis are outlined. 5) Considerations for ergonomics, costs and innovations are discussed.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    27 views14 pages

    ZealDrag Virtual Template

    Uploaded by

    dddd
    This document provides details on the design of a go-kart for a competition. It includes: 1) Dimensions of the go-kart and how they meet competition rules. Systems like steering, braking, powertrain and their specifications are discussed. 2) The engineering process is proposed, including concepts for finite element analysis and manufacturing processes. 3) Project planning charts like Gantt charts are included to manage the project schedule. 4) Details on design validation methods like testing and a design failure modes and effects analysis are outlined. 5) Considerations for ergonomics, costs and innovations are discussed.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 14

    Team Name

    TEAM LOGO

    COLLEGE NAME
    Virtual Presentation
    2D/3D DRAWING OF KART
    CONFERMANCE TO RULEBOOK .

    DIMENSION OF GO-KART ACCORDING TO RULE OUR GO-KART

    WHEEL BASE MUST BE AT LEAST

    THE VEHICLE MUST HAVE


    ADEQUATE GROUND CLEARANCE
    ATLEAST
    DIFFERENCE BETWEEN FRONT
    TRACK AND REAR TRACK WIDTH

    THE VEHICLE MUST HAVE FOUR


    NO OF WHEELS NOT IN A
    STRAIGHT LINE.
    EACH VEHICLE MUST BE
    EQUIPPED WITH EASILY
    ACCESSIBLE KILL SWITCHES

    THE DRIVER’S SEAT SHALL HAVE


    MINIMUM CLEARANCE
    WITH SIDE BUMPERS

    CLEARANCE BETWEEN DRIVER


    SEAT, FIREWALL AND ENGINE
    PROPOSED ENGINEERING PROCESS FOR
    FEA
    STEERING
    •Design Methodology & considerations for
    selection of steering system :

    Parameter Calculated Standard


    Values Values
    Inner turning
    angle
    Outer turning
    angle
    Turning radius
    Caster angle
    Camber angle
    Steering ratio
    Turns lock to
    lock
    Steering wheel
    diameter
    POWER TRAIN

    Engine Specification

    HP

    DISPLACEMENT

    FUEL CAPACITY

    DRY WEIGHT

    IGNITION

    Driving Driven
    Sprocket Sprocket

    Diameter

    No. of Teeth
    BRAKING

    •Design Methodology &


    Type
    considerations for brakes Type Master Cylinder

    selection (Disc / drum brakes) Master Cylinder


    Dia.

    Brake Connections
    Brake Calliper Dia.
    Brake Rotor Dia.
    COST REPORT
    Sr.No. Systems Materials Processes Fasteners Tooling Total

    1 Brake System
    Engine and
    2 Transmission

    3 Frame

    4 Body

    5 Instruments & Wiring

    6 Steering System

    7 Wheels & Tires


    Miscellaneous, Fit &
    8 Finish

    9 Innovation
    Total
    MANUFACTURING PROCESSES & PROCESS
    PLAN
    GANTT CHARTS
    TEAM ORGANIZATION
    DESIGN VALIDATION PLAN
    Team Name : College Name:
    No. Component Description Acceptance Criteria Responsible Person Test Resource Remarks

    FEM Analysis of
    1
    ANALYSIS chassis

    To check
    2 Steering Function of
    Steering
    To check
    3 Braking stopping
    distance
    To check
    4 tyre wheel are
    balance
    To verify
    Electrical working of
    5
    system electrical
    system

    To check
    verify
    5 Power train
    calculated and
    actual value
    DFMEA
    SEV = How severe is effect on costumer ? DET = How probable is detection of cause ?
    RPN = Risk priority number in order to rank concerns;
    OCC= How frequently the cause likely to occur ? calculated as SEV*OCC*DET

    Potential Failure Potential Failure Current Process


    Process Step SEV Potential Causes OCC DET RPN
    Mode Effects Controls

    CHASSIES

    Engine

    Tyre

    Break

    Clutch

    Stearing

    Carborator

    Electrical
    components

    Body Pannel
    ERGONOMICS CONSIDERATION IN VEHICLE
    & INNOVATIONS

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