VALVE TECHNOLOGY AND PETROLEUM

EQUIPMENT FACTORY

27 November 2016 By MOHAN DHAKSHINAMURTHY

• “VALTECH” is a subsidiary of KHUSHEIM Holding Company. We
are ISO 9001/API Q1/API 6D certified manufacturers of Ball Valves
for suitable applications in all industrial sectors of Oil & Gas,
Chemical, Petrochemical, Water, Slurry services, Power
Generation Industries and in Public Utility Service etc.
• “VALTECH” has manufacturing capabilities starting from Designing,
sourcing of raw materials from local and international markets.
Having latest and dedicated facilities to perform machining
activities like Turning, Milling, Boring, Lapping, Assembly, low
pressure pneumatic testing and high pressure hydro testing, Grit
Blasting and Painting etc.

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• Manufacturing “VALTECH” trunnion mounted ball valve
• Size : 2” to 16”
• Class : #150 to #900
• Specification : Soft/Metal seated, Self-relieving/Double piston, Side
entry
• Construction : Cast/Forged, 2 piece/3 piece, Full/Reduced port,
Flanged/Butt-weld Ends
• Plant Capacity : 2,000 valves per year

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• Trunnion mounted ball valve are designed and manufactured as
per ASME B16.34/API 6D/ARAMCO SPEC 04-SAMSS-051
• Pressure-Temperature ratings, minimum Shell thickness as per
ASME B16.34
• Bore diameter, Face to Face dimension for each Size/Class as per
API 6D
• End connections for each Size/Class as per ASME B16.5
• Butt-weld End dimension for each Size/Class as per ASME B16.25
• Fire testing requirements as per API 607/API 6FA
• Valves shall comply to Saudi Aramco applicable standards,
includes 04-SAMSS-051, 04-SAMSS-035, 04-SAMSS-048

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• 2 piece (cast) and 3 piece (forged) Body construction
• Soft/Metal seated design
• Low Pressure sealing
• Anti-static device
• Anti-blowout proof Stem
• Self-relieving/Double piston Seat design
• Emergency Stem and Seat (≥ 8”) seal
• Double Block and Bleed
• Fire safe design
• Bi-directional

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• Drain and Vent connection
• Lever/Gear operated or Actuated
• Pigging in full port valves
• Material of Construction:
• Carbon Steel
• Stainless Steel
• Low Temp Carbon Steel
• Duplex/Super Duplex

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• Mounting base as per ISO 5211
• Material of Construction shall be in accordance with NACE
MR0175
• Compatible for mounting Gear unit, Electric and Pneumatic for
actuation
• Buried valves shall be provided with Stem extension

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 SELECTION OF MAIN MATERIALS
Low Temperature Carbon Steel
Components Carbon Steel (CS) Stainless Steel (SS)
(LTCS)
BODY / CLOSURE ASTM A105 ASTM A350 Gr. LF2 ASTM A182 Gr. F316

ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51

BALL ASTM A182 Gr. F316 ASTM A182 Gr. F316 ASTM A182 Gr. F316

A105N + ENP ASTM A350 Gr. LF2 + ENP

ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51
SEAT RING
ASTM A182 Gr. F316 ASTM A182 Gr. F316 ASTM A182 Gr. F316

ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51

ASTM A182 Gr. F316 ASTM A182 Gr. F316 ASTM A182 Gr. F316

STEM ASTM A182 Gr. F6a + ENP ASTM A350 Gr. LF2 + ENP

A105 + ENP

ASTM A479 TP 410 + ENP

SEAT INSERT PTFE, PTFE + 25% GF, NYLON, DEVLON, PEEK, KEL-F, VITON

SPRING INCONEL X-750

FIRE SAFE SEAL GRAPHITE

ASTM A193 Gr. B7/A194 Gr. 2H ASTM A320 Gr. L7/A194 Gr. 7 ASTM A193 Gr. B8M/A194 Gr. 8M
STUD / NUT
ASTM A320 Gr. L7 + HDG/A194 Gr. 7
ASTM A193 Gr. B7M/A194 Gr. 2HM ASTM A320 Gr. L7M/A194 Gr. 7M
+ HDG
ENP: Electroless Nickel Plating (25 micron to 75 micron)

HDG: Hot Dip Galvanized

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• Dedicated team is working on continuous development of product
design and development activities using latest engineering tools
• Software used in engineering includes;
• PTC Creo Parametric 3.0 (used in 3D CAD modelling)
• PTC Creo Simulate 3.0 (used in Finite Element Analysis)
• AutoCAD 2015 (used in 2D Layouts and General Assembly Drawing)
• Microsoft Excel 2010 (used in Calculation and Assembly Part List)

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• In-house testing capabilities include;
• Hydro Seat and Shell test
• Pneumatic Seat test
• Fire Safe test
• Fugitive Emission test
• Helium Leak test
• Hot and Cold Cyclic test
• Natural Frequency test

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• “VALTECH” have Designed, Manufactured and Tested the
prototype Ball valves in compliance with API 6D and in accordance
with applicable international standards, 100% in-house
• Prototype valve includes;
• 2” CL150
• 2” CL600
• 4” CL1500
• 6” CL600
• 8” CL300
• 12” CL300
• 16” CL150

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• “VALTECH” follows the principles of the standard ISO
9001:2008/API Q1 and to implement it through the “Quality Policy”
and the “Quality Assurance Manual”, as guidelines for its own
organization, aiming to increase the customer satisfaction
• “VALTECH” have developed;
• Quality System Manual
• Quality Policy
• Quality System Procedure
• Work Instructions
• Technical Data
• Job Description
• Standard Operating Procedure

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• “VALTECH” has the latest instruments to conduct the Non
Destructive Test (NDT) and Positive Metal Identification (PMI) tests
• The test includes;
• Dye Penetrate Test
• Magnetic Particle Test
• Ultra Sonic Test
• X-ray

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• We KHUSHEIM VALTECH are firmly committed to provide product
and services to the highest possible standards to satisfy our
Customer Needs, Quality Expectations, Delivery, Safety, Reliability
and Services
• We shall endeavor to continually improve the quality management
system with the effective participation of our trained personnel at all
levels to ensure total customer satisfaction
• The management establishes quality objectives of;
• Customer Satisfaction
• Product Reliability
• On Time Delivery
• Development and Continual Improvement
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• “VALTECH” management, fully in compliance with applicable laws,
is constantly committed to carry out all production activities with
Care and Safety by following the best practices and procedures,
which anytime are able to guarantee workers and clients’ health
and safety and to assure that any possible negative influence on
environment is minimized as much as possible
• “VALTECH” is focused on continual improvement, fixes targets,
measures developments, analyzes data and communicates results
regarding health, safety and environment fields
• It is a specific responsibility of each “VALTECH” employee and
partner, to support the Company policy, comply with it and strongly
act to its improvement

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27 November 2016 By MOHAN DHAKSHINAMURTHY