Iadc Roller Cone Bit Classification System

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The key takeaways are that the IADC classification system is used to categorize roller cone rock bits based on design, application and drilling limitations. It divides bits into series, types, bearing/gage categories and available features.

The IADC classification system is used as a method of categorizing roller cone rock bits based on their design and intended application.

The IADC system categorizes roller cone bits into a 4-character code indicating the series, type, bearing/gage category and available features. The series indicates formation characteristics. The type indicates hardness. The bearing/gage indicates bearing design and protection. The fourth character indicates features available.

IADC

Roller Cone Bit Classification System


Objectives
• Understand the IADC Classification System
 International Association of Drilling Contractors

• Apply the System to Smith Tool Bits

• Use the Rock Bit Comparison Chart

• Know its Limitations


IADC System
• Operational since 1972

• Method of Categorizing Roller Cone Rock Bits

• Design and Application related coding

• Most Recent Revision - 1992


IADC Classification

• 4-Character Design/Application Code


 First 3 Characters are NUMERIC
 4th Character is ALPHABETIC
• Examples
135M 447X 637Y
IADC Roller Bit Classification Chart
Sequence

• Numeric Characters are defined:


 Series 1st
 Type 2nd
 Bearing & Gage 3rd

• Alphabetic Character defined:


 Features Available 4th
Classification Chart: Series
Series
• First Character

• General Formation Characteristics


 Compressive Strength
 Abrasivity

• Eight (8) Series


 Milled Tooth Bits : Series 1, 2 and 3
 Insert Bits : Series 4, 5, 6, 7 and 8
Classification Chart: Type
Type
• Second Character

• Degree of Hardness
• Each Series divided into 4 ‘Types’

• Type 1 Softest Formation in a Series

Increasing Rock Hardness

• Type 4 Hardest Formation in a Series


Hardness Definition

Hardness UCS (psi) Examples


Ultra Soft < 1,000 gumbo, clay

unconsolidated sands, chalk,


Very Soft 1,000 - 4,000 salt, claystone

Soft 4,000 - 8,000 coal, siltstone, schist, sands

sandstone, slate, shale,


Medium 8,000 - 17,000 limestone, dolomite
quartzite, basalt, gabbro,
Hard 17,000 - 27,000 limestone, dolomite

Very Hard > 27,000 marble, granite, gneiss

UCS = Uniaxial Unconfined Compressive Strength


Classification Chart: Bearing & Gage
Bearing & Gage
• Third Character

• Bearing Design and Gage Protection

• Seven (7) Categories


 1. Non-Sealed (Open) Roller Bearing
 2. Roller Bearing Air Cooled
 3. Non-Sealed (Open) Roller Bearing Gage Protected
 4. Sealed Roller Bearing
 5. Sealed Roller Bearing Gage Protected
 6. Sealed Friction Bearing
 7. Sealed Friction Bearing Gage Protected
Example - Milled Tooth

MSDGH IADC 135


Example - TCI

F2 IADC 517
Classification Chart: Features Available
Features Available

• Fourth Character

 Features Available (Optional)

 Sixteen (16) Alphabetic Characters

 Most Significant Feature Listed


IADC Features Available
• A - Air Application • L - Lug Pads
• B - Special Bearing/Seal • M - Motor Application
• C - Center Jet • S - Standard Milled Tooth
• D - Deviation Control • T - Two-Cone Bit
• E - Extended Nozzles • W - Enhanced C/S
• G - Gage/Body Protection • X - Chisel Tooth Insert
• H - Horizontal Application • Y - Conical Tooth Insert
• J - Jet Deflection • Z - Other Shape Inserts
Limitations
• Manufacturer’s Responsibility

• Exact Position?

• Drilling Limitations

• Varying Tooth Count & Geometry


Variable Count
• 7⅞ Insert Bits
• IADC 437
 F10T 50
 F12T
 F14T 40

• Inner Row Insert Count 30


Insert
 20% Increase Count
20
 Same IADC Code!!

10
• Application Issues?
0
F10T F12T F14T
Summary
• Convenient Categorization System

• Design and Application Code

• Know its Limitations

• Use Carefully in Application Decisions


 Consider additional sources: offset bit records; dull
grading reports; performance analysis and DBOS™

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