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    Strategic Initiative - PACE: Template For Idea Presentation

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    buntynikhil
    The document proposes two initiatives to reduce costs in traction motor bearings: 1. Removal of royalty payments in bearings by redesigning the brass cage, saving an estimated Rs. 1,27,775 annually. 2. Reducing grinding allowance by 20% in inner rings of various bearings, saving an estimated Rs. 1,12,408 annually through lower material removal and higher productivity. The initiatives aim to lower production costs and improve productivity through design modifications in traction motor bearings.

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    Strategic Initiative - PACE: Template For Idea Presentation

    Uploaded by

    buntynikhil
    38 views3 pages
    The document proposes two initiatives to reduce costs in traction motor bearings: 1. Removal of royalty payments in bearings by redesigning the brass cage, saving an estimated Rs. 1,27,775 annually. 2. Reducing grinding allowance by 20% in inner rings of various bearings, saving an estimated Rs. 1,12,408 annually through lower material removal and higher productivity. The initiatives aim to lower production costs and improve productivity through design modifications in traction motor bearings.

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    Cost reduction idea_20_21

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    The document proposes two initiatives to reduce costs in traction motor bearings: 1. Removal of royalty payments in bearings by redesigning the brass cage, saving an estimated Rs. 1,27,775 annually. 2. Reducing grinding allowance by 20% in inner rings of various bearings, saving an estimated Rs. 1,12,408 annually through lower material removal and higher productivity. The initiatives aim to lower production costs and improve productivity through design modifications in traction motor bearings.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    38 views3 pages

    Strategic Initiative - PACE: Template For Idea Presentation

    Uploaded by

    buntynikhil
    The document proposes two initiatives to reduce costs in traction motor bearings: 1. Removal of royalty payments in bearings by redesigning the brass cage, saving an estimated Rs. 1,27,775 annually. 2. Reducing grinding allowance by 20% in inner rings of various bearings, saving an estimated Rs. 1,12,408 annually through lower material removal and higher productivity. The initiatives aim to lower production costs and improve productivity through design modifications in traction motor bearings.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 3

    Strategic Initiative – PACE

    Template for idea presentation


    <Lean Design> Initiatives

    Idea / Initiative

    • Removal of NTN Royalty payment in Traction Motor Bearings by design modification of Brass cage

    Activity / Solution

    • Cage design of Traction Motor Bearings changed for better bearing performance and cost reduction

    Existance Revised Approx Existance Revised Cost Total


    Yearly
    Bearing No. SAP Code Rate of Rate of Cost / Royalty Royalty Saving/Br Saving / Remark
    Supply
    Royalty Royalty Bearing Paid/Brg. Paid g. Year
    Benefit
    NU330 Rivetless 3003683 0.5% 0.0% 9500 47.5 0 47.5 23750 500 Cage revised
    • Cost saving NH320 Rivetless 3004683 0.5% 0.0% 5500 27.5 0 27.5 41250 1500 Cage revised

    NH320 Rivetted 3001233 0.5% 0.0% 5500 27.5 0 27.5 275 10 Cage revised

    NU328 Rivetless 3005155 0.5% 0.0% 8500 42.5 0 42.5 4250 100 Cage revised-13Rollers

    NU330E Rivetted 3004618 0.5% 0.0% 8500 42.5 0 42.5 29750 700 Cage revised

    NH324 Rivetted 3001234 0.5% 0.0% 7500 37.5 0 37.5 26250 700 Rivet Revised

    NH318 Rivetted 3004201 0.5% 0.0% 4500 22.5 0 22.5 2250 100 Cage revised

    Total cost saving / Annum ₹1,27,775 Approx


    <Lean Design> Initiatives

    Idea / Initiative

    • 20% Grinding Allowance reduction in Inner Ring

    Activity / Solution
    • 20% Grinding Allowance reduction in Inner Ring for
    cost reduction and productivity improvement

    Saving in
    ExistingG.A. Approx Cost SAPMin. / RevisedG.A. Reductionin %G.A. Total Saving Yearly
    Bearing Components Operation SAPMin. /
    (MM) /SAP Min. 1000Pcs (MM) G.A. Reduction /Year Supply
    Year
    Benefit Width Grd. 0.7 3 6167 0.65 0.05 7.14% 661 1982 1500
    NH320 Plain Inner_NJ320 Bore Grd. 0.64 3 5500 0.5 0.14 21.88% 1805 5414 1500
    • Cost saving OD( Race way ) Grd.
    Width Grd.
    0.84
    0.95
    3
    3
    6167
    6167
    0.5
    0.65
    0.34
    0.3
    40.48%
    31.58%
    3744
    1363
    11233
    4090
    1500
    700
    • Productivity NH324 Plain Inner_NJ324 Bore Grd. 0.6 3 5500 0.5 0.1 16.67% 642 1925 700
    OD( Race way ) Grd. 0.9 3 6167 0.5 0.4 44.44% 1919 5756 700
    Improvement
    Width Grd. 0.8 3 6167 0.65 0.15 18.75% 578 1734 500
    NU330C Plain Inner_NU330C Bore Grd. 0.6 3 5500 0.5 0.1 16.67% 458 1375 500
    OD( Race way ) Grd. 0.9 3 6167 0.5 0.4 44.44% 1370 4111 500
    Width Grd. 0.8 3 6167 0.65 0.15 18.75% 809 2428 700
    NU330E Plain Inner_NU330E Bore Grd. 0.6 3 5500 0.5 0.1 16.67% 642 1925 700
    OD( Race way ) Grd. 0.9 3 6167 0.5 0.4 44.44% 1919 5756 700
    Width Grd. 1 3 6167 0.65 0.35 35.00% 10792 32377 5000
    RB5080 Lipped Inner_RB5080 Bore Grd. 0.7 3 3333 0.5 0.2 28.57% 4761 14284 5000
    OD( Race way ) Grd. 0.9 3 3000 0.5 0.4 44.44% 6667 20000 5000

    Total cost saving / Annum ₹1,12,408 Approx

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