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    Bhilai Engineering Corporation Limited: Project - Crank Case Client - Progress Rail Logistics

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    This document provides information about a project for Progress Rail Logistics to machine and fabricate crankcase components. It includes details of the scope of work such as machining, welding, and inspection of child parts and sub-assemblies. It also lists the equipment, tools, and inspection instruments needed and potential suppliers for bought out items and machining of components.

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    Bhilai Engineering Corporation Limited: Project - Crank Case Client - Progress Rail Logistics

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    N Say
    61 views15 pages
    This document provides information about a project for Progress Rail Logistics to machine and fabricate crankcase components. It includes details of the scope of work such as machining, welding, and inspection of child parts and sub-assemblies. It also lists the equipment, tools, and inspection instruments needed and potential suppliers for bought out items and machining of components.

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    BEC CC Project.pptx

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    This document provides information about a project for Progress Rail Logistics to machine and fabricate crankcase components. It includes details of the scope of work such as machining, welding, and inspection of child parts and sub-assemblies. It also lists the equipment, tools, and inspection instruments needed and potential suppliers for bought out items and machining of components.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    61 views15 pages

    Bhilai Engineering Corporation Limited: Project - Crank Case Client - Progress Rail Logistics

    Uploaded by

    N Say
    This document provides information about a project for Progress Rail Logistics to machine and fabricate crankcase components. It includes details of the scope of work such as machining, welding, and inspection of child parts and sub-assemblies. It also lists the equipment, tools, and inspection instruments needed and potential suppliers for bought out items and machining of components.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 15

    BHILAI ENGINEERING CORPORATION LIMITED

    Project - Crank Case


    Client – Progress Rail Logistics
    Welding & Machining Fixtures & Gauges.

    Crankcase Brought Out Items.

    PHASE
    Child Parts Machining & Inspection

    Sub- Assembly Fabrication & Machinings.


    PLANT LAYOUT
    Auto weld Plant Setup

    Power Source

    In House Jigs and Fixtures

    LINE OF ACTIONS
    Outsource Jigs and Fixtures

    Bought out Items

    Components Machining

    Sub Assembly Machining

    Inspection Instruments
    Auto Weld Plant Setup
    Welding System Godrej Offer Primo Offer
    Inside welding of Channel Box & Tie 79.98 55.24
    plate Inside welding.
    Out side Welding of Channel Box & 62.68 34.5
    Tandem welding
    J Grove & V setup. 80.35 52.14
    ID & OD welding of Retainer 99.15 94
    Installation, Commissioning & Prove 0 5
    out charges
    Delivery 12-16 Weeks 12-16 Weeks
    Special Fixtures

    Welding System Godrej Offer Primo Offer


    Welding Manipulator 64 30.36
    MFM, Air Box & Base rail fit up 24 34.16
    Fixture
    Squirrel Cage for Airbox Tacking 45 45.75
    Power Source
    Idealarc AC1200
    ₹ - 29.34 Lakh

    Flextec 650X
    ₹ - 6.89 Lakh
    Fit-up & Welding Fixtures

    Gross Weight – 25 Ton.


    Budget Price - ₹ 60 Lakh
    Bought Out Items
    Material Material Description Qty Unit Total Value Source
    Price
    9541163M AIRBOX SECTION OP. 10 4 155194 620776 To be supplied By PRL
    R145628 BASE RAIL, 16CYL, 12' 1 3/4" 2 29033 58066 To be supplied By PRL
    9540855M RAIL-BASE 2   0  
    Precitech Impressions (I)
    9541896 PLATE-CENTER 2 1960 3920
    Pvt Ltd, Faridabad
    9541560 SECTION-LOWER 16 599 9584 To be supplied By PRL
    9541561 SECTION-UPPER 16 599 9584 To be supplied By PRL
    9541868 COVER-SYPHON 2 250 500  
    9569786 FORGING-MAIN FRAME 6 21827 130962 SIFL Thrissur
    9569326 FORGING-MAIN FRAME 2 20551 41102 SIFL Thrissur
    9569329 FORGING-MAIN FRAME 2 19356 38712 SIFL Thrissur
    9541163M AIRBOX SECTION OP. 10 4 155194 620776 To be supplied By PRL
    R145628 BASE RAIL, 16CYL, 12' 1 3/4" 2 29033 58066 To be supplied By PRL
    9540855M RAIL-BASE 2   0  
    Bought Out Items
    Material Material Description Qty Unit Price Total Value Source
    9569809 RETAINER-CYL HEAD-FRG 6 16993 101958 SIFL Thrissur
    9569809 RETAINER-CYL HEAD-FRG 2 16993 33986 SIFL Thrissur
    9569809 RETAINER-CYL HEAD-FRG 6 16993 101958 SIFL Thrissur
    9569809 RETAINER-CYL HEAD-FRG 2 16993 33986 SIFL Thrissur
    40103177 TOP DK SECT-END-FRG 2 89162 178324 SIFL Thrissur
    40103179 TOP DK SECT-CTR-FRG 1 82362 82362 SIFL Thrissur
    8353118 FORGING-WATER OUTLET 1 1500 1500 Super Steel Faridabad
    Accropoly Metal Industries,
    9541681 COVER-AIR BOX 2 50000 100000
    Jamnagar
    9540880 SUPPORT 2 4495 8990 EMD
    40060146 TUBING-1 1/4 IPS 4 300 1200 Pipe Supplier
    8032693 TUBING-1 1/2 OD 2 3150 6300 Pipe Supplier
    Precitech Impressions (I) Pvt
    9571626 BRACKET-FORGING 16 156 2496
    Ltd, Faridabad

    Total Bought Out Items 23.


    Components Machining
    Sl No Description Drg No Qty Per Set Vendor

    1 Air Box Channel 9541163 4 Sushil Enterprise Bhilai.

    2 Base Rail 9540855 2 Sushil Enterprise Bhilai.

    3 Retainer Cyl Head 9541498 12 Bajaj Steel Industries Nagpur

    4 Retainer Cyl Head 9541720 2 Bajaj Steel Industries Nagpur

    5 Retainer Cyl Head 9541721 2 Bajaj Steel Industries Nagpur

    6 MFM End 9541039 2 PR Industries. Faridabad

    7 MFM Inter 9541294 6 PR Industries. Faridabad

    8 MFM Center 9541013 2 PR Industries. Faridabad

    9 Tie plate 9541161 1 BEC/ Urla

    10 Top Deck Section Center 40103180 1 Ultra Engineering. Pune

    11 Top Deck Section End 40103178 2 Ultra Engineering. Pune

    12 Plate Centre 9541896 2 BEC


    Sub Assembly Machining
    Sl No Description Drg No Qty Per Set Vendor

    1 Air Box Section Assly 9541164 2 Sushil Enterprise Bhilai.

    2 Air Box Sub Assembly 9541165 1 BEC

    3 Top Deck Section Assembly 9542302 1 BEC

    4 Retainer Cluster 9541590 2 BEC

    5 Retainer Cluster 9541589 2 BEC

    6 Knob Milling 9542155 1 BEC

    7 End Milling 9542233 1 BEC


    Inspection Instruments
    SL. NO. DETAIL QTY.
    1 UT machine 1
    2 MPI machine (prod & Yoke) 2
    3 0-1.5m vernier height gauge 1
    (LC-0.02mm)
    0-300mm digital Vernier calliper
    4 (LC-0.01mm) 2

    0-600mm digital Vernier calliper


    5 2
    (LC-0.01mm)
    0-300 digital depth Vernier calliper
    6 (LC-0.01mm) 2

    Radius & fillet gauge


    7 (range 1/32"-1", incremental 1/64") 2
    8 Measuring Tape 0-5m 5
    9 Slip gauge set 1
    10 Bevel Protector (LC – 5’) 2
    Have Needed

    CERTIFICATION ISO ABS

    Factory AAR
    THANK YOU
    Bhilai Engineering Corporation Limited
    Fabrication Division
    Plot No 283-292, 17-C Urla Industrial Area Raipur –
    493221 CG India
    /becfoundry

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