Control & Protection

solutions

Control systems & Products for process,

engines, compressors and pumps
Engines
 Control and instrumentation for
engines, compressors, gearboxes,
turbines and rotating equipment
Global Support

• 3 manufacturing facilities

• 7 technical sales offices

• Over 60 distributors
 AMOT’S SERVED MARKETS

MARINE OIL & GAS POWER

GENERATION
AMOT Systems in Marine

Bearing wear Cargo pump Temperature

protection monitoring control valves
Cargo Pump Monitor
TEMPERATURE CONTROL VALVE

SELF ACTUATED TYPE

Thermostatic valves
Application

• Anywhere there is need to control a

liquid’s temperature at a fixed design SET
point.

• Lube Oil Consoles

• Cooling Water Consoles / Circuits
Thermostatic Valve

• Self contained 3way temperature control

valve
Same
Same Valve,
Valve, 22 Locations
Locations
C

OUT A

Diverting

Mixing B

IN A

C
Exploded view of a TCV

Bypass Cooler
B C

A
Inlet
Wax element inside TCV
Temp. sensing Elements
Wax Element operation
Working principle
Thermostatic valves
Valve selection

1.Process details such as flow rate,

operating pressure and process medium

2.Flange / Thread connection

3.Temperature setting and operating range
4.Seal material selection
5.Manual override option
VALVE SIZING

• FLUID TYPE

• FLOW RATE

ALLOWED PRESSURE DROP IS 2 – 7 PSI

Selection
Chart Water or Water / Glycol Oil

Flow Rate ( US gpm ) Flow Rate ( US gpm )

Model No.
Min. Max. Min. Max.
3/4 JO 11 20
3/4 CM 13 25
1 CM 14 27 See the Catalog
1-1/2 CM 17 32
1-1/4 CCM 28 54
1-1/2 E 45 75
1-1/2 B 68 125
2B 70 130
2-1/2 B 130 230
3B 150 270 Note
4B 300 540
4H 345 620 Min. = 2 psi drop
5B 450 800
5H 500 920 Max. = 7 psi drop
6B 680 1200
6H 745 1350
8D 1500 2800
Body Material

• Cast Iron
• H2O, H2O & glycol, oil
• Lowest cost

• Aluminum
• Oil, H2O & glycol
• Low cost

• Bronze
• Deionized H2O, salt water
• Highly flexible, shipboard

• Steel and Stainless Steel

• Oil , H2O & glycol
• High pressure, Flexible
Seal Material

• Buna N (Nitrile)
• H2O, H2O & glycol, Oil

• Viton
• Synthetic oil

• Neoprene
• Refrigeration
• Ammonia
• Freon
Model Code
3BOCF16501
MODEL CODE SYSTEM
3 BO C F 160 01 - ___ - ( )
Special Requirements, (MTO) Made-To-Order
Element Assembly Leak Hole, See Table G
Element Assembly Type, See Table F
Temperature Setting, See Table E

TABLE D*
TABLE A TABLE B TABLE C Connections
Valve Size Valve Type Body Material Code No. Type
Inches (mm) Code No. Code No.Material
F ANSI B16.1 (125 lb. Class) "FF Flange"
1-1/2 (40) BO Standard C Cast Iron J ANSI B16.5 (150 lb. Class) "RF Flange"
2 (50) BM Manual Override S Steel H ANSI B16.34 (300 lb. Class) "RF Flange"
2-1/2 (65) BC Tee config, Flanged B Bronze K ANSI B16.37 (600 lb. Class) "RF Flange"
3 (80) 1-1/2, 2" only D Ductile Iron A AMOT MET 1 (ND6) "90 psi Metric Flange"
4 (100) BF Flanged, 2" only R Stainless B AMOT MET 2 (ND10) "150 psi Metric Flange"
5 (125) BH 1-1/2, 2" only Steel C AMOT MET 3 (ND16) "235 psi Metric Flange"
6 (150) BE Low flow, 4" only N Navy Flange per MIL-F-20042
P JIS 5K "FF Flange"
T Threaded NPT to USAS B2.1 (standard)
V Threaded BSP (Tr) and Japanese JIS
W Threaded to SAE J514h straight thrd O-ring seal
Nominal Temperature

Model Code

3BOCF165 01
TABLE E TABLE E (Continued)
Temperature Setting Temperature Setting TABLE F TABLE G
Code Nominal Temp Code Nominal Temp Element Assembly
No. °F (°C) No. °F (°C) Element Assembly Leak Hole
Code No. Type Code Size
*055 55 (13) 160 160 (71) No. Inches (mm)
075 75 (24) 165 165 (74) 01 1096X Standard
090 90 (32) 170 170 (77) 02 1096P Plated with Viton none (standard)
095 95 (35) 175 175 (79) 03 1096X with Viton seals
180 180 (83) 07 2433X Manual Override A 1/2" (12.5)
100 100 (38)
185 185 (85) 11 5566X Reduced stroke B 1/4" (6.4)
105 105 (41)
195 195 (91) 05 6836S Saltwater C 3/8" (9.5)
110 110 (43) 205 205 (96)
115 115 (46) 44 1096X with Neoprene D 1/8" (3.2)
215 215 (102) 45 1096P with Neoprene E 1/16" (1.6)
120 120 (49) 225 225 (107) 20 5566X with Viton F 3/32" (2.4)
*130 130 (54) 230 230 (110) 12 5566P Plated G 3/16" (4.8)
135 135 (57) 235 235 (113) 53 2433X with Viton H 5/16" (7.9)
140 140 (60) 240 240 (116) 50 6836K Kanigen with
145 145 (63) Temperatures apply only Neoprene
*150 150 (66) to 1096 and 2433 Element * = Also avail. as reduced stroke. Contact factory for other temps.
155 155 (69) Assemblies. Indicates Non-Standard, Special Charge
Serviceable Parts

• Temperature element

1096x and 2433x elements

• Service kits
• Buna N or Viton O rings and gaskets
THERMOSTATIC CONTROL VALVE

ADVANTAGE DIS ADVANTAGE

• Fixed temperature set point. • Op. range of temperature
Operator cannot tamper.
element is limited.
• Simple mechanical design
• No Indication is available.
and no skilled man power
required for maintenance.
• Low accuracy + / - 1.5Deg C

• Slow response.
• Fit & Forget solution.

• No spares required for up to

10years under normal design
operating condition
TEMPERATURE CONTROL VALVE

ACTUATED TYPE
Model G
Temperature Control Valves
AMOT Features

• Compact Size
versus other actuated valves

• Sizes
• 50 to 450mm

• Materials
• Cast Iron
• Ductile Iron
• Bronze
• Steel
• Stainless Steel
Mixing application
Diverting Application
Marine Cooling System
Marine Cooling System
Charge Air
(LT) Temperature Control
Typical Applications

• Environments where any of the following

are present or required:
• High vibration and shock
• Arduous duty
• High duty cycle needs
• Modulating actuation required
• Accurate positioning
• Intelligent communication
• Tight shut-off is not required
System Parameters

• Fluid types
• Fresh water / Lube oil / Sea Water

• Flow rate
• Maximum possible temperature (120°C)
• If likely to exceed 100°C then Viton should be used

• Maximum working pressure (10 bar)

• Hydraulically tested at 15 bar

• Pressure drop limitations 0,01 to 0,3 bar

Advantages of Electric System

• Accurate Temperature Measurement

• Accurate Precise Control

• Flexible Powerful PID Controller

• Fast Response

• Reliable Operation
System Components

• Valve

• Actuator

• Controller

• Temperature sensor

• I/P converter
G Valve - Electrical
Valve

• Rotary Valve

• Rotor moves 90°

between 2
adjacent ports

• Mixing or
Diverting
Rotary Valve Design

CFD Model

Valve shown in normal

operating condition 45°
Rotary Valve Design

Adjustable Rotor Clearance 1 piece

150mm – 400mm design Machined
Rotor
50mm –
100mm
design
Actuators
Features of Electric Actuator

• ¼ Turn rotary actuator • Torque switches fitted

• Manual override • Anti-condensation heater

• Potentiometer fitted as • Detachable drive adapter

standard • Self locking with minimum
• Local position indication of backlash

• Enclosure protection IP67 • Mounting base to ISO

• 2 motor limit switches 5211

• 2 spare auxiliary switches • Electronic positioner

available
8071D Temperature Controller

• PID Temperature controller

• Open loop

• Panel mounted

• Inputs:
• 3 wire RTD
• 4–20mA

• Outputs:
• 4-20mA
• Logic outputs

• CE marked

• Conforms to EMC requirements

8072D Temperature controller

• Wall mounted unit

• Enclosure Houses
• 8071D
• 2 off solid state relays
• Fuses
• On / Off switch
• Wiring connections

• IP67 Enclosure
protection
Temperature Controller

• Sampling time 1/2 second

• Enclosure protection IP65

• Ambient temperature 32 - 122°F (0 - 50°C)

• Ambient humidity 20 - 80%

• Weight 3.7 lb (1.7Kg)

Solid state relays

• Heavy duty interface

between 8071D
temperature
controller and electric
actuator

• IP67 enclosure
protection

• Zero volt switching

8060A RTD Sensor

• For use with all Amot electronic controllers

8071D & 8072D

• 3 wire PT100 (Resistance thermometer)

• 3rd wire compensates for cable length

• Heavy duty Aluminium head

• IP54 enclosure protection

• Stainless steel thermal well

• Filled with heat transfer compound

• Screw connections
8064A7716-AA
I/P Converter

• Bulkhead mounting
• Input signal 4 - 20mA
• Output signal 3 - 15 psi
• For use as an interface between
8071D temperature controller
and the pneumatic G valve on
the electro - pneumatic system.

• Suitable for vibration

applications
Valve Selection

Always select valves based on flow NOT pipe size

• In order to make a selection the following need to be determined.

What is:
8. Preferred control method
1. The application
• Electric
2. The fluid • Pneumatic
3. The flowrate • Electro-pneumatic

4. Working pressure 9. Where will it be fitted

• Inside
5. Test pressure • Outside
6. Setpoint • Safe area
• Hazardous area
7. Maximum Temperature • Vibration area
Material selection

• Ductile iron (SG iron)

• Lube oil where higher than normal strength is required
• Legislation (fire risks)
• Pulsating pressures due to pressure spikes produced
by gear pumps
• Steel
• High strength
• High pressure
• Specification requirements

• Stainless Steel
• Corrosive environments (offshore)
• Corrosive fluids
Flanged connection

• Selected to suit the customers needs

• Flanged 2” –16” ?
• DIN
• ANSI
• JIS
Mode of Operation

• Mode of operation can be selected to suit customers piping

• 2 very different rotor constructions

• Modes can be easily changes in the field

Mode of operation

• On cold flow is from port 2

3
to port 1, Port 3 is blocked 2
1

• Rotor moves from port 3 to

port 1 on increasing
temperature

• Mode will be 31 for an

electric valve
 Remember

We are not system designers, but

we can offer useful advice on how
to use and install AMOT products
to get the optimum performance
Which System???

• Electric

• Pneumatic

• Electro-pneumatic
Electric System

• Accurate control

• Flexible powerful controller

• Accurate temperature measurement

• Interface with central computer

• Not fail-safe
Pneumatic System

• Fail-safe
• Will fail to a safe condition

• Relatively simple to use

• Old fashioned

• Inaccurate sensing
• Due to capillary

• Difficult to commission
Electro Pneumatic System
Manual Override

• Lever to initiate manual mode

• Automatic lever reset on application of power

• Can be locked using standard padlock

EA Series Quarter – Turn Actuator

• Features:
• High reliability feedback
potentiometer
• Limit switches, Torque
switches plus 2 auxiliary
micro-switches
• Vibration resistant
terminals
• 4-20mA positioner
option.
EA Series Actuator – 4-20mA
Positioner

• Features:
• Position control using 4-
20mA demand
• 4-20mA configurable re-
transmission output
• Internal 4-20mA loop
power supply
• Several interface
configurations possible
• Status LED and two-state
error output
• Solid State power
switching
Configurator 47962X
Calibration / Configuration
GPD – Pneumatic Actuator

• Positioner

• Actuator

• Manual override
(Optional)
GPD – Pneumatic Actuator
GPD – Pneumatic Actuator

• Provides the power to move the valve

• Double piston Rack and Pinion type

• Single acting spring return

• Adjustable end stops mounted in the

covers
 Positioning of valve

• 6 pipe diameters minimum from an intersection

• To ensure good mix of fluids

• Preferably in upright position

• To balance the torque requirements

• Accessible location
• To enable easy inspection and service
AMOT GED Valve Installation

150mm GED Valve 150mm GED Valve

PT100 Sensor

PID Controller

80mm GED Valve

SG 80 Controller Installation
CONTROL PRODUCTS
Accessories – Sensing
Metal Particle Detectors
Operation

Oil
In
• Continuously samples oil
• Oil enters top of MPD
• Oil travels through grid
• Oil exits bottom of MPD

Grid

Oil
Out
Theory of operation

• Oil flows over a fine metal finger

grid, passing through a fine matrix of
holes.

• Metal particles become trapped by

the differential pressure over the
plates.

• The electric circuit is completed and

alarm sounds.
Installation Diagram

Block
Valve

Gas Engine
MPD
Orifice
Block
To Engine
Valve
Bearings,
To Engine Oil Sump
Etc.....
Bleed
Pump Valve
Main Oil Supply Line Filter

Flow
• Install in side stream of main oil supply line Side Stream
• After pump, before filter, in bottom of oil line
• Install above crank case, if possible
• Install block valves before and after the MPD- use a bleed valve with the outlet block valve
• Use an adequate size orifice on the outlet of the MPD to prevent starving the equipment of
oil
• Oil exits MPD into sump
AMOT offers
AMOT offers
the
the World’s Most
World’s Most Complete
Complete Line
Line of
of
Rotating
Rotating Equipment
Equipment Sensors
Sensors && Safety
Safety Controls
Controls !!!!

GAS
Master safety shut down

• A Fail Safe System to Stop an engine, or

engine system, as a result of an unhealthy
condition.
• Low oil pressure
• Loss of coolant
• Engine over-speed
• High exhaust temperature
• Excessive vibration
Vent to shut down principle
Vent to Shut down

• Vent to Shutdown means: When

pilot pressure is “vented”, the logic device
will trip,

• AND upon LOSS of pilot pressure the logic

device will trip.
Simple system
Pressure sensing valves
1672, 4023 & 4143
1672 ~ Pressure Sensing Valve

• 5-3600 PSI Range

• Anodized Aluminum

• Hydraulic or Pneumatic
 1672 – Pressure sensing valve

• Measurement Principle:
Adjustable pressure switch, actuated by sensed pressure against
a diaphragm or piston operator. The set point is controlled
by the sensed area, and by replacing / adjusting the spring.

• Applications:
Pressure Sensing on
• Compressor Suction / Discharge  Lubricating Oil
• Cooling Water  Combustion Air
• Control Air  Fuel Oil
• Fuel Gas  Starting Air

• Key Features:
• Easy Field Adjustment, used in both Hydraulic or Gas
Systems, Factory Set, Gulfproofed, Pneumatic Lockout
available (Range 1).
Temperature valves
2230, 4021, 4075 & 4087
2230 / 4430 Two Way Temperature Sensing
Valve

•Wax Enclosed Sensing Element

•65° ~ 265° F, factory set – field adjustable.
•Hydraulic or Pneumatic
•Brass (2230) or 316 SS (4430) body
•Normally closed,
~On temperature
increase, opens
•Low Maintenance
4075 / 4475 High Temp Valve

•Bi-metallic temperature sensing

discs element
•130° ~ 500°F, Field Adjustable
•Anodized Aluminum / 316 SS
Body
•Thermowell included
4087 Exhaust Gas Temp.Valve

• SS Well expands to ambient temperature faster than the

internal rod, rod moves downward, to release trip plunger,
with “snap open” actuation, opening the “in” port to vent.

• 300° ~ 1400° F in 2 ranges, field adjustable

• Manual or Pneumatic (remote) Reset after cooling

4102 / 4103 / 4303 Eutectic

• 174 - 343°F, 8 Available Setpoints

• Eutectic Sensing Devices
• 4102 ~ remote (requires 4095 / 4395)
• 4103 ~ pneumatic / hydraulic temp. valve
• 4303 ~ electric temp switch
• No recalibration required
Over Speed & Vibration valves
4109 & 4110
2800D pressure sensing device

5 - 40 PSI, field adjustable

Snap Acting Low Pressure Sensor
Gulfproofed Aluminum
Air Intake Shut Off valve
4261 & 4262
4261 / Speedtrap

•2.75”,3.5”,5.5”,7”,& 8” Ø
•Anodized Aluminum
Body
•Pneumatic,Hydraulic, or
Electric actuator
•( no 4”)
4262
4” and 6” Ø Only
Same Actuators as 4261
Broader hose bib mounts
Fuel shutoff / Air start valves

• AMOT Produces THREE Models

• 2180, 4418, 43/4420

• Principle of Operation
• Pressurize pilot port to open inlet to outlet and close vent
• Remove pressure from pilot port to stop flow across valve
and open vent to outlet

x
Pilot Pilot
Pressure Pressure

Inlet Outlet Inlet Outlet

Vent Vent
Air / Gas start up valves

Model 4418 Model 4123 Model 2180E

Application
Gas control valves

Model 8402 Model 4420

Pneumatic Panel Indicators
4054, 4101 & 4229
Switches
XTS W Bearing Wear
Monitoring System
Application

• Suitable for
Slow Speed 2

stroke engines

• Speed range of
20 to 250rpm
Thank You