Infra Water QMS PPR Jan 2020 F
Infra Water QMS PPR Jan 2020 F
Infra Water QMS PPR Jan 2020 F
QMS PPR
BU – INFRA-WATER
JAN 2020
2
STATUS OF LAST PPR FTM JAN 2020
Sl. No Function Previous Discussion Point Action Taken Remarks
1 QMS TMT to be kept at a certain height to avoid rusting Action taken and kept at elevate
of issued TMT to sub-contractor/MJIP. height as per specification.
2 QMS Slurry leakage during casting of columns to be Slurry leakage wash out and pour
avoided. Formwork Inspection to be done by site card signing practice implemented
engineer. Pour card signing practice to be followed before concreting.
before concreting/MUIP.
3 QMS Bare MS Pipes should be painted which will be Rusted pipe surface preparation
used for staging to avoid rusting(BWSP). and paint application done .
4 QMS Leakage found in HDPE fittings supplied by M/s Informed to concern person.
Miraj Industry. Company to be blacklisted(KWSP).
5 QMS Honeycombing, poor finishing at PH-2 & poor Honeycomb repaired by using cement
reinforcement handling at . mortar at PH2.
6 QMS KWSP site observation not cleared within time Informed to concern person.
limit.
3
QMS MIS Report
Index
Index
1 Quality Records
2 Site Inspection Report (HO/RO)
3 Good Initiatives
4 Concrete Production
5 Standard Deviation
6 Rating analysis-Summary
7 Internal NCR -Summary
8 Customer Complaints -Summary
9 Cost of Repair/Rework
10 Area of Improvement
11 Batching Plant & Related Issue
12 Contractor Evaluation
13 Critical Concerns
14 Training Reports
Sr. No Description Site Name Submitted (Qty.) Approved (Qty.) Date Remarks
MUIP 1 1 17/07/18
MJIP 1 1 20/11/18
1 Project Quality Plan
KWSP 01 01 27.11.2018
MAIP 1 1 20.11.2018
MUIP 2 2 02/08/18
MJIP 11 11 Submit to client
approval
2 Concrete Mix Design
KWSP 08 08 29.11.2018
MAIP 4 4 09.10.2019
MUIP 5 5 18/07/18
MJIP 10 10 20/11/18
3 Method Statement
KWSP 04 04 02.01.2019
MAIP 4 4 20.12.2018
MUIP 4 4 05/04/18
MJIP 4 4 18/2 &27/ 3/19
4 ITP/QAP
KWSP 04 04 02.01.2019
MAIP 2 2 7.8 & 20.12.2018
QMS MIS Report
5
Quality Records
Sr. No Description Site Name Submitted (Qty.) Approved (Qty.) Date Remarks
NWSS 1 1 03/02/2020
MKWS 1 1 06/12/2017
1 Project Quality Plan
NWSS 6 6 03/01/2020
MKWS 4 4 10/01/2018 &
14/8/2019
2 Concrete Mix Design
NWSS 4 4 16/08/2020
MKWS 8 8 06/12/2017
3 Method Statement
NWSS 1 1 17/12/2019
MKWS 1 1 06/12/2017
4 ITP/QAP
Site : MJIP
Action to
Corrective / Closing
Sl.No Location Observation Reference Photos Correction be taken Remarks
Preventive Action by Date
Site : MJIP
Corrective / Action to Re
Sl.No Location Observation Reference Photos Correction Preventive be taken Closing Date ma
Action by rks
It is observed that
moist sand stuck off Instruction given
Fabrication in the measuring bin to the concern
Yard-2, due to side opening, Measuring bin Opening and engineer to M/s 15.01.202
replaced in bottom side Radhey
1 Guniting which causes a for smooth discharge of ensure correct Constructi 0
work on MS chance of incorrect sand after measurement. measurement as on
Pipe measurement of per
sand or delay in specification.
process.
OPENING PHOTO CLOSING PHOTO
Site : MJIP
Action to Re
Corrective /
Sl.No Location Observation Reference Photos Correction be taken Closing Date ma
Preventive Action by rks
FIELD JOINT
WELDING DONE BY
UNQUALIFIED
WELDER, BOTTOM Instruction given to
PORTION WELDING the concern and
LOCATION BALANCE FOR ALL engineer and M/s
1 /CHAINAGE : JOINTS, UNWANTED contractor ensure BHUMI OPEN
18.00 KM MATERIAL FOUND proper supervision at TRADING
INSIDE OF ENTIRE site for field weld
PIPELINE(POOR joint.
HOUSE KEEPING),&
WORST WELDING
OBSERVED. .
Site : MJIP
Action to Re
Corrective /
Sl.No Location Observation Reference Photos Correction be taken Closing Date ma
Preventive Action by rks
1. MISMATCHFOUND
IN JOINT FIT-UP,
BOTTOM PORTION Instruction given to
LOCATION WELDING BALANCE the concern and
/CHAINAGE : OBSERVED. engineer and
M/s ME
1 09.00 KM contractor ensure OPEN
(PS-2 to PS- 2. Pipe laying work
Techno
proper supervision at
3) carried out, without site for field weld
welding pit joint.
preparation.
Quality Training and tool box talks given to pipeline workers at various site locations
QMS MIS Report
13
JMC Projects (India) Limited QMS - MIS Good Initiatives/NWSS
14
QMS MIS Report
JMC Projects (India) Limited QMS - MIS Good Initiatives/NWSS
Scheme -1 Scheme -2
DI Pipeline work
Walk down
is going on
with PM
Good Practices snaps for ESR locations/KWSP
Tool box meeting Conducted by PM and co-
ordinate at WTP site/KWSP
Walk down is
going on with PM
and co-ordinate
Walk down is
going on with PM
and co-ordinate
Quality Review Meeting Snaps/KWSP
Temperature checking in curing tank/KWSP
Cube’s test work is happening in front of
Consultant/KWSP
Concrete Trail mix snaps/KWSP
Curing snaps for ESR and WTP areas/KWSP :
Cube Casting and ID marks at ESR and WTP snaps/KWSP :
Cube’s Cube’s
Slump
pouring with pouring with
checking
marking marking
HDPE Pipe laying at Rniguda locations/KWSP
DI Pipe laying at kebidi and sargiguda locations/KWSP
JMC Projects (India) Limited QMS - MIS Good Initiatives/MKWS
COMPACTION DONE BY
COMPACTION TESTS ARE CONDUCTED IN ROAD RESTORATION
JUMPING COMPACTOR IN ROAD
WORKS PRIOR CONCRETING WORK.
RESTORATION WORK.
On 24.01.2020 Pumping
station-02 during Raft
concreting , SQO QC NVDA
visited & witness cube
casting, concrete laying and
compaction, Batching plant
process, moisture correction
report, batch sheet, slump
testing.
33
QMS MIS Report
Good Initiatives /MJIP
34
QMS MIS Report
Good Initiatives /MJIP
35
QMS MIS Report
Good Initiatives/MJIP
INSPECTION AT PIPE FABRICATION YARD- Outer coating INSPECTION AT PIPE FABRICATION YARD- Internal
guniting inspection with NVDA Representatives epoxy paint inspection with NVDA Representatives
37
QMS MIS Report
Good Initiatives/MJIP
Location- PS-02 , Pumping station Raft water curing on top and vertical exposed surface.
38
QMS MIS Report
Good Initiatives/MJIP
INSPECTION AT PIPE LAYING SITE- Field joint Ultrasonic Testing witnessed by NVDA
representative at pipe laying site, found satisfactory
41
QMS MIS Report
Good Initiatives/MJIP
Painting work of MS pipe of filter House Compaction of subgrade for road work of WTP.
44
QMS MIS Report
Best Photograph/Good Initiative/BWSP
P.C.C work of River jetty bank protection work. HDPE Pipe laying work by HDD matchine.
45
QMS MIS Report
CONCRETE PRODUCTION
4 MKWS
BWSP Assumed Standard Deviation value as
3.5
MBWS per IS 456 Clause No 9.2.4.2
3
2.5
2
M10 to M15 3.5N/mm2
1.5
Concerns
47
QMS MIS Report
Quality Rating
95.00
Quality Rating Infra Water Dec 2019 92.00
92.55
91.00 91.00 91.00
Site Overall Rating Product Rating 90.00
90.00 90.00
NWSS 85.00 80.00 Quality Rating Infra Water Jan 2020 Overall Rating Quality Rating Infra Water Jan 2020 Product Rating
100.00
Quality Rating INFRA Water
INFRA Overall Rating Product Rating
80.00
FY 19-20-Q2 83.59 84.87
FY 18-19-Q3 76.42 85.62
60.00
FY 19-20-Q2 FY 91-20-Q3 FY 18-19-Q4 FY 19-20-Q1
FY 18-19-Q4 86.77 89.15
Quality Rating INFRA Water Overall Rating Quality Rating INFRA Water Product Rating
FY 19-20-Q1 79.22 80.33
No Of Complaints
Customer Complaints Jan 2020
Description MKWS KWSP BWSP MBWS MAIP MUIP MJIP NRDA Total 28
Open Complaints
Since Previous 0 0 0 0 0 0 0 0 0
Month
Total Complaints
Issued in Current 0 0 0 2 0 0 0 0 2
Month
8
Complaints Closed 0 1 0 28 0 0 0 8 37
in current month
62.16%
70.00%
60.00%
50.00%
40.00%
30.00%
13.51%
20.00%
5.41%
10.00%
2.70%
2.70%
2.70%
2.70%
2.70%
2.70%
2.70%
0.00%
0.00%
NIL
54
QMS MIS Report
PIPE LAYING NDT JOINT STATUS
55
QMS MIS Report
HYDRAULIC TESTING STATUS/KWSP
Pressure
Type of Pipe Length of Pipe Tested
Sl. No. Project Name Dia. of Pipe Line K9-9 kg/cm2 & K7-7 Remarks
Line (KM)
kg/cm2
MS/DI/RCC Pipe Laying
1 MKWS 300 K-7 DI 1.104 8 kg/cm2
2 MKWS 300 K-9 DI 0.767 8 kg/cm2
3 MKWS 400 K-7 DI 0.509 8 kg/cm2
4 MKWS 450 K-9 DI - -
5 MKWS 500 K-7 DI - -
6 MKWS 600 K-9 DI - -
7 MKWS 700 K-9 DI - -
8 MKWS 800 K-9 DI - -
9 MKWS 110 HDPE 8.142 6 kg/cm2
10 MKWS 160 HDPE 0.621 6 kg/cm2
11 MKWS 200 HDPE 0.233 6 kg/cm2
57
QMS MIS Report
Area of Improvement/MUIP
JMC Projects (India) Limited QMS - MIS
(Before/After) (After)
DOC not written, Ring not provide ,Shear key not provided and Curing need to be improve at Rampur IPS Boundary wall
Shuttering drawings not available at intake well, shuttering scheme not followed for approach bridge construction, conventional wooden
bamboo material is in use, need to be verified / weighted from HO-RO formwork team, Need immediate correction/NCR3(HO Audit)
64
QMS MIS Report
Area of Improvement/MKWS
Shuttering drawings not available at intake well, shuttering scheme not followed for approach bridge construction, conventional wooden
bamboo material is in use, need to be verified / weighted from HO-RO formwork team, Need immediate correction/NCR3(HO Audit)
65
QMS MIS Report
Area of Improvement/MKWS
Improvement needed in reinforcement work, reinforcement not terminated/Placed as per drawing at approach bridge – intake
well/NCR4(HO Audit)
66
QMS MIS Report
Batching Plant & Related Issue
Contractor - 1
RCC
Contractor – 2
Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2
Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2
Contractor - 1
RCC
Contractor – 2
Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2
Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2
Contractor - 1
RCC
Contractor – 2
Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2
Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2
Contractor - 1
RCC
Contractor – 2
Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2
Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2
SS
SP
SP
JIP
S
P
W
KW
BW
AI
UI
NW
KW
BW
KD
M
M
M
M
Total 887 550
QMS MIS Report
70
JMC Projects (India) Limited QMS - PPR