Work Instruction For Inspection of Raw Material

WORK INSTRUCTION FOR
INSPECTION OF RAW MATERIAL
WORK INSTRUCTION FOR INSPECTION OF RAW MATERIAL

Scope :
Applicable to Plastic Raw Materials
Responsibility:
Stores Assistant \ store keeper
Description :
1. Check the quantity of the inward items as per the purchase
order.
2. Take the sample size as 5 bags for lot on a randam basis
3. For all raw materials check the material Name ( if

applicable)
4. Check whether the items are free from physical damages
5. For raw materials which have specific values ( mentioned

in
the P.O) check the specification
6. Record the status of inspection in the GRN
7. If any rejection (Product NC) is found during this inward it

will be handled as per QSP\ 04
The
Parameter to Inspect below table may be Measuring
Specification used forTechinique
reference to Handle the
Sampling Size
Inward Inspection
Material Name \ Visual Inspection \
Quantity \ Free As per P.O Weighing Machine 5 Bags \ Lot
From Damage
PREPARED BY: APPROVED BY:

RAW MATERIAL RECEIPT ,STORAGE &
HANDLING
WORK INSTRUCTION FOR RAW MATERIAL RECEIPT ,
STORAGE & HANDLING
Raw Material Receipt
The Raw material received from supplier should be checked For the following
1. Quantity as per the Invoice \ D.C

2. The Raw Material mentioned in the Invoice \ D.C and the raw
material received
3. Packing condition , There should not be any tear and the
material should not spill from the bags
4. The bags should not be damp
Incase of discrepancies, talk to the Supplier and take necessary action immediately
STORAGE
1. The raw materials should be kept in the pallet allocated for the
material
2. The distance between one material and the other should be
atleastone foot
3. The raw material name should be clearly displayed
4. The raw material register should be updated immediately
HANDLING
1. The raw material required for production should be taken from the
stores only after entering in the raw material register.
2. Once the bag is opened and the material is taken, the bag shouild be
closed
3. Never keep the bags with raw material in OPEN CONDITION

MOULD LOADING
WORK INSTRUCTION FOR MOULD LOADING

Scope :
Nkhy;L Vw;Wtjw;fhd nray;Kiw tpsf;fk;
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Check the Mould Properly with all auxillary system is available like locating
ring,lifting bar, Eye bolt ,cooling Nipples & verify the Mould check list.
Nkhy;il Vw;Wtjw;f;F Kd; Nkhy;L nrf; yp];by; cs;s midj;Jk; (NyhNfl;bq;
rpq;> ypg;bq; ghu;> I Nghy;l;& ypq; ypg;gpy;) cs;sjh vd cWjp nra;J nfhs;sTk;.
2. Select Ejector rod & fix to the related Holes

Nkhy;bw;F jFe;j Vn[f;lu; uhL vLj;J nk\pdpy; jFe;j ,lj;jpy; nghUj;jTk;.
3. Confirm machine platen is sufficiently open and hydraulic

ejector is in fully back position
nk\pdpd; gpNsl;bid Nkhy;Lf;F Vw;wthW jpwe;J nfhs;sTk; kw;Wk; Il;uhypf
; Vn[f;lu; KOtJk; gpd;Gwkhf ,Uf;FkhW cWjp nra;J nfhs;sTk;.
4. Lift the mould using the crane by means of Eyebolt & chain/Rope
Nkhy;il I Nghy;l;> Nuhg; kw;Wk; fpNudpd; cjtpAld; J}f;fTk;.
5. Locate the mould in the fixed platen of the machine guiding

the locating ring.
Nkhy;il nk\pdpd; gpf;];L gpNsl;ldpy; NyhNfl;bq;upq; cjtpAld; nghUj;j
Ntz;Lk;.
6. All operations should be done in “Mould set up ” mode.

midj;J nray;ghLfisAk; nrl;bq; Nkhby; nra;aTk;.
7. Close the moving side platen slowely till touch the mould
%tpq; irL bNsl;lid nkJthf Nkhy;il njhLk;tiu FNsh]; nra;aTk;.
8. Ensure the mould position and level is correct by touching

injection nozzle.
Nkhy;L NyhNfl;bq; nra;jJ rupahf cs;sjh vd;gij ,d;n[f;\d; eh\piy
itj;J rupghu;j;J nfhs;sTk;.

MOULD LOADING
WORK INSTRUCTION FOR MOULD LOADING
9. After confirming the mould setup, Actuate the locking

Nkhy;L NyhNfl;bq; nra;j gpwF> nk\pdpy; Nkhy;bw;F Vw;wthW
yhf;fpq; nfhLf;fTk;.
10. Clamp the mould using clamps, spacers, washer, bolts, allen keys,
Spanners & pipes
];Ngru;> thru;> Myd; Nghy;l;> Myd; fP> ];ghdu;]; & igg; cjtpAld; Nkhy;il
nghUj;j Ntz;Lk;.
11. Remove lifiting bar & locking plates from the mould
Nkhy;bypUe;J ypg;bq; ghu; kw;Wk; yhf;fpq; gpNsl;il fow;w Ntz;Lk;.
12. Open the mould slowlly and check inside surface first by cleaning
Nkhy;il nkJthf Xgd; nra;J NkYk; Nkhy;il Rj;jk; nra;J
cl;Gwk; ed;whf cs;sjh vd rupghu;f;fTk;.
13. Fix the ejector strokes depends upon the mould construction
Nkhy;bw;F Vw;wthW Vn[f;lu; ];l;Nuhf; nrl; nra;aTk;.
14. Connect the inlet and outlet of the water lines to the mould
,d;yl; kw;Wk; MTl;yl; thl;lu; iyid Nkhy;by; ,izf;fTk;.
15. Provide normal \ Chiller \ MTC as applicable

Njitf;Nfw;g ehu;ky; / rpy;yu; / vk; b rp nfhLf;f Ntz;Lk;.

MOULD UNLOADING
WORK INSTRUCTION FOR MOULD UNLOADING
Nkhy;L ,wf;Ftjw;fhd nray;Kiw tpsf;fk;.
Scope :
Responsibility:
Description :
1. Clean the mould & apply rust preventive spray to the core and cavity
Nkhy;il Jilj;J Jug;gbf;fhky; ,Ug;gjw;Fupa ];gpNuia Nfhu; kw;Wk; Nftpl;b irby; mbf;fTk;.
2. Remove water line and clean the water channels with

blowing air.
thl;lu; iyd;fis Row;wp thl;lu; Nrdypy; GNshapq; Vu; %yk; fpsPd; nra;a Ntz;Lk;.
3. Ensure that hydraulic ejector (M/C’s) is in backward

Il;uhypf; vn[f;rd; KOtJk; gpd;Gwkhf ,Uf;FkhW cWjp nra;J nfhs;sTk;.
4. Using the safety mode, close the mould slowely

nk\pdpy; Nrg;l;b Nkhby; itj;J Nkhy;il nkJthf FNsh]; nra;aTk;.
5. Fix the lifting bar \ locking plate to the mould

Nkhy;by; ypg;bq; ghu; kw;Wk; yhf;fpq; gpNsl;il ,izf;fTk;.
6. Suspend the mould with crane by menas of eyebolt & chain

Nkhy;il I Nghy;l; kw;Wk; ];by;Nuhg; %yk; fpNudpy; gpbf;fTk;.
7. Remove all the clamps from the platens.

Midj;J fpshk;GfisAk; gpNsl;ldpy; ,Ue;J fow;wTk;.
8. Open the platen slowely till is required to lift the mould

from machine
gpNsl;lid nkJthf Xg;gd; nra;J Nkhy;il nk\pdpy; ,Ue;J ntspNa vLf;fTk;.
9. Place the mould in its position

Nkhy;il mjw;Fupa ,lj;jpy; itf;fTk;.
10. Clean the machine area

nk\pid Rw;wp Jilf;f Ntz;Lk;

HOPPER CLEANING & BARREL
CLEANING PROCEDURE
WORK INSTRUCTION FOR HOPPER CLEANING
Scope :
Responsibility:
Description :
1. Empty the present material from the hopper
2. clean the mesh , magnet and hopper inside
3. Ensure that no foreign material or colour granules present

in the hopper
4. Keep the Hopper Lid closed always after cleaning and after
loading the material
5. Hopper cleaning should be carried out while processing

and different material and master batch

CLEANING PROCEDURE
WORK INSTRUCTION FOR BARREL CLEANING
FOR THE SAME MATERIAL WITH DIFFERENT COLOUR
1. Purge all the material in the barrel in small size
2. Load the required material to the feed throat of the barrel

and purge with High Back Pressure and High screw speed
3.Purging tobe done till the required colour is achived
FOR USING DIFFERENT MATERIAL
1. Purge all the material in the barrel in small size
2. Then use natural colour PP granuales to purge till the

original colour of PP comes.
3. Set the required temperature for the material tobe

processed
4. Load the required material into the hopper
5. Wait till the set temperature is reached
6. Purge the material till the required colour is achieved

CLEANING PROCEDURE
WORK INSTRUCTION FOR BARREL CLEANING
Scope :
Responsibility:
Description :
1. Fill the throat of the injection barrel with the material tobe
purged
2. Set the temperature of Barrel to the melting temperature of

the resin
3. Set the machine to manual mode
4. Adjust the plasticising stroke to the maximum limit of the

machine
5. Press the screw –retracting button till the screw retracts to

the maximum limit
6. Purge the material in small size till screw position reaches

to zero mm.

MACHINE START UP
WORK INSTRUCTION FOR MACHINE STARTUP
nk\pid Jtf;Ftjw;fhd nray;Kiw tpsf;fk;.
Scope :
Responsibility:
Description :
1. Oil level,oil temperature are within specified limits of the machine

Mapy; nyty;> Mapy; temp – k; nk\pdpw;F Vw;w msT (30 c) cs;sjh vd
ghuf;fTk;.
2. Machine, hopper and barrel are cleaned as per the requirement

Njitf;F Vw;whw; Nghy; nk\pd;p fhg;gu; kw;Wk; / Nguy; Rj;jk; nra;a
Ntz;Lk;.
3. The mould is loaded as per mould loading instruction

Nkhy;il Nkhy;L Nyhbq; nray; Kiw tpsf;fj;jpy; Fwpg;gpl;Ls;s gb
Vw;wNtz;Lk;.
4. The material is pre dried (if required) and free from

contamination and is loaded to the hopper
nkl;bupaYf;F Njitg;gl;lhy; preheat – nra;J J}R ,y;;yhky; Hopper – I nfhl;l
Ntz;Lk;.
5. The hopper is closed

Hopper - I %l Ntz;Lk;
6. The MTC or Cooling water line is connected to the mould

as per requirement (with out Leakage)
Mould cooling water line (or) M.T.C. line. - I mjw;F jFe;jhw;Nghy;; nrhUf
Ntz;Lk;. (ntspapy; rpe;jhky;)

MACHINE START UP
WORK INSTRUCTION FOR MACHINE STARTUP
nk\pid Jtf;Ftjw;fhd nray;Kiw tpsf;fk;.
7. Set the Processing parameters for the machine using the

standard process parameter for the component and wait
till the temperature are reached to the set level
M/C - y; standard process parameter - I gad;gLj;jp process setting nra;a
Ntz;Lk; gpwF me;j component - f;Fupa temp milAk; tiu fhj;jpUf;f Ntz;Lk;
8. Switch on to safety mode in the machine and close the

moving platen till it reaches 0.0 mm (This can be seen in
the mould closing page of the machine
Rtpl;ir Md; nra;J nrl;bq; nkhby; itj;J %tpq; gpNsl;lid “0-0 mm” tUk; tiu
close nra;aTk; (,ij PLC - y; mould closing page - y; ghu;f;fTk;)
9. Switch on to manual mode , set the mould closing &

Opening speed according to the mould
nk\pid manual nrl;bq;fpy; itj;J> mould closing & opening speed
Nkhy;bw;F Vw;wthW nrl; nra;aTk;.
10. Now the machine is ready for operation

,g;nghOJ cw;gj;jpia Jtf;Ftjw;F nk\pd; jahuhf cs;sJ.
11. Set the machine counter to Zero

M/c - y; counter - I Zero nrl; nra;aTk;
12. Start the production ,Once the components are made as

per the requirements get the production clearance from
Quality & continue the production.
cw;gj;jpia Jtf;fTk;> juk; tha;e;j cw;gj;jp Jtq;fpaTld; juf;
fl;Lg;ghl;blk; Production clearance ngw;wTld;> cw;gj;jpia njhluTk;.

MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
Scope :
Responsibility:
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no

traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure

WORK INSTRUCTION FOR PRE DESPATCH
AUDIT AND DESPATCH PROCEDURE
WORK INSTRUCTION FOR PRE DESPATCH AUDIT &

DESPATCH PROCEDURE
nghUl;fs; mDg;Gtjw;F Kd;G gpd;gw;w Ntz;ba topKiwfs;
1. All components before despatch should be inspected for the compliance of all
the parameters as per control plan followed by us.
nghUl;fs; mDg;Gtjw;F Kd;G juf;fl;LghL jpl;lj;jpd;fPo; mjw;Fupa fUtpfis nfhz;L Ma;T
nra;j gpd;G mDg;gLfpwJ.
2. The sampling of components should be made as per our sampling plan

nghUl;fs; sampling plan mbg;gilapy; gupNrhjpf;fg;gl;LfpwJ.
3. Packing slips should be pasted to the bins giving all the details like
componenet name, Qty, Customer name , colour , date , etc
jahupj;j nghUl;fs; mlq;fpa Bin – apd; Nkw;gFjpapy; mjDila ngau;> vz;zpf;if thbf;ifahsu;
ngau;> epwk;> Njjp kw;Wk; gpw tpguq;fs; xl;lg;gl;bUf;Fk;.
4. Incase if the parameter are not complying with the requirements,

inform customer about the same and arrange to get deviation for
the lot if required most urgent
mtrufhyj;jpy; nghUl;fs; gupkhdj;jpy; VjhtJ Fiw ,Ug;gpd; mij thbf;ifahsu;fSf;F njuptpj;J
Fwpg;gpl;l vz;zpf;iff;F mDkjp ngw;W mDg;gLfpwJ.
5. Inform invoicing supersvisor for making the Invoice by filling “Despatch

Requisition”
mDg;Gk; nghUl;fspd; tpguj;ij tpiyg;gl;bay; Nkw;ghu;itahsUf;F gl;bay; ,lg;gLfpwJ.
6. Send the material to the customer along with the Invoice

thbf;ifahsu;fSf;F nghUl;fs; cld; tpiyg;gl;bay; mDg;gLfpwJ.
7. If the material is being send through the transporter, ensure that the
transporters Lorry Receipt is completely filled and keep necessary copies with
us for future reference and followup
nghUl;fis thfdj;jpy; mDg;Gk; nghOJ thfdk; kw;Wk; nghUl;fspd; tpguk; gw;wpa efy;
G+u;j;jp nra;ag;gl;L Nfhg;gpy;p itf;fg;gLfpwJ.

WORK INSTRUCTION FOR IDENTIFICATION
AND TRACEABILITY PROCEDURE
WORK INSTRUCTION FOR IDENDIFICATION & TRACEABILITY

milahskpLjy;> gpd;njhlUjy; gw;wpa Ntiy topKiwfs;.
AT RECEIPT STAGE
All the inward items should be kept in an idendified area,Based on GRN Status , Vendor
Product card (Accepted, Rejected, Waiting for Inspection ) shall be put and disposition
of the items shall be taken accordingly.
cs;tUk; nghUl;fs; midj;Jk; milahsk; kw;Wk; xg;Gjy; ngw;w gpd;G mjw;Fupa ,lj;jpy; itf;fg;gLk;.
AT INPROCESS STAGE
During Inprocess stage all the items shall be accompany with the Production slip giving
the details of operations done and the operations tobe done
jahupg;G Kw;W ngw;w epiyapy; mjDila epiyia gw;wpa tpguq;fs; xl;lg;gLk;.
AT FINAL STAGE
After pre despatch Inspection the packing slips should be pasted to the bins giving all the
details like component name, Qty, Customer name,Colour, date etc.,
jahupj;j nghUl;fs; Ma;T nra;j gpd;G> nghUl;fs; mlq;fpa Bin - apd; Nkw;gFjpapy; nghUl;fspd; ngau;>
vz;zpf;if> thbf;ifahsu; ngau;> epwk; kw;w tpguq;fs; xl;lg;gl;bUf;Fk;.
USEAGE OF STATUS CARD
The production slip shall accompany the item if the items is accepted and can proceed for
further operations.
nghUl;fs; xg;Gjy; ngw;w gpd;G> mL;;j;j epiyf;F mDg;gg;gLfpwJ.
The Hold card shall accompany the items of their if their disposition is not decided or they
have to be reworked and they will be kept in the non conformance area.
jahupg;gpy; juf;FiwT fhuzkhf epWj;jp itf;fg;gl;l nghUl;fs; rupgLj;jNth my;yJ Nkw;nfhz;L KbT
nra;tjw;fhf cWjp nra;ag;glhj ,lj;jpw;F khw;wp itf;fg;gLk;.
The rejected card shall accompany the items, which are not acceptable for further
processing or despatch and shall be kept separately in an identified area or sent for granulation.
juf;Fiwthd nghUl;fSf;F jdp milahs ml;il xl;lg;gl;L miuf;Fk; ,lj;jpw;F mDg;gLfpwJ.

MATERIAL PRE HEATING
WORK INSTRUCTION FOR MATERIAL PRE HEATING

Scope :
Applicable to Injection moulding & Plastic Raw
material section
Responsibility:
INSTRUCTION:
1. Idendify the material tobe used
2. Take the material from the bag
3. Weigh the material and put in the trey
4. Put the oven in “OFF” condition, before opening the door
5. Set the temperature as recommended in the instruction sheet

and also time duration
6. Switch “on” the motor after closing the door’
7. Switch “on” the heater also
8. Temperature will be set as given bellow

MATERIAL PREDRYING TEMP ( DEG CENT) DURATION ( HRS)
ABS 80- 90 C
2 TO 3
NYLON 6,66 95 -110 C
2 TO 3
POM 75 - 85 C
2 TO 3
PTFE (TEFLON) 70 - 80 C
1.5 TO 2.5
PC 100 -120 C
3 TO 4
PBT 100 -120 C
2 TO 3
PMMA 90 - 100 C
2 TO 3

FILL HOSE ASSEMBLY
WORK INSTRUCTION FOR FILL HOSE ASSY (NEW FAUCET)

Scope :
Applicable to Fill hose Assy section
Responsibility:
Operators \ Trainee \ Supervisor
Description :
1. Dipping of Fill Hose in Hot bath at both ends
2. Inserting Cup & Coupler Faucet at one end of Fill hose

and L Connector M/C End on other side of Fill Hose
3. Crimping of Cup Fitted Fill Hose at Both ends
4. Pull of force checking 50 kg (With stand) (S)
5. Pressure Checking 10 Bar (With stand) (S)
6. 100% Leak Testing
7. Cleaning of Fill hose for water after leak testing
8. Assembly of Adaptor Faucet Sub assy with

Coupler Faucet (fitted at one end of the Hose)
9. Final Inspecion
10. Packing and Despatch

DOC NO: SMG \ P \ WI \ 02
Shree
Mother
WORK INSTRUCTION FOR REV NO : 01
DATE : 10.03.07
Group
FILL HOSE ASSEMBLY PAGE : 1 OF 2
WORK INSTRUCTION FOR FILL HOSE ASSY (NEW FAUCET)

Scope :
Applicable to Fill hose Assy section
Responsibility:
Operators \ Trainee \ Supervisor
Description :
1. Dipping of Fill Hose in Hot bath at both ends
2. Inserting Cup & Coupler Faucet at one end of Fill hose

and L Connector M/C End on other side of Fill Hose
3. Crimping of Cup Fitted Fill Hose at Both ends
4. Pull of force checking 50 kg (With stand) (S)
5. Pressure Checking 10 Bar (With stand) (S)
6. 100% Leak Testing
7. Cleaning of Fill hose for water after leak testing
8. Assembly of Adaptor Faucet Sub assy with

Coupler Faucet (fitted at one end of the Hose)
9. Final Inspecion
10. Packing and Despatch

DOC NO: SMG \ P \ WI \ 02
Shree WORK INSTRUCTION FOR REV NO : 01
Mother DATE : 10.03.07
Group ADAPTOR FAUCET SUB ASSY PAGE : 1 OF 2
WORK INSTRUCTION CHANDINI SUB ASSY

Scope :
Applicable to Fill Hose assy section
Responsibility:
Description :
1.

MACHINE STOPPAGE
Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE

Scope :
Responsibility:
Description :
1. Close the Hopper


MACHINE STOPPAGE
nk\pid epWj;Jtjw;fhd nray;Kiw tpsf;fk;.
Scope :
Responsibility:
Description :
1. Close the Hopper

Hopper - I %lTk;.

nkl;bupay; midj;Jk; fhypahFk; tiu cw;gj;jpia njhluTk;.

M/c - d; ,d;n[f;\d; Adpl;il ntspNa vLf;fTk;.

fhg;gupypUe;J nkl;bupaiy ,wf;fTk;.

fhg;giu mKj;jfhw;W my;yJ Jilg;ghd; cjtpAld; Rj;jk; nra;aTk;.

fhg;gupYs;s nkl;bupaiy rpwpa mstpyhd Purging - fhf vLf;fTk;.

PA, PC, POM & PBT kw;Wk; ,ju Engeering MaterialcgNahfg;gLj;jpapUe;jhy; PP
my;yJ PS nkl;bupaiy cgNahfpj;J Nkw;$upa nkl;bupay; vJTk; Nguypy;
,y;yhjthW gu;[pq; nra;a Ntz;Lk;.

Nkhy;by; ,izf;fg;lLs;s Water Line - fis fow;wNtz;Lk;.

Nkhy;il Nkhy;L ,wf;Ftjw;fhd nray; Kiw tpsf;fj;jpy; Fwpg;gpl;Ls;s gb ,wf;fTk;.

MACHINE STOPPAGE
Scope :
Responsibility:
Description :
1. Close the Hopper


Work Instruction For Inspection of Raw Material

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Work Instruction For Inspection of Raw Material

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WORK INSTRUCTION FOR

INSPECTION OF RAW MATERIAL

WORK INSTRUCTION FOR INSPECTION OF RAW MATERIAL

2. Take the sample size as 5 bags for lot on a randam basis

3. For all raw materials check the material Name ( if

4. Check whether the items are free from physical damages

5. For raw materials which have specific values ( mentioned

6. Record the status of inspection in the GRN

7. If any rejection (Product NC) is found during this inward it

PREPARED BY: APPROVED BY:

Raw Material Receipt

1. Quantity as per the Invoice \ D.C

PREPARED BY: APPROVED BY:

WORK INSTRUCTION FOR MOULD LOADING

2. Select Ejector rod & fix to the related Holes

3. Confirm machine platen is sufficiently open and hydraulic

5. Locate the mould in the fixed platen of the machine guiding

6. All operations should be done in “Mould set up ” mode.

8. Ensure the mould position and level is correct by touching

PREPARED BY: APPROVED BY:

WORK INSTRUCTION FOR MOULD LOADING

9. After confirming the mould setup, Actuate the locking

15. Provide normal \ Chiller \ MTC as applicable

PREPARED BY: APPROVED BY:

Applicable to Injection moulding section

Operators \ Trainee \ Supervisor \ Engineer

2. Remove water line and clean the water channels with

3. Ensure that hydraulic ejector (M/C’s) is in backward

4. Using the safety mode, close the mould slowely

5. Fix the lifting bar \ locking plate to the mould

6. Suspend the mould with crane by menas of eyebolt & chain

7. Remove all the clamps from the platens.

8. Open the platen slowely till is required to lift the mould

9. Place the mould in its position

10. Clean the machine area

PREPARED BY: APPROVED BY:

Applicable to Injection moulding section

Operators \ Trainee \ Supervisor \ Engineer

1. Empty the present material from the hopper

2. clean the mesh , magnet and hopper inside

3. Ensure that no foreign material or colour granules present

5. Hopper cleaning should be carried out while processing

PREPARED BY: APPROVED BY:

FOR THE SAME MATERIAL WITH DIFFERENT COLOUR

1. Purge all the material in the barrel in small size

2. Load the required material to the feed throat of the barrel

3.Purging tobe done till the required colour is achived

FOR USING DIFFERENT MATERIAL

1. Purge all the material in the barrel in small size

2. Then use natural colour PP granuales to purge till the

3. Set the required temperature for the material tobe

4. Load the required material into the hopper

5. Wait till the set temperature is reached

6. Purge the material till the required colour is achieved

PREPARED BY: APPROVED BY:

Applicable to Injection moulding section

Operators \ Trainee \ Supervisor \ Engineer

2. Set the temperature of Barrel to the melting temperature of