Multi Effect Evaporators

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WELCOME TO

KNOWLEDGE SHARING SESSION -4

UPDATES ON LATEST TECHNOLOGIES IN


MARKET
28th June,2020
Tajuddin Shaik
WHAT IS EVAPORATION
• Evaporation is a unit operation where liquid is
converted into vapour
• For us in water industry, it is unit process
where water is recovered by evaporating in
multiple stage and condensing it for reuse
WHAT IS CALANDRIA
• Calandria is heat exchanger where liquid is
heated up with external heat source
WHAT IS FLASH VESSELS
• A flash vessels is a vessel where is pressure
maintained below atmospheric pressure to
help the liquid vaporize due to reduction in
pressure
• The reduced pressure leads to lower saturation
temperature hence water evaporates
• Only partial evaporation happens as latent heat
for vaporization is drawn from liquid
TYPICAL CALANDRIA
TYPES OF EVAPORATORS
• This is based on liquid flows in calandria
• Falling Film Evaporation
• Raising Film Evaporation
• Forced Circulation Evaporation
FALLING FILM EVAPORATION
WHERE IS IT APPLIED
• In case of viscous liquids
• Highly corrosive liquids
• When temperature control is critical for
product recovery
• Advantages
• Low Power and Low holding volume
RISING FILM EVAPORATOR
WHERE IS IT APPLIED
• Pure or non crystal forming liquids
• Foamy Liquids
• Liquids containing fine suspended particles
• Advantages
• High tube velocity reduce fouling
• High concentration at low temperature
FORCED CIRCULATION EVAPORATION
WHERE IS IT APPLIED
• Crystal Forming Liquids
• Very viscous liquids
• Scaling liquids tending produce scale
• Advantages
• Velocity mechanically produced and controlled
• High Tube Velocity
• High rate of heat transfer & rapid evaopration
• Tubes are easily cleanable
• Operates with extremely low temperature diff
• Large heating surfaces
HOW DOES MULTI EFFECT EVAPORATION
WORK
UTILITY REQUIREMENTS
• Feed Water till feed tank
• Steam inlet up to battery limit
• Compressed Air for operation of auto valves
• Cooling water
• Raw water for cooling water make up
• Raw water for CIP
COMPONENTS -CALANDRIA
• Calandria : Used for heating water to required
temperature
• Points to Notice
• Heating Surface Area
• MOC of shell
• MOC of tubes
• Type of heat exchanger plate/shell & tube
FLASH VESSELS
• Flash Vessel : To vaporize water
• Points to Notice
• MOC of Shell
• Instrumentation like Vacuum Gauge, liquid
level
RECIRCULATION PUMPS
• Recirculation Pumps : For recirculation liquid in calandria
• Should be only propeller type as head required is too low
• No stand by can be offered only store stand by will be
provided
• Points to Notice
• MOC of Pump
• Make of Pump
• Type of Seal only double mechanical seal is
recommended
PROPELLER PUMP
VACUUM PUMPS
• Vacuum Pumps : To maintain vacuum across
flash vessels to reduce flashing or vaporization
temp
• Points
• No of pumps
• Make of pumps
SEAL COOLING SYSTEM
• Purpose is to cool the mechanical seals of the
recirculation pumps
• Consists of a pump, small tank and plate heat
exchanger
• Cooled water is re circulated to recirculation
pumps
• Heat Exchanger needs water from cooling
tower to reduce temperature
Seal Water Cooling System

Collection
Tank Plate Type
Seal of Heat
Pump
Pump Exchanger

Cooling
Tower
COOLING TOWER
• To provide cooling water for condensor, seal
water cooling system
• Points To Notice
• No of Pumps
• Inlet and Outlet Temp
FEED TANK & FEED PUMP
• To pump fixed quantity of feed to system
• Same can be used as CIP Tank and Pump
• Points To Notice
• Volume of feed tank
• No of pumps
• MOC of Pumps and Feed Tank
CONCENTRATE TANK AND CONCENTRATE
PUMP
• To pump fixed quantity concentrate into
crystallizer
• Points To Notice
• Volume of feed tank
• No of pumps
• MOC of Pumps and Feed Tank
TYPE OF STEAM REUTILIZATION
• TVR Thermal Vapour Recompression
• MVR Mechanical Vapour Recompression
TVR
ADVANTAGES OF TVR
• Low capital cost
• No moving parts
• Minimal maintenance
• Suitable for hazardous area
• Simple to operate and install
MVR
ALTERNATE VIEW
ADVANTAGE OF MVR
• Almost no steam operation. Steam is required
only start up once started very low amount of
steam is required
• No Cooling Water Requirement
DISADVANTAGES OF MVR
• Turn down of MVR is only 35 % due to
constraints on compressor operation
• Operation of compressor
• Only one reliable vendor i.e Howdon
• High rpm compressor needs huge
maintenance
SALT SEPARATOR
• ATFD
• Pusher Centrifuge
AGITATED THIN FILM DRYER
ATFD INSTALATION
PUSHER CENTRIFUGE
PUSHER CENTRIFUGE
COMPETITION

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