Assignment 1: Adji Candra Kurniawan Harummi Sekar Amarilis

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Assignment 1

Adji Candra Kurniawan


Harummi Sekar Amarilis
Example of Supply Chain
Zara: Apparel manufacturing and retail
• Zara is a certain of fashion stores owned by Inditex, Spain’s largest apparel
manufacturing and retailer. In 2012, Inditex reported sales of about 16 billion euros
from more than 6.000 retail outlets in about 86 countries. In an industry in which
demand is fickle, Zara has grown rapidly with strategy to highly responsive to
changing trends with affordable prices. Whereas design-to-sales cycle time in apparel
industry have traditionally averaged more than six months, Zara has achieved cycle
time of four to six weeks. This speed allows Zara to introduce new design every week
and to change 75 percent of its merchandise display every three or four weeks. Thus,
Zara’s products on display match customer preferences much more closely than those
of the competition. The result is that Zara sells most of its products at full price and
has about half the markdown in its store compared with the competition.
Cont.
• Zara manufactures its apparel using a combination of flexible and quick sources in
Europe (mostly Portugal and Spain) and low-cost in Asia. This contrast with most
apparel manufactures, who have moved most of their manufacturing to Asia. About
40 percent of the manufacturing capacity is owned by Inditex, with the rest
outsourced. Products with highly uncertain demand are sourced out Europe,
whereas product that are more predictable are sourced from its Asian location.
More than 40 percent finished good purchases and most of its in-house production
occur after the sales season starts. This compares with less than 20 percent
production after start of a sales season for typical retailer. This responsiveness,
along with the postponement of decision until trends known, allow Zara to
reducing inventory and forecast error. Zara has also invested heavily in information
technology to ensure that the latest sales data are available to derive replenishment
and production decision
Cont.
• In 2012, Inditex distributed to stores all over the world from eight
distribution-centers located in Spain. The group claimed an average
delivery time of 24 to 36 hours for European stores and up to a
maximum of 48 hours for stores in America and Asia from the time the
order received in the distribution center (DC) to the time it was
delivered to the stores. Shipments from the DCs to stores were made
several times a week. This allowed store inventory to closely math
customer demand.
Cont.
The following questions raise supply chain issues that are central to Zara’s strategy and
success:
• What advantage does Zara gain against competitor by having a very responsive strategy?
• Why has Inditex chosen to have both in-house manufacturing and outsourced
manufacturing? Why Inditex maintained manufacturing in Europe even though
manufacturing in Asia is more cheaper?
• Why does Zara source product with uncertain demand from local manufacturers and
product with predictable demand from Asia?
• What advantage does Zara gain from replenishing its stores multiple times a week
compared with a less frequent schedule?
• Do you think Zara’s responsive replenishment infrastructure is better suited for online
sales or retail sales?
Petunjuk
• Tugas dilaksanakan secara berkelompok, dikumpulkan dalam bentuk
PPT
• Jangan lupa sertakan nama dan NIM pada slide awal
• Deadline pengumpulan 29-09-2021, Pukul 16.00
• Pengumpulan cukup dilakukan 1 orang per kelompok

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