Zara is a fashion retailer owned by Inditex, the largest apparel company in Spain. Zara uses a highly responsive supply chain strategy to introduce new designs weekly and change store displays every 3-4 weeks based on customer preferences. This allows Zara to sell most products at full price and have half the markdowns of competitors. Zara manufactures in Europe and Asia, with 40% production in-house and the rest outsourced. More than 40% of finished goods and most in-house production occur after the sales season starts. Zara's strategy allows it to reduce inventory and forecast errors through frequent replenishment of stores multiple times a week.
Zara is a fashion retailer owned by Inditex, the largest apparel company in Spain. Zara uses a highly responsive supply chain strategy to introduce new designs weekly and change store displays every 3-4 weeks based on customer preferences. This allows Zara to sell most products at full price and have half the markdowns of competitors. Zara manufactures in Europe and Asia, with 40% production in-house and the rest outsourced. More than 40% of finished goods and most in-house production occur after the sales season starts. Zara's strategy allows it to reduce inventory and forecast errors through frequent replenishment of stores multiple times a week.
Zara is a fashion retailer owned by Inditex, the largest apparel company in Spain. Zara uses a highly responsive supply chain strategy to introduce new designs weekly and change store displays every 3-4 weeks based on customer preferences. This allows Zara to sell most products at full price and have half the markdowns of competitors. Zara manufactures in Europe and Asia, with 40% production in-house and the rest outsourced. More than 40% of finished goods and most in-house production occur after the sales season starts. Zara's strategy allows it to reduce inventory and forecast errors through frequent replenishment of stores multiple times a week.
Zara is a fashion retailer owned by Inditex, the largest apparel company in Spain. Zara uses a highly responsive supply chain strategy to introduce new designs weekly and change store displays every 3-4 weeks based on customer preferences. This allows Zara to sell most products at full price and have half the markdowns of competitors. Zara manufactures in Europe and Asia, with 40% production in-house and the rest outsourced. More than 40% of finished goods and most in-house production occur after the sales season starts. Zara's strategy allows it to reduce inventory and forecast errors through frequent replenishment of stores multiple times a week.
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Assignment 1
Adji Candra Kurniawan
Harummi Sekar Amarilis Example of Supply Chain Zara: Apparel manufacturing and retail • Zara is a certain of fashion stores owned by Inditex, Spain’s largest apparel manufacturing and retailer. In 2012, Inditex reported sales of about 16 billion euros from more than 6.000 retail outlets in about 86 countries. In an industry in which demand is fickle, Zara has grown rapidly with strategy to highly responsive to changing trends with affordable prices. Whereas design-to-sales cycle time in apparel industry have traditionally averaged more than six months, Zara has achieved cycle time of four to six weeks. This speed allows Zara to introduce new design every week and to change 75 percent of its merchandise display every three or four weeks. Thus, Zara’s products on display match customer preferences much more closely than those of the competition. The result is that Zara sells most of its products at full price and has about half the markdown in its store compared with the competition. Cont. • Zara manufactures its apparel using a combination of flexible and quick sources in Europe (mostly Portugal and Spain) and low-cost in Asia. This contrast with most apparel manufactures, who have moved most of their manufacturing to Asia. About 40 percent of the manufacturing capacity is owned by Inditex, with the rest outsourced. Products with highly uncertain demand are sourced out Europe, whereas product that are more predictable are sourced from its Asian location. More than 40 percent finished good purchases and most of its in-house production occur after the sales season starts. This compares with less than 20 percent production after start of a sales season for typical retailer. This responsiveness, along with the postponement of decision until trends known, allow Zara to reducing inventory and forecast error. Zara has also invested heavily in information technology to ensure that the latest sales data are available to derive replenishment and production decision Cont. • In 2012, Inditex distributed to stores all over the world from eight distribution-centers located in Spain. The group claimed an average delivery time of 24 to 36 hours for European stores and up to a maximum of 48 hours for stores in America and Asia from the time the order received in the distribution center (DC) to the time it was delivered to the stores. Shipments from the DCs to stores were made several times a week. This allowed store inventory to closely math customer demand. Cont. The following questions raise supply chain issues that are central to Zara’s strategy and success: • What advantage does Zara gain against competitor by having a very responsive strategy? • Why has Inditex chosen to have both in-house manufacturing and outsourced manufacturing? Why Inditex maintained manufacturing in Europe even though manufacturing in Asia is more cheaper? • Why does Zara source product with uncertain demand from local manufacturers and product with predictable demand from Asia? • What advantage does Zara gain from replenishing its stores multiple times a week compared with a less frequent schedule? • Do you think Zara’s responsive replenishment infrastructure is better suited for online sales or retail sales? Petunjuk • Tugas dilaksanakan secara berkelompok, dikumpulkan dalam bentuk PPT • Jangan lupa sertakan nama dan NIM pada slide awal • Deadline pengumpulan 29-09-2021, Pukul 16.00 • Pengumpulan cukup dilakukan 1 orang per kelompok