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    4D56 Service Points

    Uploaded by

    Jancel Castro
    The document provides service point information for checking and maintaining various components of a 4D56 engine. It includes steps for checking the power steering belt tension, A/C belt tension, valve clearance, idle speed, compression pressure, timing belt installation, torque specifications for various bolts, glow plug inspection, connecting rod cap bolt installation, oil pump alignment, cylinder head gasket and piston selection, crankshaft bearing selection, rocker arm installation, timing chain installation, and locations of sensors for the CAN system, RV meter, alternator, rail pressure, and ABS.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    4D56 Service Points

    Uploaded by

    Jancel Castro
    664 views28 pages
    The document provides service point information for checking and maintaining various components of a 4D56 engine. It includes steps for checking the power steering belt tension, A/C belt tension, valve clearance, idle speed, compression pressure, timing belt installation, torque specifications for various bolts, glow plug inspection, connecting rod cap bolt installation, oil pump alignment, cylinder head gasket and piston selection, crankshaft bearing selection, rocker arm installation, timing chain installation, and locations of sensors for the CAN system, RV meter, alternator, rail pressure, and ABS.

    Original Description:

    Exploded manual of 4d56 service points and how to repair

    Original Title

    4D56 service points

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    © © All Rights Reserved

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    The document provides service point information for checking and maintaining various components of a 4D56 engine. It includes steps for checking the power steering belt tension, A/C belt tension, valve clearance, idle speed, compression pressure, timing belt installation, torque specifications for various bolts, glow plug inspection, connecting rod cap bolt installation, oil pump alignment, cylinder head gasket and piston selection, crankshaft bearing selection, rocker arm installation, timing chain installation, and locations of sensors for the CAN system, RV meter, alternator, rail pressure, and ABS.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    664 views28 pages

    4D56 Service Points

    Uploaded by

    Jancel Castro
    The document provides service point information for checking and maintaining various components of a 4D56 engine. It includes steps for checking the power steering belt tension, A/C belt tension, valve clearance, idle speed, compression pressure, timing belt installation, torque specifications for various bolts, glow plug inspection, connecting rod cap bolt installation, oil pump alignment, cylinder head gasket and piston selection, crankshaft bearing selection, rocker arm installation, timing chain installation, and locations of sensors for the CAN system, RV meter, alternator, rail pressure, and ABS.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 28

    4D56 service points

    Power steering belt tension check

    Make sure that the indicator mark is within the


    area marked with A in the illustration.
    If the mark is out of the area, replace the
    power steering belt.

    A/C belt tension check

    Item When checked When adjusted When replaced


    Vibration frequency Hz 222.5 - 251.0 222.5 - 251.0 259.8 - 300.0
    Tension N 363 - 462 363 - 462 495 - 660
    Deflection mm 6.8 - 8.0 6.8 - 8.0 5.1 - 6.4
    (Reference)
    Valve clearance check

    Standard value (cold engine)


    Intake valve: 0.09 mm
    Exhaust valve: 0.14 mm

    Idle speed
    750 ± 50 r/min
    Compression pressure

    Standard value (at engine speed of 250 r/min): 2,500 kPa

    Limit (at engine speed of 250 r/min): Minimum 1,750 kPa

    Measure the compression pressure for all the cylinders, and check that the pressure
    differences of the cylinders are below the limit.
    Limit: max 300 kPa
    Timing belt

    Caution: Never turn the crankshaft anti-


    clockwise
    4D56 Torque specifications

    No Bolt and nut Torque Nm


    .
    1 Crankshaft bolt 265=> 0=> 275
    2 Rocker cover bolt 3.0+/-1.0=>10+/-2
    3 Injector holder bolt 10+/-1.0=> 120deg to 125deg.
    4 Cylinder head bolt 78+/-2 => 0=> 29+/-2=>90deg.=>90deg.
    5 Connecting rod cap nut 27+/=2=> 45deg.=> 0=>27+/=2=>90deg. to 94deg.
    6 Crankshaft bearing cap bolt 40+/-2=> 35deg. to 39deg.
    No Bolt and nut Torque Nm
    .
    1 Crankshaft bolt 265=> 0=> 275
    No Bolt and nut Torque Nm
    .
    3 Injector holder bolt 10+/-1.0=> 120deg to 125deg.
    Caution
    Provide one punch mark on the head of the cylinder head bolt each time the bolt is tightened.
    Replace the bolt that already has five punch marks (the evidence of having been tightened
    five times).

    No Bolt and nut Torque Nm


    .
    4 Cylinder head bolt 78+/-2 => 0 => 29+/-2 => 90deg.=> 90deg.
    Glow plug

    4D56

    4M41
    Connecting rod cap bolt

    The connecting rod cap bolts and nuts are


    tightened using the torque-to-yield method.
    For this reason, each bolt to be reused must
    be checked for elongation before installation.

    Whether or not the bolt has been elongated


    can be determined by running a nut with
    fingers through all the threads of the bolt.

    If the nut does not turn smoothly over all the


    threads, the bolt has been elongated and
    must be replaced.
    IN Cam Sub gear installation (4D56) 1/2
    1) Set C spring 4) Cam shaft Installation

    2) Install sub gear 3) Install lock bolt


    IN Cam Sub gear installation (4D56) 2/2
    Oil pump alignment mark

    Balancer shaft drive gear alignment mark


    Cylinder head gasket selection
    Piston selection

    OS:0.5,1.0mm
    Crankshaft bearing selection(1/2) 4D56 DOHC Cylinder block bearing bore size
    Crankshaft bearing selection(2/2)
    4D56 SOHC

    Rocker arm installation


    4M41

    4D5: reused up to 5 times


    4M41 timing chain
    CAN
    RV meter
    Alternator
    Rail pressure sensor AFS
    ABS

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