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    Sujal Raijade
    This document provides a step-by-step procedure for dismantling a multi-cylinder internal combustion (I.C.) engine. It lists the components that need to be removed in the following order: guards and covers, cylinder head, fuel system, crankcase cover, camshaft and pushrods, pistons and connecting rods, and finally the flywheel and crankshaft. For each step, it identifies the specific tools needed to remove each component.

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    Per MP

    Uploaded by

    Sujal Raijade
    64 views9 pages
    This document provides a step-by-step procedure for dismantling a multi-cylinder internal combustion (I.C.) engine. It lists the components that need to be removed in the following order: guards and covers, cylinder head, fuel system, crankcase cover, camshaft and pushrods, pistons and connecting rods, and finally the flywheel and crankshaft. For each step, it identifies the specific tools needed to remove each component.

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    This document provides a step-by-step procedure for dismantling a multi-cylinder internal combustion (I.C.) engine. It lists the components that need to be removed in the following order: guards and covers, cylinder head, fuel system, crankcase cover, camshaft and pushrods, pistons and connecting rods, and finally the flywheel and crankshaft. For each step, it identifies the specific tools needed to remove each component.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    64 views9 pages

    Per MP

    Uploaded by

    Sujal Raijade
    This document provides a step-by-step procedure for dismantling a multi-cylinder internal combustion (I.C.) engine. It lists the components that need to be removed in the following order: guards and covers, cylinder head, fuel system, crankcase cover, camshaft and pushrods, pistons and connecting rods, and finally the flywheel and crankshaft. For each step, it identifies the specific tools needed to remove each component.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 9

    PREPARE A STEP-BY-STEP PROCEDURE FOR

    DISMANTLING AND ASSEMBLY OF MULTI


    CYLINDER I.C. ENGINE. TABULATE
    DIFFERENT TOOLS USED IN DISMANTLING
    OF I.C. ENGINES AGAINST COMPONENTS
    FOR WHICH THESE TOOLS ARE USED.
    PRESENTED BY :- 1) SUJAL RAIJADE
    2) ROSHAN MEVADA
    3) VEDANT CHAUDHARI
    4) MIHIR MEHTA
    DISMANTLING OF I.C. ENGINE
     Guarding and Cover Removal
    • Remove the Flywheel Shroud (or Blower Housing).
    • Remove Cylinder Shroud (or Cooling Fin Cover).
    • Remove the small Side Shroud next to the flywheel.
    DISMANTLING OF I.C. ENGINE
     Cylinder Head Removal
    • Remove the Spark Plug, use the 13/16" spark plug socket and
    ratchet.
    • Remove the Cylinder Head, it is attached by seven 3/8" bolts.
    • Examine the cylinder head and take notice of the distinctive shape on the inside on the
    head.
    • With the Cylinder Head removed the piston and valves can be clearly seen.
    DISMANTLING OF I.C. ENGINE
     Fuel System Removal
    • Remove the two 3/8" muffler bolts, use the 3/8“
    open end wrench.
    • Unbolt the two Intake Manifold bolts using the 3/8“
    open-end wrench.
    • Remove the 3/8" mounting bolt for the fuel system located at the base of the engine.
    DISMANTLING OF I.C. ENGINE
     Crankcase Cover Removal

    • Remove the seven Crankcase Cover 3/8" bolts using


    the 3/8" socket and ratchet.
    • Once all of the bolts have been removed slide the Crankcase
    Cover off the Cylinder Block.
    • Once the Crankcase Cover has been removed the Crankshaft, Camshaft, Connecting Rod,
    and Push Rods can be clearly seen.
    DISMANTLING OF I.C. ENGINE
     Camshaft and Pushrod Removal
    • Rotate the flywheel until the Exhaust Valve is in the fully
    raised position. Then place a holder (i.e. popsicle stick)
    to keep the valve raised.
    • Remove the Camshaft by sliding it out.
    • Remove the Crankshaft Gear by sliding it off.
    DISMANTLING OF I.C. ENGINE
     Piston and Connecting Rod Removal
    • Rotate the Flywheel until the two 1/4" bolts on the big
    end of the Connecting Rod are accessible.
    • Remove the Piston from the Cylinder Block by pushing
    it upwards and out using the Connecting Rod.
    DISMANTLING OF I.C. ENGINE
     Flywheel and Crankshaft Removal
    • Remove the Flywheel start clutch using the large pipe pliers.
    Once loosened the retainer may be unscrewed in a counter
    clockwise direction.
    • Then use the rubber mallet if necessary to penalty tap the end of the Crankshaft on the
    same end as the Flywheel so that the Flywheel slides off the Crankshaft.

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