Is 13095

IS 13095
IS 14846
WATER & EFFLUENT TREATMENT IC – WSD EDRC

Sensitivity: LNT Construction Internal Use
1
A PRESENTATION ON
IS 13095:1991 (Reaffirmed 2013)
Butterfly Valves for General Purposes

IS 13095 2
CONTENTS
• INTRODUCTION
• BASIC PARTS OF VALVE
• TYPES OF BUTTERFLY VALVE
• PRINCIPLE OF OPERTION
• MATERIAL SELECTION
• NOMINAL SIZES AND PRESSURE
• FACE TO FACE DIMENSIONS
• MAINTENANCE
• TESTING
• INSPECTION AND WITNESSING
• PREPARATION FOR DESPATCH

IS 13095 3
INTRODUCTION
• Butterfly valves are rotary motion valve that is used
to stop, regulate, and start fluid flow.
• used for control of liquid, gas or particulate, viscous fluids
with a simple, storable and compact structure.
• Its opening and closing member is a disc-shaped butterfly
plate that rotates around its own axis in the valve body.
• When the valve is opened, the disc rotates (1/4 turn) to
allow the fluid to pass almost indefinitely.
Fig. Double flanged wafer

Butterfly valve

IS 13095 4
INTRODUCTION
• The Butterfly valve is normally less than 90° from full opening to full
closing.
• Thus Butterfly valves are also classified as “quarter-turn” valves.
• well-suited for the handling of large flows of liquids or gases at relatively
low pressures and for handling of slurries or liquids with large amount of
suspended solids.
• For large sizes butterfly valves offer savings in weight ,space and cost over
other types of valves.
• Due to minimal number of moving parts, they have low maintenance.

IS 13095 5
BASIC PARTS OF VALVE
The butterfly valve consists of only four
main components:
1) Body
2) Disk
3) Stem
4) Seat
5) Actuator
Fig. Basic parts of valve

IS 13095 6
BODY
• It is also called as the shell, the framework that holds
everything together.
• They generally have bodies that fit between two pipe
flanges.
• The most common body designs are lug and wafer.
• The lug body has protruding lugs that provide bolt
holes matching those in the pipe flange.
• A wafer body does not have protruding lugs.
Fig. Lugged body & Wafer body

IS 13095 7
STEM
• Is one-piece shaft or a two-piece (split-
stem) design attached with the disc.
• The stem in most resilient seated designs is
protected from the media..
• The disc and shaft is designed such to
withstand the maximum pressure
differential across the valve.
• Any means of attachment between the
shaft and the disc shall be such as to
preclude components becoming loose in
service. Fig. Basic parts of valve

IS 13095 8
DISC
• The flow closure member of a butterfly valve is the
disc.
• Many variations of the disc design have evolved
relative to the orientation of the disk and stem in an
attempt to improve flow, sealing and/or operating
torque.
• The disc is the equivalent of a plug in a plug valve,
gate in a gate valve or a ball in a ball valve.
• It provides the capability for allowing and stopping
fluid flow.
• The disc is a pressure-retaining part.
Fig. Disc
• Typically forged to provide good wear
characteristics.
IS 13095 9
SEAT
• Resilient-seat butterfly valve forms an

interference fit between the disc edge and
the seat.
• The seat may be bonded to the body or it
may be pressed or locked in.
• The material of the seat can be made from
many different elastomers or polymers.
• Metal seats are also offered in high-
performance butterfly valves.
Fig. Seat

IS 13095 10
ACTUATOR
• Actuator basically operates the stem and disc
assembly.
• Valves shall be capable of being operated at a
differential pressure across the disc.
• Lever, worm gear travelling nut type or any other
suitable type of operator can be used.
• Actuator/Operator is of different types based on
manually operated and automatically operated.
Fig. Hand wheel operator

IS 13095 11
MANUAL OPERATOR
• Closed by turning hand wheel or lever in a clockwise
direction when facing the hand wheel or lever.
• The design of lever when fitted is such that the lever
may only be assembled to the valve so that it is
parallel to the direction of flow when the valve is
open.
• All gear travelling nut operators is provided with
suitable stops to prevent movement of the shaft
beyond the limit corresponding to the fully closed
position of the disc.
Fig. Hand wheel operator

IS 13095 12
MANUAL OPERATOR
• All gear/travelling nut operators shall be packed
with grease for life time operation.
• The operator shall be provided with arrangement
to indicate the disc position.
Fig. Lever Operator

IS 13095 13
ELECTRIC OPERATOR
• Electric-operated butterfly valves needs electricity

to operate.
• One of the most reliable solutions for large plants
and applications.
• Electric motor drives are equipped with limit
switches and torque switches.
• Gears which are in direct association with electric
motor drive is totally enclosed and operated in
the presence of lubricant.
• Electric operator is always provided with an
auxiliary hand wheel for manual operation. Fig. Electric Operator

IS 13095 14
HYDRAULIC OPERATOR
• Hydraulic actuators work by sensing the fluid

pressure to initiate valve movement.
• These types of valves are used for applications
that receive huge amounts of force.
• Fluid pressure acts on a piston cylinder to convert
it into linear motion.
• This piston is connected to an actuator that
converts linear motion to rotary movement.
• Its torque initiates the movement of the butterfly Fig. Hydraulic Operator
valve stem.

IS 13095 15
PNEUMATIC OPERATOR
• Pneumatic actuators are powered by air or gas.

• A certain pressure range is set in the cylinder.
• When the system detects that its about to
exceed the air pressure, a diaphragm modulates
the opening and closing amount of the butterfly
valve.
Fig. Pneumatic Operator

IS 13095 16
PRINCIPLE OF OPERATION
Fig. Valve opening and

closing Mechanism
Video

IS 13095 17
TYPES OF BUTTERFLY VALVE
Based on the type of ends of the body butterfly valves are
available in following types:
1) Wafer Type Ends
2) Lug Type Ends
3) Both Flanged Ends Actuator
4) Butt Welded Types Ends

IS 13095 18
WAFER BUTTERFLY VALVE
• The wafer body is placed between pipe flanges,
and the flange bolts surround the valve body.
• The pipe flanges are connected through long
bolts that cross the entire valve body.
• The sealing between the valve and pipe flanges is
accomplished by using a tightly fitted seal, such
as an O-ring, gasket, precision machined.
Fig.
IS 13095 19
WAFER BUTTERFLY VALVE
This type of connection is designed for:
• sealing against bi-directional differential pressures
• to prevent backward flow in systems designed for
universal flow.
Fig.
IS 13095 20
LUGGED BUTTERFLY VALVE
• The lug-style butterfly valve has threaded lugs
outside the valve body.
• Two sets of bolts connect pipe flanges to each
side of the bolt inserts without nuts.
• The lug-style butterfly valves, carry the weight
of the piping through the valve body.
Fig.

IS 13095 21
FLANGED BUTTERFLY VALVE
• The Double Flange Butterfly Valve have flanged end
on both sides of valve.
• The valve is connected to piping flanges through
bolts.
• The double flange butterfly valve body configuration
ensures precise installation in piping.
Fig.
IS 13095 22
BUTT WELDED BUTTERFLY VALVE
• This types of ends are used in high-pressure
services and it directly welded to the pipe.
Fig.
IS 13095 23
MATERIAL SELECTION
• IS 13095 is based on materials specified in Table 1.
• Unless otherwise agreed, the materials shall be of a grade equivalent to
those given in Table 1 or superior.
• Other material may be used as per agreement between the manufacturer
and the purchaser.

IS 13095 24
MATERIAL SELECTION

IS 13095 25
MATERIAL SELECTION

IS 13095 26
NOMINAL SIZES AND PRESSURES
• The range of nominal valve size ( DN ) in mm are be as follows:
40, 50, 65, 80, 100, 125, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700,
800, 900, 1000, 1200, 1400, 1600, 1800 and 2000.
• Valves shall be designated by nominal pressure ( PN ) defined as the
maximum permissible working pressure ( MPa ) at 20°C temperature as
follows:
PN 0.25, PN 0.6, PN 1.0, PN 2.5 and PN 4.0

• The class designations for valves specified by nominal pipe sizes shall be
class 125, class 150 and class 300.

IS 13095 27
PRESSURE/TEMPERATURE RATINGS
• Maximum permissible gauge working pressure and operating

temperatures shall be in accordance with IS 6418 : 1971 and IS 13159
(Part 1) :1991
• However, all valves shall be suitable for continuous use at their PN

designation within the temperature range of - 1O°C to 65°C.

IS 13095 28
FACE TO FACE DIMENSIONS
• Face to face dimensions of double Flanged and wafer types of valve shall be as per
Table.
• Face to face dimensions given in Table are exclusive of the sealing gaskets at both
ends.
• The manufacturer shall ensure that adequate space will be available between valve
flanges for bolting when flanged valve with short body face to face or wafer long face
to face are manufactured.
• Tolerance on face to face dimensions in Table shall be as follows:

IS 13095 29
FACE TO FACE DIMENSIONS

IS 13095 30
MAINTENANCE OF BUTTERFLY VALVE
• To take precaution against rusting and grease the butterfly valves should
be maintained well.
• At the top of the valve, there is grease fitting
• At the gearbox, you can apply lithium based grease for its maintenance.
• clean all the parts of the valve easily by using any silicon-based
product/lubricant.
• Try rotating or cycling the butter valve once a month if it’s not used
regularly.
• Visually inspect the valve and around the valve for any signs of leakage.

IS 13095 31
TESTING OF BUTTERFLY VALVE
Performance testing of the butterfly valve can be done to test the
performance of body, seat and disc strength.
BODY TEST
• The valve is subjected to the full pressure in all directions induced by the
test pressure wafer valves.
• The valve disc shall be in slightly open position
• Pressure equivalent to 1.5 times the maximum permissible working
pressure shall be applied with water.
• The duration of this test shall be as in Table 2

IS 13095 32
SEAT TEST
• The valve shall be shop tested for leaks in closed position.
• The test is conducted with the body flanges in a horizontal position.
• Pressure is applied to the upstream end of the valve, the downstream
being open to atmosphere.
• The duration of test shall be as per Table 2.
• There is no indication of leakage past the valve disc during test and valves
shall be drop tight.
• The seat test pressure applied on upstream side is equivalent to 1.1 times
the maximum permissible working pressure at 20°C and is applied with
water.

IS 13095 33
DISC STRENGTH TEST
• The test shall be conducted with the body flanges in horizontal position.
• The test pressure is 1.5 times the maximum permissible pressure at
20°C.
• With disc in closed position, hydro test pressure is applied to the lower
face of the disc for duration as per Table 2.
• There will be no damage to the valve disc nor any part of valve or
disc shall be permanently deformed by the test.
• The purpose of this test is to provide evidence of the adequacy and
structural integrity of disc and body.

IS 13095 34

IS 13095 35
INSPECTION AND WITNESSING
• If inspection is required, this shall be stated in the enquiry/order.
• The purchaser or his authorized representative have access to the
manufacturer’s works at all reasonable times to inspect assembled
valve to his order.
• When the purchaser desires to witness the tests, this shall be
specifically agreed in advance.

IS 13095 36
PREPARATION FOR DESPATCH
• Valve shall be complete in all respect when shipped.

• Each valve shall be drained, cleaned, prepared and protected
with coatings to minimize the possibility of damage and
deterioration during transit and storage.
• Disc is to be unseated when dispatched, but care shall be taken to
ensure that there is no risk of damage to the disc.
• Body ends must be sealed to exclude foreign matter during transit
and storage

IS 13095 37
REFERNCES
1) https://bis.gov.in/wp-content/uploads/2019/03/PM-IS-13095.pdf
2) https://dikkanvalve.com/blog/what-is-butterfly-valve/
3) https://www.youtube.com/watch?v=XQ4qtOtthOs
4) https://valuebutterflyvalves.com/butterfly-valves-common-applications/
5) http://www.pipingguide.net/2013/11/butterfly-valves-types-construction.html
6) https://www.theprocesspiping.com/introduction-to-butterfly-valves/
7) https://hardhatengineer.com/butterfly-valve-wafer-lug-double-triple-offset/
8) http://www.apiint.com/flow-control/butterfly-valves-installation-operation-maintenance-guide/
9) https://www.valvesonline.com.au/references/valve-installation-maintenance/butterfly-valves/
10) https://www.ecomena.org/operating-and-maintaining-butterfly-valves/#:~:text=Maintenance%20of
%20Butterfly%20Valves&text=Make%20sure%20to%20apply%20grease,silicon%2Dbased%20product
%2Flubricant.
11) https://www.gmengg.co.in/flanged-end-butterfly-valve.html
12) https://www.chemicalprocessing.com/articles/1998/review-of-butterfly-valve-components-
operation/
IS 13095 38
THANK YOU…

IS 13095 39

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IS 13095

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

Fig. Double flanged wafer

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

Fig. Basic parts of valve

WATER & EFFLUENT TREATMENT IC – WSD EDRC

Fig. Lugged body & Wafer body

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

• Resilient-seat butterfly valve forms an

WATER & EFFLUENT TREATMENT IC – WSD EDRC

Fig. Hand wheel operator

WATER & EFFLUENT TREATMENT IC – WSD EDRC

Fig. Hand wheel operator

WATER & EFFLUENT TREATMENT IC – WSD EDRC

Fig. Lever Operator

WATER & EFFLUENT TREATMENT IC – WSD EDRC

• Electric-operated butterfly valves needs electricity

WATER & EFFLUENT TREATMENT IC – WSD EDRC

• Hydraulic actuators work by sensing the fluid

WATER & EFFLUENT TREATMENT IC – WSD EDRC

• Pneumatic actuators are powered by air or gas.

Fig. Pneumatic Operator

WATER & EFFLUENT TREATMENT IC – WSD EDRC

Fig. Valve opening and

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

PN 0.25, PN 0.6, PN 1.0, PN 2.5 and PN 4.0

WATER & EFFLUENT TREATMENT IC – WSD EDRC

• Maximum permissible gauge working pressure and operating

• However, all valves shall be suitable for continuous use at their PN

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

• Valve shall be complete in all respect when shipped.

WATER & EFFLUENT TREATMENT IC – WSD EDRC

WATER & EFFLUENT TREATMENT IC – WSD EDRC

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