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    JH Presentation

    Uploaded by

    Rajan Gupta
    The document outlines the steps for Jishu Hozen preparation and initial cleaning. It discusses organizing tools and materials, training on equipment and abnormalities, and conducting an initial thorough cleaning to expose abnormalities. The cleaning aims to eliminate dust, dirt, grime, oil and grease in order to prevent accelerated deterioration and failures from contamination. Key points are raised about asking questions to understand how abnormalities can cause problems if not addressed.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    JH Presentation

    Uploaded by

    Rajan Gupta
    539 views10 pages
    The document outlines the steps for Jishu Hozen preparation and initial cleaning. It discusses organizing tools and materials, training on equipment and abnormalities, and conducting an initial thorough cleaning to expose abnormalities. The cleaning aims to eliminate dust, dirt, grime, oil and grease in order to prevent accelerated deterioration and failures from contamination. Key points are raised about asking questions to understand how abnormalities can cause problems if not addressed.

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    The document outlines the steps for Jishu Hozen preparation and initial cleaning. It discusses organizing tools and materials, training on equipment and abnormalities, and conducting an initial thorough cleaning to expose abnormalities. The cleaning aims to eliminate dust, dirt, grime, oil and grease in order to prevent accelerated deterioration and failures from contamination. Key points are raised about asking questions to understand how abnormalities can cause problems if not addressed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    539 views10 pages

    JH Presentation

    Uploaded by

    Rajan Gupta
    The document outlines the steps for Jishu Hozen preparation and initial cleaning. It discusses organizing tools and materials, training on equipment and abnormalities, and conducting an initial thorough cleaning to expose abnormalities. The cleaning aims to eliminate dust, dirt, grime, oil and grease in order to prevent accelerated deterioration and failures from contamination. Key points are raised about asking questions to understand how abnormalities can cause problems if not addressed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 10

    Step 0

    Preparation for Jishu Hozen

    Preparation for JH Activities


    Prepare Organisation (groups,sub group, ..) Arrange Tools & cleaning materials Arrange Red & white tags Training on know your equipments &history of failures Training on 7 steps of Jishu Hozen Training on 7 types of abnormalities

    Step-1
    Initial Cleaning

    Step1.Initial Clean up Activities


    Eliminate dust,dirt,grime,oil & grease Carry out thorough inspection Expose all (7types) of abnormalities Put tags on abnormalities &eliminate them Develop one point lessons

    Step-1. Initial Clean up


    Make the list of:
    Hard to clean Hard to lubricate Hard to tighten Hard to adjust
    Eliminate unnecessary &seldom used items
    Meeting after the daily activities Carry out audit on 1st step Areas/Parts

    KEY POINTS FOR CLEANING


    Clean is inspection as per TPM

    Inspection is to identify abnormalities

    Remove Abnormalities

    Restore Basic Condition Abolish accelerated deterrioration

    KEY POINTS FOR CLEANING


    ASK QUESTIONS? What can go wrong if this part is dirty or not cleaned What happens to this column or pipe when this part is rusty How would the product quality be affected if this contamination is not arrested

    Harmful effects of Inadequate cleaning


    Failure
    Dirt and foreign matter penetrates rotating parts, pneumatic and hydraulic systems, electrical control systems and sensors etc. causing loss of precision, malfunction and failure as a result of wear ,blockage ,frictional resistance, electrical faults etc. Quality defects are caused either directly by contamination of the product and foreign matter or indirectly as a result of equipment malfunction

    Quality Defects

    Accelerated Deterioration
    Speed Losses

    Accumulated dust and grime make it difficult to find and rectify cracks ,excessive play, insufficient lubricants, and other disorders ,resulting in accelerated deterioration
    Dust and dirt increase wear and frictional resistance causing speed losses such as idling and under performance

    Key points for exposing abnormalities


    Abnormality?
    A deficiency/disorder which can create other problems.

    Ask Questions ?
    What can happen if this nut &bolt is loose? What can happen if this oil is dirty or it is fully used up What problems can happen if this V-belt or chain is loose. What can happen if this oil leakage on floor is not arrested.

    1. 2. 3. 4. 5. 6. 7.

    Minor flaws Unfulfilled basic conditions Inaccessibility places Contamination sources Quality defect sources Unnecessary and non urgent items Unsafe places

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