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Purchasing & Supply
Management
Dr. Usman Khalid
Learning Objectives By the end of this lecture, you will be able to Understand the factors driving modern supply chains Appreciate importance of purchasing in today’s competitive business world Appreciate strategic role of purchasing and supply/supplier management
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Activity Take 5 minutes and enlist the factors driving modern supply chains e.g. Advancements in communication technologies making possible supply chain actors in different geographical regions to exchange information at low cost
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Factors Driving SCM Low cost and wide availability of information More closely linked members of a supply chain Higher levels of competition in domestic and international markets Requires greater responsiveness, agility and flexibility Customer expectations and requirements Constantly changing and more demanding
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Activity Why purchasing is important?
Because of cutthroat competition at the front end of supply chains,
firms have learned that it is far easier to gain competitive advantage by efficiently managing and building competencies at the back end/supply side.
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Purchasing A functional group (i.e., a formal entity on the organization chart) as well as a functional activity (i.e., buying goods and services)
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Increasing Value and Savings Suppliers have substantial impact on a firm’s total cost Many product features originate from suppliers In manufacturing, purchased content is more than 55% of revenues Avoiding costs through early involvement in product design stage Include suppliers early in product design process to take advantage of their expertise Early supplier involvement can lead to an average of 20% improvement on material costs, material quality, and product development times
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Traditional vs Newer Approach of Procurement Traditional approach is to bargain hard for price reductions
Newer approach is to build long term trustworthy relationships with
suppliers for the benefit of both buyers and suppliers Joint cost reduction with suppliers Suppliers can contribute innovative ideas
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Activity How you see contemporary approach of procurement different from more traditional perspective. Enlist the differences.
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Supply Management A strategic approach to planning for and acquiring the organization’s current and future needs through effectively managing the supply base, utilizing a process orientation in conjunction with cross- functional teams to achieve the organizational mission
Sometimes also referred to as procurement
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Defining Supply Management
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Supply Management Strategic orientation Must align with overall mission and strategies of the firm Move beyond maintaining arm’s length relationships with suppliers Process driven approach Identifying, evaluating, selecting, managing, and developing suppliers to improve performance
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Supply Management Managing the supply base Work directly with suppliers to provide world-class performance Select competitive suppliers Identify new suppliers with high potential and develop closer relationships Improve performance of existing suppliers
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Supply Management Cross-functional It involves purchasing, engineering, supplier quality assurance, the supplier, and other related functions working together as one team Collaborative instead of adversarial relationships Suppliers seen as an extension of the buying company
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Activity What are the roles and responsibilities of purchasing department in an organization?
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Strategic Supply Management Roles & Responsibilities Spend analysis The process of collecting historical data by commodity, relative to demand from lines of business, with the exception of personnel expenses and other corporate spend Requires one to associate all spend to a UNIT of consumption and a RATE of consumption. Demand management and specifications Is the process of using UNIT and RATE consumption levels to forecast and estimate future consumption in an internal functional customer, and Providing guidance and input on how to optimize usage and educating the user on the tradeoffs.
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Strategic Supply Management Roles & Responsibilities Category Management Is the process of developing insights into groups of related products/services, comparing these to external industry intelligence, evaluating supply base capabilities and operational risks, and developing a strategy to align internal requirements with external supply market conditions. Output of category management is Plan for negotiating a contract A supplier scorecard use to monitor the relationships A sourcing workplan developed for communication of the strategy to the internal user
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Strategic Supply Management Roles & Responsibilities Contract management To determine how to award contracts, competitive bidding or negotiation or a combination of both? Cost management Once the contract has been awarded, purchasing shall continuously work for cost improvements It involves Unbundling the price paid Understanding the total cost of ownership over life cycle of a product Determine if the product/service is priced competitively in marketplace
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Strategic Supply Management Process
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The Purchasing Process Firms may gain competitive advantage by managing these activities better than their competitors
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Purchasing: Product/Service Description It is important to specify what is required. Otherwise???
By market grade or industry standard (for standard items)
Well-understood specifications for standard items Common agreement on what terms mean By brand Proprietary or unique products Brand provides perceived advantage to user
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Activity When do firms need to provide detailed specifications for the required products/services?
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Purchasing: Product/Service Description For complex items firms might need to provide detailed specifications of Materials used (e.g., when purchasing laptops/PCs) OR Manufacturing or service steps required (for purchasing services) OR Physical dimensions
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Purchasing: Product/Service Description By performance characteristics Focus on customer’s desired outcomes and not on the product configuration Assumption is that the supplier will know best how to meet the demand A company purchasing hundreds of PCs from Dell Computer might demand: (1) 24-hour support available by computer or phone and (2) 48-hour turn-around time on defective units
Firms often develop prototypes or samples to be shared with suppliers
Prototypes are limited to physical products, what do you think?
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Maverick Spending Internal user selects different supplier than supply management has approved May be acceptable when there is small chance of risk Loss of opportunity to control cost and/or leverage purchase volume Exposes firm to greater risk
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Activity Interwood (a national level furniture manufacture and retail chain) works with a centralized purchasing system, will you allow its retail stores to get printing papers on their own?
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Supplier Identification and Selection Two methods commonly used for selecting a supplier 1. Bidding 2. Negotiating
Supplier selection process is initiated when a request for quotation is
send by purchasing manager to supplier
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Request for Quotation (RFQ) If requisition requests an expensive item with no existing supplier, then Purchasing may obtain bids or quotes from potential suppliers Consists of necessary information to allow supplier to accurately respond Includes due date of bid submission Normal practice is to request at least three quotations/bids
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When to Use Competitive Bidding Volume is sufficiently high Specifications or requirements are clear to supplier Marketplace is competitive (i.e., adequate number of suppliers) Buyers solicit bids only from technically qualified suppliers who want contract Adequate time is available for suppliers to evaluate request for quotation (RFQ) Buyer does not have preferred supplier for the item
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Request for Proposal (RFP) If the purchase contract requires negotiation between the buyer and seller (rather than the competitive bidding), then Purchasing department sends RFP to a supplier RFP is relatively detailed document, used when a number of other issues need to addressed besides price
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When to Use Negotiation Any criteria for competitive bidding are missing Product is technically complex with vague specifications Purchase requires agreement on wide range of performance factors other than price Buyer requires early supplier involvement Supplier cannot determine risks and costs before contract is awarded Supplier requires substantial lead time to develop and produce requested item(s)
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Reverse Auctions (e-auctions) Reverse auctions (or e-auctions) Buyer identifies potential qualified suppliers to bid to get the business on a specific website Lowest bid will often occur as suppliers see that other suppliers are bidding
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Typical Purchase Order Form
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Homework Define various stages of public sector procurement life cycle. Differentiate between different methods of public sector procurement Differentiate between direct contracting and negotiated tendering